An ant colony optimization for single-machine tardiness scheduling with sequence-dependent setups

In many real-world production systems, it requires an explicit consideration of sequence-dependent setup times when scheduling jobs. As for the scheduling criterion, the weighted tardiness is always regarded as one of the most important criteria in practical systems. While the importance of the weighted tardiness problem with sequence-dependent setup times has been recognized, the problem has received little attention in the scheduling literature. In this paper, we present an ant colony optimization (ACO) algorithm for such a problem in a single-machine environment. The proposed ACO algorithm has several features, including introducing a new parameter for the initial pheromone trail and adjusting the timing of applying local search, among others. The proposed algorithm is experimented on the benchmark problem instances and shows its advantage over existing algorithms. As a further investigation, the algorithm is applied to the unweighted version of the problem. Experimental results show that it is very competitive with the existing best-performing algorithms.     

A water-flow algorithm for flexible flow shop scheduling with intermediate buffers

We investigate the flexible flow shop scheduling problem with limited or unlimited intermediate buffers. A common objective of the problem is to find a production schedule that minimizes the completion time of jobs. Other objectives that we also consider are minimizing the total weighted flow time of jobs and minimizing the total weighted tardiness time of jobs. We propose a water-flow algorithm to solve this scheduling problem. The algorithm is inspired by the hydrological cycle in meteorology and the erosion phenomenon in nature. In the algorithm, we combine the amount of precipitation and its falling force to form a flexible erosion capability. This helps the erosion process of the algorithm to focus on exploiting promising regions strongly. To initiate the algorithm, we use a constructive procedure to obtain a seed permutation. We also use an improvement procedure for constructing a complete schedule from a permutation that represents the sequence of jobs in the first stage of the scheduling problem. To evaluate the proposed algorithm, we use benchmark instances taken from the literature and randomly generated instances of the scheduling problem. The computational results demonstrate the efficacy of the algorithm. We have also obtained several improved solutions for the benchmark instances using the proposed algorithm. We further illustrate the algorithm’s capability for solving problems in practical applications by applying it to a maltose syrup production problem.     

A branch-and-bound procedure for a single-machine earliness scheduling problem with two agents

This paper addresses a two-agent scheduling problem on a single machine where the objective is to minimize the total weighted earliness cost of all jobs, while keeping the earliness cost of one agent below or at a fixed level Q. A mixed-integer programming (MIP) model is first formulated to find the optimal solution which is useful for small-size problem instances. To solve medium- to large-size problem instances, a branch-and-bound algorithm incorporating with several dominance properties and a lower bound is then provided to derive the optimal solution. A simulated annealing heuristic algorithm incorporating with a heuristic procedure is developed to derive the near-optimal solutions for the problem. A computational experiment is also conducted to evaluate the performance of the proposed algorithms.     

Single-machine scheduling with deteriorating jobs and setup times to minimize the maximum tardiness

In many realistic production situations, a job processed later consumes more time than the same job when it is processed earlier. Production scheduling in such an environment is known as scheduling with deteriorating jobs. However, research on scheduling problems with deteriorating jobs has rarely considered explicit (separable) setup time (cost). In this paper, we consider a single-machine scheduling problem with deteriorating jobs and setup times to minimize the maximum tardiness. We provide a branch-and-bound algorithm to solve this problem. Computational experiments show that the algorithm can solve instances up to 1000 jobs in reasonable time.     

The triangle scheduling problem

This paper introduces a novel scheduling problem, where jobs occupy a triangular shape on the time line. This problem is motivated by scheduling jobs with different criticality levels. A measure is introduced, namely the binary tree ratio. It is shown that the Greedy algorithm solves the problem to optimality when the binary tree ratio of the input instance is at most 2. We also show that the problem is unary NP-hard for instances with binary tree ratio strictly larger than 2 and provide a quasi-polynomial time approximation scheme. The approximation ratio of Greedy on general instances is shown to be between 1.5 and 1.05.     

A simulated annealing algorithm for single machine scheduling problems with family setups

Motivated by the real-life scheduling problem in a steel-wire factory in China, this paper studies the problem of minimizing the maximum lateness on a single machine with family setups. In view of the NP-hard nature of the problem, neighborhood properties of the problem are investigated. It is found that the traditional move-based neighborhood is inefficient to search. Then a new neighborhood, which is based on batch destruction and construction, is developed. A simulated annealing algorithm with the new neighborhood is proposed. Experiments are carried out on the randomly generated problems and the real-life instances from a factory in China. Computational results show that the proposed algorithm can obtain better near optimal solutions than the existing algorithm.     

Minimising makespan for two batch-processing machines with non-identical job sizes in job shop

In this article, the job shop scheduling problem with two batch-processing machines is considered. The machines have limited capacity and the jobs have non-identical job sizes. The jobs are processed in batches and the total size of each batch cannot exceed the machine capacity. The processing times of a job on the two machines are proportional. We show the problem of minimising makespan is NP-hard in the strong sense. Then we provide an approximation algorithm with worst-case ratio no more than 4, and the running time of the algorithm is O(n?log?n). Finally, the performance of the proposed algorithm is tested by different levels of instances. Computational results demonstrate the effectiveness of the algorithm for all the instances.     

Minimizing maximum tardiness and delivery costs in a batched delivery system

High delivery costs usually urge manufacturers to dispatch their jobs in batches. However, dispatching the jobs in batches can have profound negative effects on important scheduling objective functions such as minimizing maximum tardiness. This paper considers a single machine scheduling problem with the aim of minimizing the maximum tardiness and delivery costs in a single-machine scheduling problem with batched delivery system. A mathematical model is developed for this problem which can serve to solve it with the help of a commercial solver. However, due to the fact that this model happens to be a mixed integer nonlinear programming model the solver cannot guarantee to reach the global solution. For this reason, a branch and bound algorithm (B&B) is presented to obtain the global solution. Besides, a heuristic algorithm for calculation of the initial upper bound is introduced. Computational results show that the algorithm can be beneficial for solving this problem, especially for large size instances.     

Algorithms for a two‐machine flowshop problem with jobs of two classes

We consider a problem of scheduling jobs of two classes of urgencies in a two‐machine flowshop with the objective of minimizing total tardiness of one class for urgent jobs and the maximum completion time of the other class for non‐urgent jobs. Urgent jobs are an important consideration in the real manufacturing systems, but it has not been studied due to the difficulty of the problem. In this research, a branch‐and‐bound (B&B) algorithm is proposed through developing lower bounds, dominance properties, and heuristic algorithms for obtaining an initial feasible solution. To evaluate the performance of the proposed algorithms, computational experiments on randomly generated instances are performed. Results of the experiments show that the suggested B&B algorithm can solve problems with up to 20 jobs in a reasonable amount of CPU time.     

Single machine weighted earliness–tardiness penalty problem with a common due date

In this paper, we have considered a class of single machine job scheduling problems where the objective is to minimize the weighted sum of earliness–tardiness penalties of jobs. The weights are job-independent but they depend on whether a job is early or tardy. The restricted version of the problem where the common due date is smaller than a critical value, is known to be NP-complete. While dynamic programming formulation runs out of memory for large problem instances, depth-first branch-and-bound formulation runs slow for large problems since it uses a tree search space. In this paper, we have suggested an algorithm to optimally solve large instances of the restricted version of the problem. The algorithm uses a graph search space. Unlike dynamic programming, the algorithm can output optimal solutions even when available memory is limited. It has been found to run faster than dynamic programming and depth-first branch-and-bound formulations and can solve much larger instances of the problem in reasonable time. New upper and lower bounds have been proposed and used. Experimental findings are given in detail.Scope and purposeA class of single machine problems arising out of scheduling jobs in JIT environment has been considered in this paper. The objective is to minimize the total weighted earliness–tardiness penalties of jobs. In this paper, we have presented a new algorithm and conducted extensive empirical runs to show that the new algorithm performs much better than the existing approaches in solving large instances of the problem.     

Integrating employee timetabling with scheduling of machines and transporters in a job-shop environment: A mathematical formulation and an Anarchic Society Optimization algorithm

This paper addresses a ternary-integration scheduling problem that incorporates employee timetabling into the scheduling of machines and transporters in a job-shop environment with a finite number of heterogeneous transporters where the objective is to minimize the completion time of all jobs. The problem is first formulated as a mixed-integer linear programming model. Then, an Anarchic Society Optimization (ASO) algorithm is developed to solve large-sized instances of the problem. The formulation is used to solve small-sized instances and to evaluate the quality of the solutions obtained for instances with larger sizes. A comprehensive numerical study is carried out to assess the performance of the proposed ASO algorithm. The algorithm is compared with three alternative metaheuristic algorithms. It is also compared with several algorithms developed in the literature for the integrated scheduling of machines and transporters. Moreover, the algorithms are tested on a set of adapted benchmark instances for an integrated problem of machine scheduling and employee timetabling. The numerical analysis suggests that the ASO algorithm is both effective and efficient in solving large-sized instances of the proposed integrated job-shop scheduling problem.     

A branch and bound algorithm for minimizing makespan on a single machine with unequal release times under learning effect and deteriorating jobs

We present a single-machine problem with the unequal release times under learning effect and deteriorating jobs when the objective is minimizing the makespan. In this study, we introduced a scheduling model with unequal release times in which both job deterioration and learning exist simultaneously. By the effects of learning and deterioration, we mean that the processing time of a job is defined by increasing function of its execution start time and position in the sequence. A branch-and-bound algorithm incorporating with several dominance properties and lower bounds is developed to derive the optimal solution. A heuristic algorithm is proposed to obtain a near-optimal solution. The computational experiments show that the branch-and-bound algorithm can solve instances up to 30 jobs, and the average error percentage of the proposed heuristic is less than 0.16%.     

A single machine carryover sequence-dependent group scheduling in PCB manufacturing

This paper considers the problem of minimizing the makespan on a single machine with carryover sequence-dependent setup times. A similar problem with multi-machine flow shop usually arises in the assembly of printed circuit boards (PCBs). This research investigates the possibility of processing all components of PCBs using just one machine. By doing so the operational costs of having multi-machines can be reduced, and as a result, finding an optimal solution might be more plausible. The objective is to minimize the maximum completion time of all board groups, commonly known as makespan. The operational constraints are such that all board types within a board group must be completely kitted, as it is traditionally performed by kitting staff, before that board group begins its assembly operation. We introduce the external setup (kitting) time and require that it be performed solely by the machine operator during the run time of the current board group, and thereby completely eliminating the need for kitting staff. The carryover sequence-dependent setup time, namely the internal (machine) setup time, is realized when a new board group is ready for assembly operation and is dependent on all of the previously scheduled board groups and their sequences. To the best of our knowledge, this is the first time the external and internal setup times are integrated in PCB group scheduling research. We develop a branch-and-bound algorithm and a lower-bounding structure. The lower bound consists of two approaches, which enable the algorithm to simultaneously reduce performing unnecessary exploration. In order to test the efficiency of the algorithm, several problem instances with different board groups have been used. The algorithm developed requires a significantly large computation time to optimally solve very large problems. Thus to speak for the efficiency in terms of solving comparable large industry-size problems, we evaluate the deviation of the algorithm from the lower bound which turns out to be very small, with an average of only 6%, in all of the problem instances considered.     

Scheduling on parallel processors with varying processing times

In this paper, we construct the pseudopolynomial dynamic programming algorithm that optimally solves the parallel identical processor scheduling problem to minimize the maximum job completion times (makespan) under varying processing times. They can be described by an arbitrary monotonic function dependent on the number of previously processed jobs, which can model learning or aging effects. Beside the canonical dynamic programming algorithm, we provide its efficient parallel fast version, which solves moderate problem instances of the problem within reasonable time and memory usage. Additionally, on the basis of the constructed algorithm, a fully polynomial time approximation scheme for the considered problem is provided.     

A branch and bound algorithm for the response time variability problem

The response time variability problem (RTVP) is an NP-hard scheduling problem that has been studied intensively recently and has a wide range of real-world applications in mixed-model assembly lines, multithreaded computer systems, network environments and others. The RTVP arises whenever products, clients or jobs need to be sequenced in order to minimise the variability in the time between two successive points at which they receive the necessary resources. To date, the best exact method for solving this problem is a mixed integer linear programming (MILP) model, which solves to optimality most of instances with up to 40 units to be scheduled in a reasonable amount of time. The goal of this paper is to increase the size of the instances that can be solved to optimality. We have designed an algorithm based on the branch and bound (B&B) technique to take advantage of the particular features of the problem. Our computational experiments show that the B&B algorithm is able to solve larger instances with up to 55 units to optimality in a reasonable time.     

A dynamic-programming-based exact algorithm for general single-machine scheduling with machine idle time

This paper proposes an efficient exact algorithm for the general single-machine scheduling problem where machine idle time is permitted. The algorithm is an extension of the authors’ previous algorithm for the problem without machine idle time, which is based on the SSDP (Successive Sublimation Dynamic Programming) method. We first extend our previous algorithm to the problem with machine idle time and next propose several improvements. Then, the proposed algorithm is applied to four types of single-machine scheduling problems: the total weighted earliness-tardiness problem with equal (zero) release dates, that with distinct release dates, the total weighted completion time problem with distinct release dates, and the total weighted tardiness problem with distinct release dates. Computational experiments demonstrate that our algorithm outperforms existing exact algorithms and can solve instances of the first three problems with up to 200 jobs and those of the last problem with up to 80 jobs.     

Optimizing blocking flow shop scheduling problem with total completion time criterion

The blocking flow shop scheduling problem has found many applications in manufacturing systems. There are a few exact methods for solving this problem with different criteria. In this paper, efforts will be made to optimize the total completion time criterion for this problem. We present two mixed binary integer programming models, one of which is based on the departure times of jobs from machines, and the other is based on the idle and blocking times of jobs. An initial upper bound generator and some lower bounds and dominance rules are also developed to be used in a branch and bound algorithm. The algorithm solves 17 instances of the Taillard's benchmark problem set in less than 20 min.     

Improved Randomized Online Scheduling of Intervals and Jobs

We study the online preemptive scheduling of intervals and jobs (with restarts). Each interval or job has an arrival time, a deadline, a length and a weight. The objective is to maximize the total weight of completed intervals or jobs. While the deterministic case for intervals was settled a long time ago, the randomized case remains open. In this paper we first give a 2-competitive randomized algorithm for the case of equal length intervals. The algorithm is barely random in the sense that it randomly chooses between two deterministic algorithms at the beginning and then sticks with it thereafter. Then we extend the algorithm to cover several other cases of interval scheduling including monotone instances, C-benevolent instances and D-benevolent instances, giving the same competitive ratio. These algorithms are surprisingly simple but have the best competitive ratio against all previous (fully or barely) randomized algorithms. Next we extend the idea to give a 3-competitive algorithm for equal length jobs. Finally, we prove a lower bound of 2 on the competitive ratio of all barely random algorithms that choose between two deterministic algorithms for scheduling equal length intervals (and hence jobs). A preliminary version of this paper appeared in Fung et al. (The 6th International Workshop on Approximation and Online Algorithmspp, vol. 5426, pp. 53–66, 2008).     

High-multiplicity scheduling on one machine with forbidden start and completion times

We are interested in a single machine scheduling problem where jobs can neither start nor end on some specified instants, and the aim is to minimize the makespan. This problem models the situation where an additional resource, subject to unavailability constraints, is required to start and to finish a job. We consider in this paper the high-multiplicity version of the problem, when the input is given using a compact encoding. We present a polynomial time algorithm for large diversity instances (when the number of different processing times is greater than the number of forbidden instants). We also show that this problem is fixed-parameter tractable when the number of forbidden instants is fixed, regardless of jobs characteristics.     

A new model for the preemptive earliness–tardiness scheduling problem

This paper addresses a new model for the one-machine earliness–tardiness scheduling problem where jobs can be interrupted. Some dominance rules and a lower bound are derived. A new timing algorithm is also presented and a local search algorithm based on this timing algorithm permits the computation of good feasible solutions. We experimentally compare our timing algorithm with a previously published timing algorithm. The tests show that the execution time of the new timing algorithm is significantly faster, especially for large instances. The values of the solutions are compared to the lower bound.