ABC-based manufacturing scheduling for unrelated parallel machines with machine-dependent and job sequence-dependent setup times

To date, the topic of unrelated parallel machine scheduling problems with machine-dependent and job sequence-dependent setup times has received relatively little research attention. In this study, a hybrid artificial bee colony (HABC) algorithm is presented to solve this problem with the objective of minimizing the makespan. The performance of the proposed HABC algorithm was evaluated by comparing its solutions to state-of-the-art metaheuristic algorithms and a high performing artificial bee colony (ABC)-based algorithm. Extensive computational results indicate that the proposed HABC algorithm significantly outperforms these best-so-far algorithms. Since the problem addressed in this study is a core topic for numerous industrial applications, this article may help to reduce the gap between theoretical progress and industrial practice.     

Generating subproblems in branch and bound algorithms for parallel machines scheduling problem

A branch and bound algorithm (B&B) has been widely used in various discrete and combinatorial optimization fields. To obtain optimal solutions as soon as possible for scheduling problems, three tools, which are branching, bounding and dominance rules, have been developed in the B&B algorithm. One of these tools, a branching is a method for generating subproblems and directly determines size of solution to be searched in the B&B algorithm. Therefore, it is very important to devise effective branching scheme for the problem.In this note, a survey of branching schemes is performed for parallel machines scheduling (PMS) problems with n independent jobs and m machines and new branching schemes that can be used for identical and unrelated PMS problems, respectively, are suggested. The suggested branching methods show that numbers of generated subproblems are much smaller than that of other methods developed earlier and therefore, it is expected that they help to reduce a lot of CPU time required to obtain optimal solutions in the B&B algorithm.     

Scheduling jobs on parallel machines with setup times and ready times

In this research we are interested in scheduling jobs with ready times on identical parallel machines with sequence dependent setups. Our objective is to minimize the total weighted tardiness. As this problem is NP-Hard, we develop a heuristic to solve this problem in reasonable time. Our approach is an extension of the apparent tardiness cost with setups (ATCS) approach by [Lee, Y. H., Pinedo, M. (1997). Scheduling jobs on parallel machines with sequence dependent setup times. European Journal of Operational Research, 100, 464–474.] to allow non-ready jobs to be scheduled – meaning we allow a machine to remain idle for a high priority job arriving at a later time. To determine the scaling parameters for our composite dispatching rule (called ATCSR), we first develop a ‘grid approach’ that considers multiple values for the scaling parameters, generates multiple schedules, and chooses the best schedule for the solution. This experimentation was then used to develop regression equations to predict the values of the scaling parameters that would yield the highest quality solution. The grid and regression versions of ATCSR provide better performance than grid and empirically based formula versions of ATCS, BATCS, and X-RM which are the prominent algorithms in the literature.     

Bicriteria scheduling problem for unrelated parallel machines with release dates

This research proposes a heuristic and a tabu search algorithm (TSA) to find non-dominated solutions to bicriteria unrelated parallel machine scheduling problems with release dates. The two objective functions considered in this problem are to minimize both makespan and total weighted tardiness. The computational results show that the proposed heuristic is computationally efficient and provides solutions of reasonable quality. The proposed TSA outperforms other algorithms in terms of the number of non-dominated solutions and the quality of its solutions.     

Variable neighborhood search approaches for scheduling jobs on parallel machines with sequence-dependent setup times, precedence constraints, and ready times

In this paper, we discuss a scheduling problem for jobs on identical parallel machines. Ready times of the jobs, precedence constraints, and sequence-dependent setup times are considered. We are interested in minimizing the performance measure total weighted tardiness that is important for achieving good on-time delivery performance. Scheduling problems of this type appear as subproblems in decomposition approaches for large scale job shops with automated transport of the jobs as, for example, in semiconductor manufacturing. We suggest several variants of variable neighborhood search (VNS) schemes for this scheduling problem and compare their performance with the performance of a list based scheduling approach based on the Apparent Tardiness Cost with Setups and Ready Times (ATCSR) dispatching rule. Based on extensive computational experiments with randomly generated test instances we are able to show that the VNS approach clearly outperforms heuristics based on the ATCSR dispatching rule in many situations with respect to solution quality. When using the schedule obtained by ATCSR as an initial solution for VNS, then the entire scheme is also fast and can be used as a subproblem solution procedure for complex job shop decomposition approaches.     

Scheduling unrelated parallel machines with sequence-dependent setups

A methodology for minimizing the weighted tardiness of jobs in unrelated parallel machining scheduling with sequence-dependent setups is presented in this paper. To comply with industrial situations, the dynamic release of jobs and dynamic availability of machines are assumed. Recognizing the inherent difficulty in solving industrial-size problems efficiently, six different search algorithms based on tabu search are developed to identify the best schedule that gives the minimum weighted tardiness. To enhance both the efficiency and efficacy of the search algorithms, four different initial solution finding mechanisms, based on dispatching rules, are developed. While there is no evidence of identifying solutions of better quality by employing a specific initial solution finding mechanism, the use of a specific search algorithm led to identifying solutions of better quality or that required lower computation time, but not both. Based on the extensive statistical analysis performed, the search algorithm with short-term memory and fixed tabu list size is recommended for solving small size problems, while that with long-term memory and minimum frequency for solving medium and large size problems, combined with fixed tabu list size for the former and variable tabu list size for the latter.     

Beam search algorithms for the single machine total weighted tardiness scheduling problem with sequence-dependent setups

In this paper, we consider the single machine weighted tardiness scheduling problem with sequence-dependent setups. We present heuristic algorithms based on the beam search technique. These algorithms include classic beam search procedures, as well as the filtered and recovering variants. Previous beam search implementations use fixed beam and filter widths. We consider the usual fixed width algorithms, and develop new versions that use variable beam and filter widths.     

Design of a genetic algorithm for bi-objective unrelated parallel machines scheduling with sequence-dependent setup times and precedence constraints

This paper presents a novel, two-level mixed-integer programming model of scheduling N jobs on M parallel machines that minimizes bi-objectives, namely the number of tardy jobs and the total completion time of all the jobs. The proposed model considers unrelated parallel machines. The jobs have non-identical due dates and ready times, and there are some precedence relations between them. Furthermore, sequence-dependent setup times, which are included in the proposed model, may be different for each machine depending on their characteristics. Obtaining an optimal solution for this type of complex, large-sized problem in reasonable computational time using traditional approaches or optimization tools is extremely difficult. This paper proposes an efficient genetic algorithm (GA) to solve the bi-objective parallel machine scheduling problem. The performance of the presented model and the proposed GA is verified by a number of numerical experiments. The related results show the effectiveness of the proposed model and GA for small and large-sized problems.     

Minimization of maximum lateness on parallel machines with sequence-dependent setup times and job release dates

In this paper, we consider an identical parallel machine scheduling problem with sequence-dependent setup times and job release dates. An improved iterated greedy heuristic with a sinking temperature is presented to minimize the maximum lateness. To verify the developed heuristic, computational experiments are conducted on a well-known benchmark problem data set. The experimental results show that the proposed heuristic outperforms the basic iterated greedy heuristic and the state-of-art algorithms on the same benchmark problem data set. It is believed that this improved approach will also be helpful for other applications.     

Block models for scheduling jobs on two parallel machines with a single server

We consider the problem of scheduling a set of non-preemptable jobs on two identical parallel machines such that the makespan is minimized. Before processing, each job must be loaded on a machine, which takes a given setup time. All these setups have to be done by a single server which can handle at most one job at a time. For this problem, we propose a mixed integer linear programming formulation based on the idea of decomposing a schedule into a set of blocks. We compare the results obtained by the model suggested with known heuristics from the literature.     

MIP models and hybrid algorithm for minimizing the makespan of parallel machines scheduling problem with a single server

This paper considers the identical parallel machines scheduling problem (PMSP) with a single server in charge of job setups. A job can be processed with a precedent setup by a server on one of the machines. The setup can be processed at only one machine at any time. In this paper, the problem P, S1|s_j|C_max with a general job set is formulated using mixed integer programming in two ways. The first one is developed by taking into account the characteristics of the single server problem, and the second one is developed by adding the concept of the server waiting time suggested by Abdekhodaee and Wirth (2002) [3]. Abdekhodaee and Wirth (2002) [3] define the equation of the server waiting time applied to only the special case with two machines and a regular job set. The general model for several machines is studied in this paper by developing the properties on the server waiting time. The hybrid heuristic algorithm is developed for the practical use, which can yield a near-optimal schedule in a reasonable computational time. The performance of algorithm is evaluated by comparing with the results of MIP models and heuristics appearing in the literature.     

An iterated greedy algorithm for the large-scale unrelated parallel machines scheduling problem

In this work, we tackle the problem of scheduling a set of jobs on a set of unrelated parallel machines with minimising the total weighted completion times as performance criteria. The iterated greedy metaheuristic generates a sequence of solutions by iterating over a constructive heuristic using destruction and construction phases. In the last few years, iterated greedy has been employed to solve a considerable number of problems. This is because it is based on a very simple principle, it is easy to implement, and it often exhibits an excellent performance. Moreover, scalability for high-dimensional problems becomes an essential requirement for modern optimisation algorithms. This paper proposes an iterated greedy model for the above-mentioned scheduling problem to tackle large-size instances. The benefits of our proposal in comparison to existing metaheuristics proposed in the literature are experimentally shown.     

Makespan minimization for scheduling unrelated parallel machines with setup times

This study considers the problem of scheduling jobs on unrelated parallel machines with machine-dependent and job sequence-dependent setup times. In this study, a restricted simulated annealing (RSA) algorithm which incorporates a restricted search strategy is presented to minimize the makespan. The proposed RSA algorithm can effective reduce the search effort required to find the best neighborhood solution by eliminating ineffective job moves. The effectiveness and efficiency of the proposed RSA algorithm is compared with the basic simulated annealing and existing meta-heuristics on a benchmark problem dataset used in earlier studies. Computational results indicate that the proposed RSA algorithm compares well with the state-of-the-art meta-heuristic for small-sized problems, and significantly outperforms basic simulated annealing algorithm and existing algorithms for large-sized problems.     

A branch-and-price algorithm for the general case of scheduling parallel machines with a single server

We consider the strongly NP-hard problem of scheduling two-operation non-preemptable jobs on two identical parallel machines. A single server, that can handle at most one job at a time, is available to carry out the first (or setup) operation. The second operation, to be carried out on the same machine but without the server, must be executed immediately after the setup. The objective is to minimize the makespan. We apply a column generation method to a population of partial schedules, in turn generated by some well known heuristics, to achieve effective and efficient solutions. We compare the performance of this method with those proposed earlier and also suggest future work.     

An ant colony optimization algorithm for load balancing in parallel machines with sequence-dependent setup times

This study introduces the problem of minimizing average relative percentage of imbalance (ARPI) with sequence-dependent setup times in a parallel-machine environment. A mathematical model that minimizes ARPI is proposed. Some heuristics, and two metaheuristics, an ant colony optimization algorithm and a genetic algorithm are developed and tested on various random data. The proposed ant colony optimization method outperforms heuristics and genetic algorithm. On the other hand, heuristics using the cumulative processing time obtain better results than heuristics using setup avoidance and a hybrid rule in assignment.     

Rescheduling of parallel machines with stochastic processing and setup times

This paper tackles rescheduling for the unrelated parallel machine problem with sequence dependent setup times and different rates of breakdowns or urgent jobs arrivals. The jobs’ processing and setup times are stochastic for better depiction of the real world. A new repair rule which will be referred to as Minimum Weighted C_max Difference (MWCD) is developed and compared to existing algorithms using simulation.     

Size-reduction heuristics for the unrelated parallel machines scheduling problem

In this paper we study the unrelated parallel machines problem where n independent jobs must be assigned to one out of m parallel machines and the processing time of each job differs from machine to machine. We deal with the objective of the minimisation of the maximum completion time of the jobs, usually referred to as makespan or C_max. This is a type of assignment problem that has been frequently studied in the scientific literature due to its many potential applications. We propose a set of metaheuristics based on a size-reduction of the original assignment problem that produce solutions of very good quality in a short amount of time. The underlying idea is to consider only a few of the best possible machine assignments for the jobs and not all of them. The results are simple, yet powerful methods. We test the proposed algorithms with a large benchmark of instances and compare them with current state-of-the-art methods. In most cases, the proposed size-reduction algorithms produce results that are statistically proven to be better by a significant margin.     

Scheduling jobs with equal processing times and time windows on identical parallel machines

We present a linear programming approach to the problem of scheduling equal processing time jobs with release dates and deadlines on identical parallel machines. The known algorithm with complexity O(n ³log log n) of B. Simons schedules all the jobs while minimizing both the maximum completion time and the mean flow time. Our approach permits also to minimize the weighted sum of completion times and total tardiness in polynomial time for the problems without deadlines. The complexity status of these problems was open. Contract/grant sponsor: Alexander von Humboldt Foundation.     

Dynamic programming algorithms for scheduling parallel machines with family setup times

We address the problem of scheduling jobs with family setup times on identical parallel machines to minimize total weighted flowtime. We present two dynamic programming algorithms — a backward algorithm and a forward algorithm — and we identify characteristics of problems where each algorithm is best suited. We also derive two properties that improve the computational efficiency of the algorithms.Scope and purposeWhile most production schedulers must balance conflicting goals of high system efficiency and timely completion of individual jobs, consideration of this conflict is underdeveloped in the scheduling literature. This paper examines a model that incorporates a fundamental cause of the efficiency/timeliness conflict in practice. We propose solution methodologies and properties of an optimal solution for the purpose of exposing insights that may ultimately be useful in research on more complex models.     

Minimizing total tardiness for scheduling identical parallel machines with family setups

This paper presents several procedures for scheduling identical parallel machines with family setups when the objective is to minimize total tardiness. These procedures are tested on several problem sets with varying numbers of families, jobs and machines, varying setup time distributions and various levels of due date tightness and variability. The results show that genetic algorithms are the most effective algorithms for the problem.