Determination of glass content and estimation of glass composition in fly ash using quantitative X-ray diffractometry

The proportion of amorphous or glassy material in a series of fly ashes has been evaluated by X-ray powder diffraction (XRD) using the Rietveld-based SIROQUANT software package. Several different sample preparation and processing methods were investigated, including XRD analysis of samples spiked with known masses of synthetic corundum and zinc oxide as well as techniques based on analysing the raw or unspiked fly ash directly using the SIROQUANT process. In the latter case, two different poorly crystallised silicate mineral patterns, metakaolin and tridymite, were used in the SIROQUANT processing of the raw ash XRD data to represent the amorphous constituents. The results of the different methods based on XRD of spiked samples were found to be mutually consistent, and also consistent with other published data for an international reference fly ash sample. SIROQUANT analysis of the unspiked fly ashes gave similar results, although different poorly crystallised silicate reference patterns seem to be more suited for ashes from Australian and North American sources.The mineralogy of the ashes, including the proportions of quartz, iron oxide and glassy constituents, appears to be related to the nature of the mineral matter in the relevant feed coals. Calculations based on subtracting the inferred chemistry of the crystalline minerals in the fly ashes from the total fly ash chemistry were also used to estimate the overall chemical composition of the glass fraction in each ash. The results indicate that ashes derived from lower-rank coals in the samples studied have different glass compositions to those derived from higher-rank (bituminous) materials. These different glass compositions appear to be related to several other ash properties, including particle density and particle surface area. Evaluation of glass content and composition may be significant in different aspects of ash utilisation, and also in evaluating interactions with water at ash disposal sites.     

Phase-mineral and chemical composition of coal fly ashes as a basis for their multicomponent utilization. 1. Characterization of feed coals and fly ashes

The phase-mineral and chemical composition of feed coals and their fly ashes (FAs) produced in four large Spanish thermo-electric power stations was characterized as a basis for multicomponent FA utilization. The feed fuels used are bituminous coals, semi-anthracites and anthracites with high detrital mineral abundance and mixed carbonate and sulphide-sulphate authigenic mineral tendency. Their mineral composition includes quartz, kaolinite, illite-muscovite, pyrite, chlorite, plagioclase, K-feldspar, gypsum, siderite, calcite, dolomite, marcasite, montmorillonite, jarosite, and ankerite. The FAs studied have aluminosilicate composition with higher concentrations of alkaline and alkaline-earth oxides than Fe oxide. Elements such as Ag, As, Ba, Cr, Cs, Li, P, Sb, Sc, Sn, Sr, Ti, V, Zn, and Zr are relatively enriched in these FAs in comparison with the respective mean values for bituminous coal ashes worldwide. The FAs consist basically of aluminosilicate glass, to a lesser extent of mineral matter (with high silicate abundance and dominant oxide tendency) and moderate char occurrence. The phase-mineral composition (in decreasing order of significance) of these FAs is normally glass, mullite, quartz, char, kaolinite-metakaolinite, hematite, cristobalite, plagioclase, K-feldspar, melilite, anhydrite, wollastonite, magnetite and corundum plus 42 important accessory minerals or phases. A scheme of conventional separation procedures was applied to recover sequentially six initial and potentially useful and/or hazardous products from FAs, namely: (1) a ceramic cenosphere concentrate; (2) a water-soluble salt concentrate; (3) a magnetic concentrate; (4) a char concentrate; (5) a heavy concentrate; and finally (6) an improved FA residue.     

不同燃煤电厂粉煤灰的特性及影响因素分析

研究了我国不同地域9个燃煤电厂的粉煤灰的化学组成、颗粒组成与矿物组成。     

Mercury and selenium retention in fly ashes: Influence of unburned particle content

Mercury and selenium are present as trace elements in coal and may be emitted to the environment in gas phase during coal conversion processes or be partially retained on the fly ashes. The present work explores the possibility that selenium may contribute to mercury capture in fly ashes in two different situations: firstly the power station itself, in order to evaluate the influence of typical working conditions, and secondly in a fixed bed of fly ashes enriched with Se, in order to study the capture of mercury in more severe conditions. It was found that the presence of selenium in fly ashes may improve their capacity to capture mercury. However, in the four fly ashes of different origin studied, selenium is not the most important component for mercury retention. In fact, the presence of selenium in fly ash samples enriched in unburned carbon does not have any significant effect on mercury retention.     

Influence of iron species present in fly ashes on mercury retention and oxidation

The aim of this study was to assess the effect of iron species present in fly ashes produced from coal combustion on mercury retention and oxidation. To achieve this objective the work was divided into two parts. In the first part the relationship between the mercury and iron content in fly ashes of different origin and characteristics was evaluated. In the second, a series of fractions enriched in iron oxides were separated from the fly ashes to determine the effect of increasing iron content on mercury retention and oxidation. Special attention was paid to the influence of iron on mercury behavior in enriched carbon particles in fly ashes. From the results obtained it can be inferred that, in the range of fly ashes studied, iron species do not affect the retention of mercury and do not play any role in heterogeneous mercury oxidation.     

Assessment of a synchrotron X-ray method for quantitative analysis of calcium hydroxide

Thermogravimetric analysis (TGA) and quantitative X-ray diffraction (QXRD) are widely used to determine the calcium hydroxide (CH) content in cementitious systems containing blends of Portland cement, fly ash, blast furnace slag, silica fume and other pozzolanic and hydraulic materials. These techniques, however, are destructive to cement samples and subject to various forms of error. While precise weight losses can be measured by TGA, extracting information from samples with multiple overlapping thermal events is difficult. And, however, while QXRD can offer easier deconvolution, the accuracy for components below about 5 wt.% is typically poor when a laboratory X-ray source is used. Furthermore, the destructive nature of both techniques prevents using them to study the in situ hydration of a single contiguous sample for kinetic analysis. In an attempt to overcome these problems, the present research evaluated the use of synchrotron X-rays for quantitative analysis of CH.A synchrotron X-ray source was used to develop calibration data for quantification of the amount of CH in mixtures with fly ash. These data were compared to conventional laboratory XRD data for like samples. While both methods were found to offer good quantification, synchrotron XRD (SXRD) provided a broader range of detectability and higher accuracy than laboratory diffraction and removed the subjectivity as compared to TGA analysis. Further, the sealed glass capillaries used with the synchrotron source provided a nondestructive closed, in situ environment for tracking hydrating specimens from zero to any desired age.     

X-ray powder diffraction-based method for the determination of the glass content and mineralogy of coal (co)-combustion fly ashes

The relevance of Al-Si glass in a number of fly ash applications, such as use as a pozzolanic material, zeolite synthesis, and geopolymer production, necessitated research towards investigation of methods for an easy and consistent determination of the glass content in this coal (co)-combustion by-products. A glass standard-addition X-ray powder diffraction (XRD)-based method is proposed in this study as an alternative to the non straightforward procedure of conventional methods for determining the amorphous components, mainly by difference of the total mass and the addition of quantified crystalline species. A >99% Al-Si glass slag sample was selected as a standard for glass. A number of glass standard/fly ash mixtures were performed on Fluidized Bed Combustion (FBC) and pulverized coal combustion (PCC) fly ashes and subsequently analyzed by XRD. The method provides results closer to quantitative proportions of the Al-Si amorphous material of this (co)-combustion by-product, with a range of values <3% when compared with those obtained by the conventional Reference Intensity Method (RIM) method, demonstrating suitability and consistence of the procedure. Furthermore, by the proposed method, the requirement of previous determination of the mineral phases of conventional techniques is avoided. Coupled with the easy calculations, this allowed a fast determination of the glass content of (co)-combustion fly ash. The mineralogy of FBC and PCC fly ash was also investigated using the RIM method. The occurrence and proportions of the crystalline components in fly ash are in line with the combustion technology and their inherent operational parameters, especially the (co)-combustion temperature. The FBC fly ash shows the highest content of relic phases from feed coal (quartz, illite, calcite, and feldspars) and lower contents of amorphous components. The PCC fly ash are characterized by the highest proportions of mullite and Al-Si glass and low contents of quartz an other relict phases. The occurrence and distribution of anhydrite and Fe-oxide species appears to be related to the content of Ca and Fe in the feed fuels, showing slightly higher contents in FBC than in PCC fly ash.     

X射线法粉煤灰形成莫来石影响因素的研究

以粉煤灰和铝矾土混合料作原料，进行高温烧结，可以制得主矿物相为莫来石的烧结料，它可以作为耐火材料使用。莫来石矿物相的含量用Ｘ－射线衍射分析法进行测定。运用这种方法，测出了焙烧温度，化学成分和莫来石生成量三者关系的系统数据。温度处在１３００℃至１５００℃之间，莫来石生成量随温度上升显著提高。烧结温度选择在１４５０℃附近，就可满足烧结反应的需要。化学成分对莫来石生成量的影响也十分强烈。烧后保温时间７小时较为合宜。     

Leaching characteristics of selected Korean fly ashes and its implications for the groundwater composition near the ash disposal mound

Currently only 20% of the fly ash produced in Korea is utilised for industry, and the remainder is disposed as waste in landfill sites. Both anthracite and sub-bituminous coals are burnt in Korea. Fly ash and coal samples were collected from five different coal-fired power stations in Korea and analysed for their chemistry and mineralogy. Batch leaching tests were also carried out to investigate the leaching behaviour of selected fly ashes. The fly ash leachate chemistry was compared with the groundwater taken directly from the monitoring well installed in one of the power stations. The anthracite coals contain illite, pyrophyllite and kaolinite whereas kaolinite is the representative clay mineral for the sub-bituminous coals. Anthracite coals were higher in Si, Al and K than the sub-bituminous coals, reflecting higher mineral matter contents in the anthracite coals. Mullite and quartz are the main mineral phases for two different types of the fly ashes, with some iron oxides. The chemical compositions of the anthracite and sub-bituminous fly ashes are comparable with each other, except for extraordinary high concentrations of Cr for one anthracite fly ash. Most of the trace elements in the ash were enriched in the finer fraction, indicating surface associations. Although, some elements including Na, K, Ca and Cu were released rapidly in the initial stage of leaching, measurable amounts of metals were still detectable in the fly ash leachate treated several times with distilled water. Such leaching behaviour indicates slow and long-term leaching of elements associated with the glass fractions of the ash particle. This was confirmed by leaching of weathered fly ash, which had been disposed of for several years. Comparison of the ash leachate, treated with 0.1N-HCl, fly ash slurry in the ash pond and the groundwater indicate the influence of the ash leachate from the ash disposal mound on the groundwater composition.     

Behavior of low-calcium fly and bottom ash-based geopolymer concrete cured at ambient temperature

This paper presents the results of an experimental study on the behavior of fly ash-, bottom ash- and blended fly and bottom ash-based geopolymer concrete (GPC) cured at ambient temperature. A total of 10 bathes of GPC and a single batch of ordinary Portland cement concrete (OPC) were manufactured. The tests of compressive strength, elastic modulus, flexural strength, workability, drying shrinkage and absorption capacity were carried out to determine the properties of fresh concrete and mechanical and durability-related properties of hardened concrete. Test parameters included the mass ratio of fly ash-to-bottom ash, liquid alkaline-to-coal ash binder ratio, coal ash content and concrete type. The results indicate that the selected parameters significantly affect the microstructure and the behavior of GPCs. It is seen that bottom ash-based GPCs exhibited significantly lower geopolymerization than that of the fly ash-based GPCs, resulting in the inferior behavior of the former compared to the latter.     

Steam reactivation of 16 bed and fly ashes from industrial-scale coal-fired fluidized bed combustors

The hydration behaviour of sixteen ashes, obtained from different commercial-scale fluidized bed combustors, has been investigated. Hydration is important for both ash disposal and reactivation of excess lime present in the ashes for further use in flue gas desulphurization. The techniques used were instrumental and conventional chemical analysis, thermogravimetry and X-ray diffraction. The ashes comprised both fly ash and bottom ash, with particle size less than 2 mm. The ashes were heat treated in air to oxidize free carbon and then hydrated with pressurized steam at about 170 °C, alone and with addition of pure CaO.It has been shown that steam hydration is effective in quantitatively converting CaO to Ca(OH)₂, but in most cases the free lime content (i.e. CaO+Ca(OH)₂), expressed as CaO, decreases and added CaO enters into pozzolanic reactions with coal ash components, in part or even completely. Both the chemical evidence and X-ray phase analyses indicate that hydrated silicates and silicoaluminates are formed. The hydrated ashes are all able to take up additional SO₂ and it appears that the presence of amounts of Ca(OH)₂ detectable by phase analysis is not necessary for such capture.     

Role of active sites in the steam activation of high unburned carbon fly ashes

Previous studies on carbon gasification have not included high unburned carbon content fly ashes, and therefore it remains unclear why not all fly ash carbon samples are equally suitable for activation. The concentration of active sites is well known to influence carbon gasification reactions. Therefore, the objective of this work was to investigate the effect of the concentration of active sites on the behavior of fly ash carbon samples upon steam activation. Six fly ash carbons were selected to produce activated carbons using steam at 850 °C. The concentration of active sites was determined by non-dispersive infrared analysis (NDIR), thermogravimetric analysis (TGA) and X-ray photoelectron spectroscopy (XPS). XRD analyses were also conducted to determine the crystallite size. It was observed that the concentration of active sites played a more significant effect on the surface areas of activated carbons in the carbon burn-off zone of >60%. Statistical analysis was used to relate the surface areas of activated carbon variances with carbon burn-off levels.     

Mobility of trace elements from selected Australian fly ashes and its potential impact on aquatic ecosystems

Batch leaching tests have been performed on fly ashes collected from four Australian power stations fuelled by chemically different coals. Two acidic and two alkaline fly ashes were subjected to long-term (144 h) leaching tests, and the behaviour of As, B, Mo and Se was investigated to obtain data on their potential for mobilisation during fly ash-water interactions. All four elements are mobile under different conditions and over different leaching times. The concentrations of these elements released in leaching solutions with initial pH values of 4, 7 and 10 were used to assess the influence of pH conditions on element mobility from the acidic and alkaline fly ashes. The most mobile of the four elements leached were Mo from alkaline fly ashes and B from acidic fly ashes. Arsenic concentration increased with time in leachate solutions from acidic and alkaline fly ashes; however, in solutions in contact with alkaline fly ashes the As concentration, after reaching a maximum, later decreased with time. Selenium mobility shows a similar pattern to that of As, with similar leaching concentrations. Boron has the highest relative mobility of all four elements. A process possibly responsible for the decrease in concentration of B, As and Se in alkaline leaching solutions is the formation of ettringite. Equilibrium between the solid phase (ash) and the leaching solution was not reached in any of the leaching experiments. The pH of the leaching solution is the key factor affecting the mobility of these trace elements in these fly ashes.     

Classification of carbon in Canadian fly ashes and their implications in the capture of mercury

Fly ashes produced from Canadian power plants using pulverized coal and fluidized bed combustors were examined for their carbon content to determine their ability to capture mercury. The feed coal used in these power plants were lignite, subbituminous, high and medium volatile bituminous, their blends, and also blends of coal with petroleum coke (Petcoke). The carbon and mercury content of the coals and fly ashes were determined using the ASTM standard method and by the cold vapour atomic absorption spectrometry method. The carbon content of the fly ash was concentrated by strong acid digestion using HCl and HF. The quantitative and qualitative analyses of the carbon concentrate were made by using a reflected light microscope. The results show that the carbon content of fly ash appears to be partially related to depositional environment during coalification and to the rank of the coal. The Hg captured by the fly ash depends on the rank and blend of the feed coals and the type of carbon in the fly ash. The isotropic vitrinitic char is mostly responsible for the capture of most Hg in fly ash. The inadvertent increase in carbon content due to the blending of coal with petroleum coke did not increase the amount Hg captured by the fly ash. The fly ash collected by the hot side electrostatic precipitator has a low Hg content and no relation between the Hg and carbon content of the ash was observed. These results indicate that the quantity of carbon in the fly ash alone does not determine the amount Hg captured. The types of carbon present (isotropic and anisotropic vitrinitic, isotropic inertinitic and anisotropic Petcoke), the halogen content, the types of fly ash control devices, and the temperatures of the fly ash control devices all play major roles in the capture of Hg.     

Comprehensive phase characterization of crystalline and amorphous phases of a Class F fly ash

A comprehensive approach to qualitative and quantitative characterization of crystalline and amorphous constituent phases of a largely heterogeneous Class F fly ash is presented. Traditionally, fly ash composition is expressed as bulk elemental oxide content, generally determined by X-ray fluorescence spectroscopy. However, such analysis does not discern between relatively inert crystalline phases and highly reactive amorphous phases of similar elemental composition. X-ray diffraction was used to identify the crystalline phases present in the fly ash, and the Rietveld quantitative phase analysis method was applied to determine the relative proportion of each of these phases. A synergistic method of X-ray powder diffraction, scanning electron microscopy, energy dispersive spectroscopy, and multispectral image analysis was developed to identify and quantify the amorphous phases present in the fly ash.     

Alkali activation of fly ashes. Part 1: Effect of curing conditions on the carbonation of the reaction products

This paper deals with the alkaline activation of fly ashes for the production of a novel cementitious material and with the effect of curing conditions on the nature of the reaction products. Curing procedures favouring carbonation process negatively affects the development of mechanical strength of this new alkaline cement. Carbonation of the system involves its pH modification and consequently the modification of the nature of the reaction products and the kinetics of reactions.     

An investigation on microstructure of cement paste containing fly ash and silica fume

In this study, high-calcium fly ash (HCFA) and silica fume (SF) were used as mineral admixtures. The effect of these admixtures on the microstructure of cement paste was investigated using X-ray diffraction (XRD) and scanning electron microscopy (SEM). The reaction of HCFA and SF with portlandite, which occurs in Portland cement (PC), forms a new calcium-silicate-hydrate (C-S-H) gel.     

Colour measurement as a proxy method for estimation of changes in phase and chemical composition of fly ash formed by combustion of coal

Influence of technology on colour changes of fly ashes was studied in relationships with their chemical and phase composition. Dry bottom boilers at the Detmarovice Power Plant (the Czech Republic) were selected for this study. Combustion tests were performed using mixture of coal and mineral oil residues at the minimum and maximum output of the power plant. Fly ashes for chemical analysis, phase analysis and colour measurements were sampled from the four sections of electrostatic fly ash precipitator. Colour parameters indicate relationships with concentrations of elements which are preferentially bound in silicate matrix. The maximum output of power plant increases the concentration of glass which has decisive influence on values of colour parameters. The changes of colour parameters can indicate the conditions of the technological process. Relationships between colour and constituents of the fly ash are expressed by CIE Lab colour parameters.     

Development of rapid method for the estimation of reactive silica in fly ash

Reactive silica (SiO₂) is an important component of fly ash controlling its use in cement and building materials. Literature search shows that the methods available for the estimation of reactive silica are very time consuming and tedious. It requires a minimum of four days by the conventional gravimetric method described in the standards. In the current paper a rapid volumetric method has been developed where it is possible to estimate reactive silica in fly ash in 4 h. Besides this a gravimetric method has been developed which takes two and half days.     

Effect of nano-silica on the chemical durability and mechanical performance of fly ash based geopolymer concrete

In this study, the effect of nano silica on the short term severe durability performance of fly ash based geopolymer concrete (GPC) specimens was investigated. Four types of GPC were produced with two types of low calcium fly ashes (FAI and FAII) with and without nano silica, and ordinary Portland cement concrete (OPC) concrete was also cast for reference. For the geopolymerization process, the alkaline activator has selected a mixture of sodium silicate solution (Na₂SiO₃) and sodium hydroxide solution (NaOH) with a ratio (Na₂SiO₃/ NaOH) of 2.5. Main objectives of the study were to investigate the effect of usability or replaceability of nano silica-based low calcium fly ash based geopolymer concretes instead of OPC concrete in structural applications and make a contribution to standardization process of the fly ash based geopolymer concrete. To achieve the goals, four types of geopolymer and OPC concretes were subjected to sulfuric acid (H₂SO₄), magnesium sulfate (MgSO₄) and seawater (NaCl) solutions with concentrations of 5%, 5%, and 3.5%, respectively. Visual appearances and weight changes of the concretes under chemical environments were utilized for durability aspects. Compressive, splitting tensile and flexural strength tests were also performed on specimens to evaluate the mechanical performance under chemical environments. Results indicated that FAGPC concretes showed superior performance than OPC concrete under chemical attacks due to low calcium content. Amongst the chemical environments, sulfuric acid (H₂SO₄) was found to be the most dangerous environment for all concrete types. In addition, nano silica (NS) addition to FAGPC specimens improved both durability and residual mechanical strength due to the lower porosity and more dense structure. The FAIIGPC specimens including nano silica showed the superior mechanical performance under chemical environment.