Enhancing electrical properties of MWCNTs in immiscible blends of poly(methyl methacrylate) and styrene‐acrylonitrile copolymer by selective localization

Multiwalled carbon nanotubes (MWCNTs) were introduced into poly(methyl methacrylate) (PMMA) and styrene‐acrylonitrile copolymer (SAN) blends by melt mixing in an asymmetric miniature mixer (APAM). A composition of 70 wt% of PMMA and 30 wt% of SAN was mixed to create a co‐continuous morphology. Transmission electron microscopy images of ultra‐microtomed samples (70 nm in thickness) showed selective localization of MWCNTs inside the percolated SAN phase. The occurrence of the double percolation phenomenon resulted in lower electrical percolation thresholds of PMMA/SAN/MWCNT blends molded at high temperatures. Dielectric spectroscopy indicated a higher electrical permittivity for samples that were compression molded at 260°C. Due to the higher affinity of MWCNTs to SAN, there was a migration of MWCNTs into the SAN phase during the melt processing. Conductivity measurements revealed a significant decrease in electrical percolation threshold (0.4 wt%) for PMMA70/SAN30 blends compared with MWCNT‐filled SAN and MWCNT‐filled PMMA (ca. 0.8 wt%). POLYM. COMPOS., 37:1523–1530, 2016. © 2014 Society of Plastics Engineers     

Viscoelastic properties of blends of poly(methyl methacrylate) and poly(styrene‐co‐acrylonitrile) having various acrylonitrile contents

Dynamic viscoelastic properties of blends of poly(methyl methacrylate) (PMMA) and poly(styrene‐co‐acrylonitrile) (SAN) with various AN contents were measured to evaluate the influence of SAN composition, consequently χ parameter, upon the melt rheology. PMMA/SAN blends were miscible and exhibited a terminal flow region characterized by Newtonian flow, when the acrylonitrile (AN) content of SAN ranges from 10 to 27 wt %. Whereas, PMMA/SAN blends were immiscible and exhibited a long time relaxation, when the AN content in SAN is less than several wt % or greater than 30 wt %. Correspondingly, melt rheology of the blends was characterized by the plots of storage modulus G′ against loss modulus G″. Log G′ versus log G″ plots exhibited a straight line of slope 2 for the miscible blends, but did not show a straight line for the immiscible blends because of their long time relaxation mechanism. The plateau modulus, determined as the storage modulus G′ in the plateau zone at the frequency where tan δ is at maximum, varied linearly with the AN content of SAN irrespective of blend miscibility. This result indicates that the additivity rule holds well for the entanglement molecular weights in miscible PMMA/SAN blends. However, the entanglement molecular weights in immiscible blends should have “apparent” values, because the above method to determine the plateau modulus is not applicable for the immiscible blends. Effect of χ parameter on the plateau modulus of the miscible blends could not be found. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

PMMA/PEG共混物形态和热性质的研究

在聚乙二醇存在的情况下,自由基聚合得到的聚甲基丙烯酸甲酯/聚乙二醇(PMMA/PEG)共混物,是一种半结晶聚合物;有相分离发生,一部分PEG晶体依然保持其晶体的特征,另一部分PEG晶体转变成非晶态,与PMMA网络复合,形成完全均一的非晶相。     

Phase separation of poly (methyl methacrylate) / poly (styrene-co-acrylonitrile) blends in the presence of silica nanoparticles

The effects of silica nanoparticles on the phase separation of poly (methyl methacrylate)/poly (styrene-co-acrylonitrile) (PMMA/SAN) blends are studied by the rheological method. The binodal temperatures of near-critical compositions were obtained by the gel-like behavior during spinodal decomposition, which is a character of polymer blends with co-continuous morphology. The shifted Cole–Cole plot method was introduced to determine the binodal temperatures of off-critical compositions based on the appearance of shoulder-like transition in the terminal regime of blends with droplet morphology. Such method is found also applicable in nanoparticle filled polymer blends. Moreover, a new method to determine the spinodal temperature from Fredrickson-Larson mean field theory was suggested, where the concentration fluctuation's contribution to the storage modulus is used instead of the whole dynamic moduli. This method was also successfully extended to nanoparticle filled polymer blend. The influences of the concentration and the average diameter of silica particles on the phase separation temperature were studied. It was found that the small amount of the silica nanoparticles in PMMA/SAN blends will significantly change the phase diagram, which is related to the selective location of silica in PMMA. The comparisons with thermodynamic theory of particle-filled polymer blends are also discussed.     

Dynamic rheological behavior and morphology near phase-separated region for a LCST-type of binary polymer blends

The dynamic rheological properties and morphology in the vicinity of phase-separated region for poly(methyl methacrylate) (PMMA)/poly(styrene-co-acrylonitrile) (SAN) blends with lower critical solution temperature (LCST) behavior were investigated. When temperature was above the phase separation temperature, i.e. cloud point (T_c) for some PMMA/SAN blends, the slope of plotting versus decreased at low frequencies (terminal region), indicating the appearance of phase-separation and existence of heterogeneous structure. We employed a model dealing with complex modulus of the two phases mixture proposed by Kopnistos et al. for describing the dynamic rheological behaviors of PMMA/SAN blends, according to the assumption that the interfacial tension between the matrix and the dispersed phase was independent of local shear and variation of interfacial area, and that the dispersed spherical droplets were nearly monodispersed. It is found that the predicted results were in qualitative agreement with the experimental data of this study. The ratio of interfacial tension α to the size of dispersed phase R, α/R, was obtained for 80/20 and 60/40 PMMA/SAN blends, and the two different morphology were also observed.     

Investigation on the miscibility of the blends of poly(methyl methacrylate) and poly(styrene‐co‐acrylonitrile)

The miscibility was investigated in blends of poly(methyl methacrylate) (PMMA) and styrene‐acrylonitrile (SAN) copolymers with different acrylonitrile (AN) contents. The 50/50 wt % blends of PMMA with the SAN copolymers containing 5, 35, and 50 wt % of AN were immiscible, while the blend with copolymer containing 25 wt % of AN was miscible. The morphologies of PMMA/SAN blends were characterized by virtue of scanning electron microscopy and transmission electron microscopy. It was found that the miscibility of PMMA/SAN blends were in consistence with the morphologies observed. Moreover, the different morphologies in blends of PMMA and SAN were also observed. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Temperature dependence of surface composition and morphology in polymer blend film

Thin films of poly(methyl methacrylate) (PMMA) and poly(styrene-ran-acrylonitrile) (SAN) blend can phase separate upon heating to above its critical temperature. Temperature dependence of the surface composition and morphology in the blend thin film upon thermal treatment was studied using in situ X-ray photoelectron spectroscopy (XPS) and in situ atomic force microscopy (AFM). It was found that in addition to phase separation, the blend component preferentially diffused to and aggregated at the surface of the blend film, leading to the variation of surface composition with temperature. At 185 °C, above the critical temperature, the amounts of PMMA and SAN phases were comparable. At lower temperatures PMMA migrated to the surface, leading to a much higher PMMA surface content than in the bulk. The migration and preferential segregation of a blend component in thin films demonstrated here are responsible for the great difference between in situ and ex situ experimental (not real quenching or annealing) results of polymer blend films, and help explain the slow kinetics of surface phase separation at early stage for blend thin films reported in literature. This is significant for the control of surface properties of polymer materials.     

Effects of compatibilizer on the morphological,mechanical, and rheological properties of poly(methyl methacrylate)/poly(N‐methyl methacrylimide) blends

The effects of compatibilizer on the morphological, thermal, mechanical, and rheological properties of poly(methyl methacrylate) (PMMA)/poly(N‐methyl methacrylimide) (PMMI) (70/30) blends were investigated. The compatibilizer used in this study was styrene–acrylonitrile–glycidyl methacrylate (SAN‐GMA) copolymer. Morphological characterization of the PMMA/PMMI (70/30) blend with SAN‐GMA showed a decrease in PMMI droplet size with an increase in SAN‐GMA. The glass‐transition temperature of the PMMA‐rich phase became higher when SAN‐GMA was added up to 5 parts per hundred resin by weight (phr). The flexural and tensile strengths of the PMMA/PMMI (70/30) blend increased with the addition of SAN‐GMA up to 5 phr. The complex viscosity of the PMMA/PMMI (70/30) blends increased when SAN‐GMA was added up to 5 phr, which implies an increase in compatibility between the PMMA and PMMI components. From the weighted relaxation spectrum, which was obtained from the storage modulus and loss modulus, the interfacial tension of the PMMA/PMMI (70/30) blend was calculated using the Palierne emulsion model and the Choi‐Schowalter model. The results of the morphological, thermal, mechanical, and rheological studies and the values of the interfacial tension of the PMMA/PMMI (70/30) blends suggest that the optimum compatibilizer concentration of SAN‐GMA is 5 phr. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43856.     

Changes in the interfacial properties of PC/SAN blends with compatibilizer

Block copolymers of polycarbonate‐b‐poly(methyl methacrylate) (PC‐b‐PMMA) and tetramethyl poly(carbonate)‐b‐poly(methyl methacrylate) (TMPC‐b‐PMMA) were examined as compatibilizers for blends of polycarbonate (PC) with styrene‐co‐acrylonitrile (SAN) copolymer. To explore the effects of block copolymers on the compatibility of PC/SAN blends, the average diameter of the dispersed particles in the blend was measured with an image analyzer, and the interfacial properties of the blends were analyzed with an imbedded fiber retraction (IFR) technique and an asymmetric double cantilever beam fracture test. The average diameter of dispersed particles and interfacial tension of the PC/SAN blends were reduced by adding compatibilizer to the PC/SAN blends. Fracture toughness of the blends was also improved by enhancing interfacial adhesion with compatibilizer. TMPC‐b‐PMMA copolymer was more effective than PC‐b‐PMMA copolymer as a compatibilizer for the PC/SAN blends. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2649–2656, 2003     

Comparison of the phase behaviour of the liquid-crystalline polymer/poly(methyl methacrylate) and poly(vinyl acetate)/poly(methyl methacrylate) blends

The phase behaviour of blends of a liquid-crystalline polymer (LCP) and poly(methyl methacrylate) (PMMA), as well as the phase state of blends of PMMA and poly(vinyl acetate) (PVA) has been investigated using light scattering and phase-contrast optical microscopy. The blends of LCP and PMMA have been obtained by coagulation from ternary solutions. The cloud point curves were determined. It was established that both pairs demix upon heating, ie have an LCST. In the region of intermediate composition, the phase separation proceeds according to a spinodal mechanism; however for LCP/PMMA blends, the decomposition proceeds according to a non-linear regime from the very onset. In the region of small amounts of LCP, the phase separation follows a mechanism of nucleation and growth. For PMMA/PVA blends, the spinodal decomposition proceeds according to a linear regime, in spite of the molecular mobility that PVA chains develop at lower temperatures. Only after prolonged heat treatment does the process transit to a non-linear regime. The data show a similarity between the phase behaviour of blends of liquid-crystalline and of flexible amorphous polymers. The distinction consists of the absence of a linear regime of decomposition for LCP-PMMA blends. © 1999 Society of Chemical Industry     

Structures and morphologies of in situ polymerized blends of PMMA and ASA

Blends of poly(methyl methacrylate), PMMA, and the elastomer ASA, a graft copolymer based on poly(acrylonitrile‐co‐styrene) (SAN) and acrylic rubber, were prepared by in situ polymerization and characterized according to structural, mechanical, thermal, and morphological properties. The polymerization conditions, such the presence or absence of a chain transfer agent, stirring and an inert atmosphere, influence the morphological and structural properties of the blends. In spite of the evidences of the partial miscibility between PMMA and SAN phase of the ASA, the blends are heterogeneous and present a complex morphology. The morphology of some PMMA‐ASA blends is made up of an elastomeric dispersed phase in a glassy matrix, with a possible inclusion of the matrix in the elastomeric domains. The selective extraction of the blend components and infrared spectroscopy showed that crosslinking and/or grafting reactions occur on ASA chains during MMA polymerization. The syndiotacticity of PMMA obtained in the presence of ASA increases with the amount of ASA, due to possible interactions between the carbonyl groups of PMMA and the nitrile or phenyl groups of the SAN copolymer. The mechanical properties of the blends were influenced by the compositions of the blends and mainly by the conditions of polymerization. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Kinetics of phase separation of poly(styrene‐co‐methyl methacrylate) and poly(styrene‐co‐acrylonitrile) blends

The phase behavior and kinetics of phase separation for blends of the random copolymer poly(styrene‐co‐methyl methacrylate) (SMMA) and poly(styrene‐co‐acrylonitrile) (SAN) were studied by using small‐angle laser light scattering. The partially miscible SMMA/SAN blends undergo spinodal decomposition (SD) and subsequent domain coarsening when quenched inside the unstable region. For blends of SMMA and SAN, the early stages of the phase separation process could be observed, unlike a number of other blends where the earliest stages are not visible by light scattering. The process was described in terms of the Cahn–Hilliard linear theory. Subsequently, a coarsening process was detected and the time evolution of q_m at the beginning of the late stages of phase separation followed the relationship q_m∝t^?1/3, corresponding to an evaporation–condensation mechanism. Self‐similar growth of the phase‐separated structures at different timescales was observed for the late stage. Copyright © 2004 Society of Chemical Industry     

Studies on miscibility in homopolymer/ random copolymer blends by equation of state theory

The miscibility of poly(methyl methacrylate) (PMMA) and styrene-acrylonitrile random copolymers (SAN) blends was investigated on the basis of the Flory—Orwoll—Vrij equation of state theory. To obtain the equation of state parameters (P*, V*_sp, T*: characteristic parameters), the pressure—volume—temperature (PVT) behaviour was measured for PMMA and a series of SANs with various acrylonitrile contents. The exchange energy parameter X_ij was also calculated by fitting the theory to some phase diagrams of PMMA/SAN blends. The Flory—Huggins interaction parameter χ was separated into two contributions based on the equation of state theory for mixtures: the exchange energy term χ_inter and the free volume term χ_free. Both the temperature and copolymer composition dependences of χ_inter and χ_free were estimated by calculations using the equation of state parameters. There exists a region in which χ_inter is negative, leading to a miscibility window in PMMA/SAN blends. However, the immiscibility at high temperatures in the blends cannot be explained only by χ_inter; it is caused by the free volume contribution, χ_free. The miscibility window behaviour in PMMA/SAN blends may be explained within the framework of the equation of state theory.     

Spinodal decomposition as a probe to measure the effects on molecular motion in poly(styrene-co-acrylonitrile) and poly(methyl methacrylate) blends after mixing with a low molar mass liquid crystal or commercial lubricant

The effects on molecular motion observed through early stage phase separation via spinodal decomposition, in melt mixed poly(styrene-co-acrylonitrile) (SAN) containing 25% by weight of acrylonitrile (AN) and poly(methyl methacrylate) (PMMA) (20/80 wt%) blends after adding two low molar mass liquid crystals (CBC33 and CBC53) and two lubricants (GMS and zinc stearate) were investigated using light scattering techniques. The samples were assessed in terms of the apparent diffusion coefficient (D_app) obtained from observation of phase separation in the blends. The early stages of phase separation as observed by light scattering were dominated by diffusion processes and approximately conformed to the Cahn-Hilliard linearised theory. The major effect of liquid crystal (LC) was to increase the molecular mobility of the blends. The LC generally increased the Cahn-Hilliard apparent diffusion coefficient, D_app, of the blend when added with concentrations as low as 0.2 wt%. GMS and zinc stearate can also improve the mobility of the blend but to a lesser extent and the effect does not increase at higher concentration. On the other hand, the more LC added, the higher the mobility. In all systems the second derivative of the Gibbs free energy becomes zero at the same temperature. The improved mobilities therefore seem to arise from changes in dynamics rather than thermodynamic effects.     

The study of morphology,thermal and thermo‐mechanical properties of compatibilized TPU/SAN blends

The compatibilizing efficiency of three different compatibilizers in thermoplastic polyurethane/styrene‐co‐acrylonitrile (TPU/SAN) blends was investigated after their incorporation via melt‐mixing. The compatibilizers studied were poly‐ε‐caprolactone (PCL), a mixture of polystyrene‐block‐polycaprolactone (PS‐b‐PCL) and polystyrene‐block‐poly(methyl methacrylate) (PS‐b‐PMMA), and a mixture of polyisoprene‐block‐polycaprolactone (PI‐b‐PCL) and polybutadiene‐block‐poly(methyl methacrylate) (PB‐b‐PMMA). All compatibilizers were synthesized by living anionic polymerization. Investigations of thermal and thermo‐mechanical properties performed by differential scanning calorimetry (DSC) and dynamic mechanical thermal analysis (DTMA), respectively, were systematically classified into two groups, i.e. blends of TPU or SAN with 20 wt% of different compatibilizers (so‐called limit conditions) and TPU/SAN 25/75 blends with 5 wt% of different compatibilizers. In order to determine the compatibilizer's location, morphology of TPU/SAN 25/75 blends was studied with transmission electron microscopy (TEM). Different compatibilization activity was found for different systems. Blends compatibilized with PCL showed superior properties over the other blends. Polym. Eng. Sci. 44:838–852, 2004. © 2004 Society of Plastics Engineers.     

Effect of clay on the morphology and properties of PMMA/poly(styrene-co-acrylonitrile)/clay nanocomposites prepared by melt mixing

Nanocomposites of blends of polymethylmethacrylate (PMMA) and poly(styrene-co-acrylonitrile) (SAN) with natural and organically modified montmorillonite clays (Cloisite^®25A and Cloisite^®15A) were prepared by melt mixing in a twin-screw extruder and the effect of clay on the phase separation morphology and physical properties of nanocomposites was investigated. Multi-pass samples were; those extruded once (one-pass), twice (two-pass) and three times (three-pass). Dispersion of clays in the matrix polymers was investigated using XRD and TEM. Interestingly enough, the clays were observed to be mainly located at the boundaries of PMMA and SAN for most of the nanocomposites. As the number of pass increased, the phase-separated domain size became larger for nanocomposites of PMMA/SAN containing PM, while nanocomposites with clay 25A or 15A showed less degree of growth in domain size in the TEM pictures. Viscosities of the continuous phase and separated domains, and the compatibilizing effect of clays were discussed as the probable explanations for these observations. These were supported by the rheological properties measurements, where the nanocomposites with clay 25A or 15A showed the higher complex viscosities than those of PM and also showed some shear thinning behavior. DSC and TGA analyses were also conducted.     

Rheological behavior of blends of poly(methyl methacrylate) (PMMA) and poly(acrylonitrile-stat-styrene)-graft-polybutadiene (ABS)

The rheological behavior of blends of poly(methyl methacrylate) (PMMA) and poly(acrylonitrile-stat-styrene)-graft-polybutadiene (ABS) was investigated using a cone-and-plate rheometer. The rheological properties measured were shear stress (σ₁₂), viscosity (η), and first normal stress difference (N₁) as functions of shear rate (\documentclass{article}\pagestyle{empty}\begin{document}$ \dot \gamma$ \end{document}) in steady shearing flow, and storage modulus (G′) and loss modulus (G″) as functions of frequency (ω) in oscillatory shearing flow. It has been found that the rheological behavior of blends of ABS and PMMA was very similar to that of blends of poly(styrene-stat-acrylonitrile) (SAN) and PMMA, in that N₁ in logarithmic plots of N₁ versus σ₁₂, and G′ in logarithmic plots of G′ versus G″, vary regularly with blend composition. This has led us to conclude that the rubber particles that are grafted on an SAN resinous matrix in ABS resin plays only a minor role in influencing the compatibility of ABS/PMMA blends, and that the SAN chains attached to the surface of rubber particles, and the SAN matrix phase, play a major role in compatibilizing ABS resin with PMMA.     

Reaction-induced phase decomposition of thermoset/thermoplastic blends investigated by energy filtering transmission electron microscopy

Energy-filtering transmission electron microscopy (EFTEM) was employed to investigate the morphology developments of thermoset/thermoplastic blends of poly(2,6-dimethyl-1,4-phenylene ether)/bis(vinylphenyl) ethane, PPE/BVPE. Neither conventional TEM images nor energy-filtered images at any energy loss levels showed any evidences for the phase separation of the blends, while those could be shown and characterized by the oxygen maps representing the differences in the oxygen concentrations between the two phases, which could be characterized as the PPE-rich phase (oxygen-rich phase) and the BVPE-rich phase (oxygen-poor phase). The blends undergo phase decomposition into the two phases through the crosslinking reaction of BVPE. The effect of the composition and the curing time on the phase decomposition behaviors was investigated by quantitative analysis of EELS spectra acquired from the two phases. Reactive functional moiety was introduced onto PPE and the effect of the reaction between the two components on the phase decomposition behaviors was also investigated. We show the possibility of EFTEM for the investigation of the mechanism of reaction-induced phase separations.     

A DSC investigation on the stabilizer distribution in PVC blends

The distribution of a liquid organotin stabilizer between the phases of heterogeneous poly(vinyl chloride) (PVC) blends has been studied by differential scanning calorimetry (DSC). This method can be used even at low stabilizer concentrations. At concentrations > 1 wt.-% the stabilizer can be detected in both phases of a PVC/SAN (poly(vinyl chloride)/poly(styrene-co-acrylonitrile)) blend. At lower concentrations no stabilizer could be found in the SAN phase. Determination of the induction period of thermal degradation at 180°C under nitrogen atmosphere showed no loss of thermal stability for blends containing the stabilizer partly in the SAN phase. Kinetic measurements with the DSC indicate a migration of the stabilizer out of the SAN phase, PVC/PMA (poly(vinyl chloride)/poly(methyl acrylate)) blends showed no solubility of the stabilizer in the soft PMA phase.     

The effects of PC‐PMMA block copolymer on the compatibility and interfacial properties of PC/SAN blends

Block copolymers of polycarbonate (PC) and polymethylmethacrylate (PMMA), PCb‐PMMA, were examined as compatibilizers for blends of PC with styrene‐co‐acrylonitrile (SAN) copolymer. PC‐b‐PMMA was added to blends of PC with SAN containing various amounts of AN. The average diameter of the dispersed particles was measured with an image analyzer, and the interfacial properties of the blends were analyzed with an imbedded fiber retraction (IFR) test and an asymmetric double cantilever beam fracture test. The average particle size and interfacial tension of the PC/SAN blends reached a minimum value when the SAN copolymer contained about 24 wt% AN. A maximum in the adhesion energy was also observed at the same AN content. Interfacial tension and particle size were further reduced by adding PC‐b‐PMMA to the PC/SAN blends. Fracture toughness of the blends was also improved by enhancing the interfacial adhesion by the addition of PC‐b‐PMMA. The addition of PC‐b‐PMMA copolymer was more effective at improving the interfacial properties of PC/SAN blends than was varying the AN content of the SAN copolymers. The interfacial properties of the PC/SAN blends were optimized by adding a block copolymer and using an SAN copolymer that had minimum interaction energy with PC.