Enhancement of corrosion protection effect of poly(o-ethoxyaniline) via the formation of poly(o-ethoxyaniline)-clay nanocomposite materials

A series of polymer-clay nanocomposite (PCN) materials that consisted of emeraldine base of poly(o-ethoxyaniline) (PEA) and layered montmorillonite (MMT) clay were prepared by effectively dispersing the inorganic MMT clay platelets in organic PEA matrix via in situ oxidative polymerization. Organic o-ethoxyaniline monomers were first intercalated into the interlayer regions of organophilic clay hosts and were followed by a one-step oxidative polymerization. The as-synthesized PCN materials were characterized by Fourier transform infrared (FTIR) spectroscopy, wide-angle X-ray diffraction (XRD) and transmission electron microscopy (TEM).PCN materials at low clay loading up to 3 wt% in the form of coating (e.g. 0.5 wt%) on cold-rolled steel (CRS) were found to exhibit much superior corrosion inhibition effect as compared to those of the bulk PEA by performing a series of electrochemical measurements of corrosion potential, polarization resistance, corrosion current and impedance spectroscopy in 5 wt% aqueous NaCl electrolyte. Furthermore, it was found that a further increase of clay loading up to 3 wt% results in a slightly enhanced molecular barrier property of PCN materials. The molecular weights of PEA extracted from PCN materials and bulk PEA were determined by gel permeation chromatography (GPC) analysis with NMP as eluant. Effects of the material composition on the molecular barrier, thermal stability, electrical conductivity and optical properties of PEA along with a series of PCN materials, in the form of free-standing film, fine powder and solution, were also studied by molecular permeability measurements (GPA), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), four-point probe technique and UV-vis spectra.     

Synthesis and characterization of polyvinyl acetate/montmorillonite nanocomposite by in situ emulsion polymerization technique

Exfoliated polyvinyl acetate/montmorillonite nanocomposite (PVAc/MMT) was prepared via in situ emulsion polymerization. The resulting PVAc with various organophilic MMT contents was investigated. In the nanocomposite latex preparation, sodium lauryl sulfate (SLS), ammonium persulfate (APS), and poly (vinyl alcohol) (PVA) are used as anionic emulsifier, conventional anionic initiator, and stabilizer, respectively. The samples were characterized using elemental analysis, X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), atomic force microscopy (AFM). The XRD and AFM results demonstrate that the MMT well dispersed at molecular level in the PVAc matrix. Thermal properties of the nanocomposite were studied by using differential scanning calorimetric analysis (DSC). The exfoliated PVAc/MMT nanocomposite showed a higher glass transition temperature and a better thermal stability compared to the pure PVAc.     

Poly(N‐vinylcarbazole)–clay nanocomposite materials prepared by photoinitiated polymerization with triarylsulfonium salt initiator

A series of polymer–clay nanocomposite (PCN) materials that consist of poly(N‐vinylcarbazole) (PNVC) and layered montmorillonite (MMT) clay are prepared by effectively dispersing the inorganic nanolayers of MMT in an organic PNVC matrix via in situ photoinitiated polymerization with triarylsulfonium salt as the initiator. Organic NVC monomers are first intercalated into the interlayer regions of the organophilic clay hosts, followed by one‐step UV‐radiation polymerization. The as‐synthesized PCN materials are typically characterized by Fourier transform IR spectroscopy, wide‐angle X‐ray diffraction, and transmission electron microscopy. The molecular weights of PNVCs extracted from the PCN materials and the bulk PNVC are determined by gel permeation chromatography analysis with tetrahydrofuran as the eluant. The morphological image of the synthesized materials is observed by an optical polarizing microscope. The effects of the material composition on the optical properties and thermal stability of PNVCs and a series of PCN materials (solution and fine powder) are also studied by UV–visible absorption spectra measurements, thermogravimetric analysis, and differential scanning calorimetry, respectively. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1904–1912, 2004     

Designing of fullers‐earth‐containing poly(vinyl alcohol)‐g‐poly(2‐acrylamido‐2‐methyl‐1‐propanesulfonic acid) nanocomposites: Swelling and deswelling behaviors

In this study, polymer–clay nanocomposites (PCNs) composed of poly(vinyl alcohol)s (PVAs), poly(2‐acrylamido‐2‐methyl‐1‐propane sulfonic acid), and fullers earth were prepared by the effective dispersal of inorganic nanoclays in the organic PVA matrix via in situ free‐radical polymerization with potassium persulfate as an initiator and N,N‐methylene bisacrylamide as a crosslinker. The monomer, 2‐acrylamido‐2‐methyl‐1‐propane sulfonic acid, was grafted onto the PVA backbone, and at the same time, fullers earth layers were intercalated and exfoliated into the grafted copolymer, especially at a low or moderate loading of the fullers earth. The synthesized PCN materials were characterized by Fourier transform infrared spectroscopy and wide‐angle X‐ray diffraction techniques. The morphological features of the synthesized materials were studied by scanning electron microscopy; this revealed that the swelling ratio of this nanocomposite increased with increasing fullers earth content. The X‐ray diffraction results indicated that the fullers earth was exfoliated in the nanocomposite matrix, and its introduction into the polymer matrix enhanced the percentage crystallinity of the polymer. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Studies on heterogeneous nucleation effect of dispersing intercalated montmorillonite clay platelets in polyaniline matrix

In this article, a series of nanocomposite materials that consisted of emeraldine base (EB) of polyaniline (PANI) and montmorillonite (MMT) clay were prepared by effectively dispersing the inorganic MMT clay platelets into organic PANI matrix via in situ chemically oxidative polymerization. Organic aniline monomers were first intercalated into the interlayer regions of organophilic clay hosts and followed by an one‐step oxidative polymerization with ammonium persulfate as oxidant. The as‐synthesized PANI‐clay nanocomposite (PCN) materials were characterized by Fourier‐Transformation infrared spectroscopy and transmission electron microscopy. It should be noted that the EB of PANI in the presence of dispersed intercalated MMT clay platelets was found to display an observable enhancement in polymer crystallinity as compared with that of neat PANI based on series of investigations of wide‐angle powder X‐ray diffraction patterns and differential scanning calorimetric studies. This remarkable increase of polymer crystallinity might be resulted from the effective heterogeneous nucleation effect of dispersed clay platelets existed in PCN materials. The surface morphology study of PCN materials was further evaluated by polarizing optical microscopy, scanning electron microscopy, and atomic force microscopy. POLYM. COMPOS., 31:2049–2056, 2010. © 2010 Society of Plastics Engineers     

Polyacrylamide–clay nanocomposite materials prepared by photopolymerization with acrylamide as an intercalating agent

A series of nanocomposite materials consisting of water‐soluble polyacrylamide (PAA) and layered montmorillonite (MMT) clay platelets were prepared by the effective dispersion of the inorganic nanolayers of the MMT clay in the organic PAA matrix via in situ ultraviolet‐radiation polymerization. The acrylamide monomers functioned as both the intercalating agent and the reacting monomers. As a representative procedure for the preparation of the nanocomposites, organic acrylamide monomers were first intercalated into the interlayer regions of acrylamide‐treated organophilic clay hosts, and this was followed by one‐step ultraviolet‐radiation free‐radical polymerization with benzil as a photoinitiator. The as‐prepared polyacrylamide–clay nanocomposite (PCN) materials were subsequently characterized by Fourier transform infrared spectroscopy, wide‐angle powder X‐ray diffraction, and transmission electron microscopy. The effects of the material composition on the thermal stability, optical clarity, and gas‐barrier properties of pristine PAA and PCN materials, in the forms of fine powders and membranes, were also studied by differential scanning calorimetry, thermogravimetric analysis, ultraviolet–visible transmission spectroscopy, and gas permeability analysis. The molecular weights of PAA extracted from PCN materials and pristine PAA were determined by gel permeation chromatography with tetrahydrofuran as an eluant. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3489–3496, 2004     

Enhancement of corrosion protection effect of poly(styrene‐co‐acrylonitrile) by the incorporation of nanolayers of montmorillonite clay into copolymer matrix

A series of polymer–clay nanocomposite (PCN) materials that consisted of poly(styrene‐co‐acrylonitrile) (PSAN) and layered montmorillonite (MMT) clay were successfully prepared by effectively dispersing the inorganic nanolayers of MMT clay into the organic PSAN matrix by a conventional in situ thermal polymerization. First of all, organic styrene and AN monomers at a specific feeding ratio were simultaneously intercalated into the interlayer regions of organophilic clay hosts and followed by a typical free‐radical polymerization with benzyl peroxide as initiator. The as‐synthesized PCN materials were subsequently characterized by FTIR spectroscopy, wide‐angle powder X‐ray diffraction, and transmission electron microscopy. The as‐prepared PCN materials, in the form of coatings, incorporated with low clay loading (e.g., 1 wt %) on cold‐rolled steel, were found to be much superior in corrosion protection over those of bulk PSAN based on a series of standard electrochemical measurements of corrosion potential, polarization resistance, and corrosion current in 5 wt % aqueous NaCl electrolyte. Molecular weights of PSAN extracted from PCN materials and bulk PSAN were determined by gel permeation chromatography with THF as eluant. Effects of the material composition on the molecular barrier and thermal stability of PSAN along with PCN materials, in the form of both membrane and fine powder, were also studied by molecular permeability analysis, differential scanning calorimetry, and thermogravimetric analysis, respectively. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2269–2277, 2004     

Effective enhancement of anticorrosive properties of polystyrene by polystyrene–clay nanocomposite materials

A series of polymer–clay nanocomposite (PCN) materials consisting of polystyrene (PS) and layered montmorillonite (MMT) clay was prepared by effectively dispersing the inorganic nanolayers of MMT clay in the organic PS matrix via in situ thermal polymerization. Organic styrene monomers were first intercalated into the interlayer regions of organophilic clay hosts, followed by a typical free radical polymerization with BPO as the initiator. The as‐synthesized PCN materials were characterized by infrared spectroscopy (IR), wide‐angle powder X‐ray diffraction (XRD) and transmission electron microscopy (TEM). PCN coatings with low clay loading (1 wt %) on cold‐rolled steel (CRS) were found to be superior in anticorrosion to those of bulk PS, based on a series of electrochemical measurements of corrosion potential, polarization resistance and corrosion current in a 5 wt % aqueous NaCl electrolyte. The molecular weights of PS extracted from PCN materials and bulk PS were determined by gel permeation chromatography (GPC) with tetrahydrofuran (THF) as the eluent. The effects of material composition on molecular barrier and thermal stability of PS and PCN materials, in the form of both free‐standing films and fine powders, were also studied by molecular permeability analysis, differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA), respectively. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1970–1976, 2004     

Comparative studies of the properties of poly(methyl methacrylate)–clay nanocomposite materials prepared by in situ emulsion polymerization and solution dispersion

A series of polymer–clay nanocomposite (PCN) materials consisting of organic poly(methyl methacrylate) (PMMA) and inorganic montmorillonite (MMT) clay platelets were prepared successfully by the effective dispersion of nanolayers of the MMT clay in the PMMA framework through both in situ emulsion polymerization and solution dispersion. The as‐prepared PCN materials obtained with both approaches were subsequently characterized with wide‐angle powder X‐ray diffraction and transmission electron microscopy. For a comparison of the anticorrosion performance, a PCN material (e.g., 3 wt % clay loading) prepared by in situ emulsion polymerization, showing better dispersion of the clay platelets in the polymer matrix, exhibited better corrosion protection in the form of a coating on a cold‐rolled steel coupon than that prepared by solution dispersion, which showed a poor dispersion of the clay nanolayers according to a series of electrochemical corrosion measurements. Comparative studies of the optical clarity, molecular barrier properties, and thermal stability of samples prepared in both ways, as membranes and fine powders, were also performed with ultraviolet–visible transmission spectroscopy, molecular permeability analysis, thermogravimetric analysis, and differential scanning calorimetry. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1936–1946, 2004     

Enhanced corrosion protection coatings prepared from soluble electronically conductive polypyrrole‐clay nanocomposite materials

A series of electronically conductive nanocomposite materials that consisted of soluble polypyrrole (PPY) and layered montmorillonite (MMT) clay platelets were prepared by effectively dispersing the inorganic nanolayers of MMT clay in organic PPY matrix via an in situ oxidative polymerization with dodecylbenzene sulfonic acid (DBSA) as dopant. Organic pyrrole monomers were first intercalated into the interlayer regions of organophilic clay hosts and followed by a one‐step oxidative polymerization. The as‐synthesized electronically conductive polypyrrole–clay nanocomposite (PCN) materials were then characterized by Fourier transformation infrared (FTIR) spectroscopy, wide‐angle powder X‐ray diffraction (XRD), and transmission electron microscopy (TEM). PCNs in the form of coatings with low clay loading (e.g., 1.0 wt %) on cold‐rolled steel (CRS) were found to exhibit much better in corrosion protection over those of pristine PPY based on a series of electrochemical measurements including corrosion potential, polarization resistance, and corrosion current in 5 wt % aqueous NaCl electrolyte. Effects of the material composition on the thermal stability, optical properties, and electrical conductivity of pristine PPY along with PCN materials, in the form of fine powder, powder‐pressed pellet, and solution, were also studied by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), UV‐visible absorption spectra, and four‐point probe technique, respectively. The viscosity of PPY existed in PCN materials and pristine PPY were determined by viscometric analysis with m‐cresol as solvent. The heterogeneous nucleating effect of MMT clay platelets in PPY matrix was studied by wide‐angle powder XRD. The corresponding morphological images of the nucleating behavior of clay platelets in PPY matrix were investigated by scanning electron microscopy (SEM). © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 3264–3272, 2003     

Synthesis and evaluation of swelling kinetics of electric field responsive poly(vinyl alcohol)‐g‐polyacrylic acid/OMNT nanocomposite hydrogels

Novel electro‐responsive nanocomposite hydrogels were prepared by the radical graft polymerization reaction of partially neutralized acrylic acid on poly(vinyl alcohol) and organically modified MMT nanoclay (OMMT) using glutaraldehyde as a crosslinker and potassium initiator. The structures of the hydrogels were confirmed by using Fourier transform infrared, X‐ray diffraction, and scanning electron microscopy study. The nanocomposite hydrogels were characterized by evaluating such molecular weight between crosslinks, (Mc) crosslinking density (ρ), and mesh size (ξ). The effects of various parameters on the swelling behavior of the hydrogels were studied. The thermogravimetric analysis indicated that introduction of clay resulted in an increase in thermal stability. Finally, the electric stimuli responsive measurement indicates the bending of hydrogel toward the cathode in an aqueous solution of NaCl. POLYM. COMPOS., 36:34–41, 2015. © 2014 Society of Plastics Engineers     

Structural characterization of hydrophilic polymer blends/montmorillonite clay nanocomposites

The nanocomposite films comprising polymer blends of poly(vinyl alcohol) (PVA), poly(vinyl pyrrolidone) (PVP), poly(ethylene oxide) (PEO), and poly(ethylene glycol) (PEG) with montmorillonite (MMT) clay as nanofiller were prepared by aqueous solution casting method. The X‐ray diffraction studies of the PVA–x wt % MMT, (PVA–PVP)–x wt % MMT, (PVA–PEO)–x wt % MMT and (PVA–PEG)–x wt % MMT nanocomposites containing MMT concentrations x = 1, 2, 3, 5 and 10 wt % of the polymer weight were carried out in the angular range (2θ) of 3.8–30°. The values of MMT basal spacing d₀₀₁, expansion of clay gallery width W_cg, d‐spacing of polymer spherulite, crystallite size L and diffraction peak intensity I were determined for these nanocomposites. The values of structural parameters reveal that the linear chain PEO and PEG in the PVA blend based nanocomposites promote the amount of MMT intercalated structures, and these structures are found relatively higher for the (PVA–PEO)–x wt % MMT nanocomposites. It is observed that the presence of bulky ester‐side group in PVP backbone restricts its intercalation, whereas the adsorption behavior of PVP on the MMT nanosheets mainly results the MMT exfoliated structures in the (PVA–PVP)–x wt % MMT nanocomposites. The crystallinities of the PEO and PEG were found low due to their blending with PVA, which further decreased anomalously with the increase of MMT concentration in the nanocomposites. The decrease of polymer crystalline phase of these materials confirmed their suitability in preparation of novel solid polymer nanocomposite electrolytes. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40617.     

Poly(methyl methacrylate)/clay nanocomposites by photoinitiated free radical polymerization using intercalated monomer

A series of poly(methyl methacrylate)/montmorillonite (PMMA/MMT) nanocomposite were prepared by successfully dispersing the inorganic nanolayers of MMT clay in an organic PMMA matrix via in situ photoinitiated free radical polymerization. Methyl methacrylate monomer was first intercalated into the interlayer regions of organophilic clay hosts by “click” chemistry followed by a typical photoinitiated free radical polymerization. The intercalated monomer was characterized by FT-IR spectroscopy, elemental analysis and thermogravimetric analysis methods. The intercalation ability of the modified monomer and exfoliated nanocomposite structure were confirmed by X-ray diffraction spectroscopy (XRD), transmission electron microscopy (TEM) and atomic force microscopy (AFM). Thermal stability of PMMA/MMT nanocomposites was also studied by both differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA).     

Nanofibrillated cellulose,poly(vinyl alcohol), montmorillonite clay hybrid nanocomposites with superior barrier and thermomechanical properties

Nanocomposites of poly(vinyl alcohol) (PVA), nanofibrillated cellulose (NFC), and montmorillonite (MMT) clay were prepared via solvent casting. In addition to investigating the effect of clay loading, PVA matrices crosslinked with poly(acrylic acid) (PAA) were prepared and compared with linear (noncrosslinked) PVA nanocomposites. ¹³C NMR and infrared spectroscopy confirmed the presence of crosslinks. Scanning electron microscopy revealed effective NFC and MMT clay dispersion throughout the nanocomposites, while X‐ray diffraction highlighted the effectiveness of PAA to encourage clay dispersion. MMT clay provided a barrier against the diffusion of water and oxygen (molecules) through the nanocomposite films. Permeability and adsorption were further reduced by crosslinking, while oxygen barrier properties were remarkably enhanced at elevated relative humidities. Thermal stability of the PVA segments was strengthened by the presence of MMT clay and crosslinks. MMT clay–reinforced PVA and NFC within the films, increasing the Young's modulus, tensile strength, and glass transition temperature. Crosslinking further enhanced the thermomechanical properties by imparting physical restraints on polymer chain segments, providing elasticity, and ductility. The hybrid films were successfully reinforced at elevated humidities, with nanocomposites displaying enhanced storage moduli and near‐complete recovery. POLYM. COMPOS., 35:1117–1131, 2014. © 2013 Society of Plastics Engineers     

Preparation and properties of (BATB–ODPA) polyimide–clay nanocomposite materials

A series of polymer–clay nanocomposite (PCN) materials consisting of 1,4‐bis(4‐aminophenoxy)‐2‐tert‐butylbenzene–4,4′‐oxydiphthalic anhydride (BATB–ODPA) polyimide (PI) and layered montmorillonite (MMT) clay were successfully prepared by an in situ polymerization reaction through thermal imidization up to 300°C. The synthesized PCN materials were subsequently characterized by Fourier‐Transform infrared (FTIR) spectroscopy, wide‐angle powder X‐ray diffraction (XRD) and transmission electron microscopy (TEM). The effects of material composition on thermal stability, mechanical strength, molecular permeability and optical clarity of bulk PI and PCN materials in the form of membranes were studied by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), molecular permeability analysis (GPA) and ultraviolet‐visible (UV/VIS) transmission spectra, respectively. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1072–1079, 2004     

Application of the taguchi approach to investigate the effects of clay content and saponification parameters on the tensile properties of poly(vinyl alcohol)/clay nanocomposites

Poly(vinyl alcohol) (PVA)/montmorillonite nanocomposites were prepared via solution polymerization. The nanocomposites were formed either by first hydrolyzing poly(vinyl acetate) (PVAc) to PVA and then preparing the PVA/clay, or by initially preparing PVAc/clay and then hydrolyzing the matrix to PVA. The morphology of the nanocomposites was examined by X‐ray diffraction and transmission electron microscopy, which suggested the proper dispersion of silicate layers within the PVA matrix. The influences of some variables including method of preparation, clay content, and time and temperature of saponification on the tensile properties (elastic modulus, stress and elongation at break) of the nanocomposite samples were investigated by using the Taguchi experimental design approach. The results indicated that the tensile properties of the nanocomposites improved as clay content, and the temperature and time of saponification increased. Effect of each factor on the ultimate properties of as prepared nanocomposites are discussed in detail. The analysis of variance (ANOVA) showed that the method of preparation did not influence the ultimate tensile properties of the nanocomposite samples. Thermal degradation of the nanocomposites was studied by thermogravimetric analysis, which showed that their thermal stability was higher than that of virgin polymer. J. VINYL ADDIT. TECHNOL., 19:276–284, 2013. © 2013 Society of Plastics Engineers     

Electrospinning fabrication and characterization of poly(vinyl alcohol)/montmorillonite nanofiber mats

Poly(vinyl alcohol) (PVA)/montmorillonite clay (MMT) nanofiber mats have been fabricated by the electrospinning technique. The PVA/MMT nanofiber mats were characterized by X‐ray diffraction (XRD), thermogravimetric analysis (TGA), scanning electron microscopy (SEM), Fourier transform infrared (FTIR), and mechanical measurements. The study showed that the introduction of MMT results in improvement in tensile strength, and thermal stability of the PVA matrix. XRD patterns and SEM micrographs suggest the coexistence of exfoliated MMT layers over the studied MMT contents. FTIR revealed that there might be possible interaction occurred between the MMT clay and PVA matrix. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Nano boron nitride laminated poly(ethyl methacrylate)/poly(vinyl alcohol) composite films imprinted with silver nanoparticles as gas barrier and bacteria resistant packaging materials

Herein, nano boron nitride (BN) laminated poly(ethyl methacrylate) (PEMA)/poly(vinyl alcohol) (PVA) nanocomposite films are fabricated by using a simple in situ polymerization technique with incorporation of silver nanoparticles (Ag NPs). Structural investigations of PEMA/PVA/Ag@BN nanocomposite thin films are carried out by Fourier-transform infrared spectroscopy, dynamic light scattering, X-ray diffraction analysis, ¹H nuclear magnetic resonance, ¹³C nuclear magnetic resonance, and mass spectrometry. The change in morphology of PEMA/PVA matrix due to the reinforcement of BN platelets are identified by electron microscopic studies. The unique tortuous paths are achieved by the dispersion of BN platelets by which gas penetration is restricted with enhancing the barrier properties of the material by 6.5 folds at 5 wt% BN content as compared with neat PEMA/PVA. Acid and alkali resistant along with biodegradability behavior of as-synthesized nanocomposites are studied. From limiting oxygen index (LOI) results, it is found that the prepared materials are fire retardant in nature owing to effective reinforcement of BN layers. Antibacterial activities of PEMA/PVA/Ag@BN nanocomposite are studied by Xanthomonas citri or axonopodis pv. Citri, Escherichia coli, and Xanthomonas oryzae pv. Oryzae because of Ag NPs reinforcement. The substantial improvements in gas barrier, fire retardant, and antibacterial properties enable the materials for packaging application.     

Comparative studies on the corrosion protection effect of DBSA-doped polyaniline prepared from in situ emulsion polymerization in the presence of hydrophilic Na-MMT and organophilic organo-MMT clay platelets

A series of polyaniline (PANI)/Na⁺-montmorillonite (MMT) clay and PANI/organo-MMT nanocomposite materials have been successfully prepared by in situ emulsion polymerization in the presence of inorganic nanolayers of hydrophilic Na⁺-MMT clay or organophilic organo-MMT clay with DBSA and KPS as surfactant and initiator, respectively. The as-synthesized Na⁺-PCN and organo-PCN materials were characterized and compared by Fourier transformation infrared (FTIR) spectroscopy, wide-angle powder X-ray diffraction (XRD) and transmission electron microscopy (TEM).Na⁺-PCN materials in the form of coatings with low loading of Na⁺-MMT clay (e.g., 3 wt.%, CLAN3) on cold-rolled steel (CRS) were found much superior in corrosion protection over those of organo-PCN materials with same clay loading based on a series of electrochemical measurements of corrosion potential, polarization resistance, corrosion current and impedance spectroscopy in 5 wt.% aqueous NaCl electrolyte. The molecular weights of PANI extracted from PCN materials and neat PANI were determined by gel permeation chromatography (GPC) with NMP as eluant. Effects of material composition on the gas permeability, optical properties and electrical conductivity of neat PANI and a series of PCN materials, in the form of free-standing film, solution and powder-pressed pellet, were also studied by gas permeability analyzer (GPA), ultraviolet-vis spectra and four-point probe technique, respectively.     

Structure‐property and swelling behavior of electron beam irradiated poly(vinyl alcohol)/acrylamide/sodium montmorillonite clay composites

Composites based on poly(vinyl alcohol) (PVA), acrylamide monomer (AM) and sodium montmorillonite clay (MMT) were prepared, in the form of thin films, by solution casting. The PVA/AM/MMT composites films were then exposed to electron beam irradiation to form crosslinked network structure. The structure‐property behavior of PVA/AM/MMT hybrids was demonstrated by x‐ray diffraction (XRD), scanning electron microscopy, gel content, color intensity, thermogravimetric analysis (TGA) and swelling behavior in aqueous solutions. The results indicated that the introduction of MMT clay ratio up to 5% decreased the gel content of PVA/AM hydrogels. The color measurements indicated that the introduction of MMT clay ratio up to 5% was shown to affect the color intensity of composite films. It was found that both PVA/AM hydrogels and PVA/AM/MMT composites reached the equilibrium swelling state in water after four hours; however PVA/AM/MMT composites displayed higher swelling than PVA/AM hydrogels. However, the swelling of PVA/AM hydrogels or their composites at the equilibrium state increased with increasing temperature up to 60°C. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011