Soy-based UV-curable thiol–ene coatings

Novel soy-based thiols and enes were synthesized and characterized. Then, soy-based thiol–ene UV-curable coatings were formulated and their coating physiochemical properties were investigated in detail. The use of biorenewable resources, combined with environmentally friendly UV-curable technology, provides a “green + green” solution to the stricter regulations in the coatings industry. Novel soy-based thiols and enes were synthesized through the Lewis acid-catalyzed ring opening reaction of epoxidized soybean oil with multifunctional thiols or hydroxyl functional allyl compounds. FTIR and NMR confirmed the formation of the target compounds. The soy-based thiols and enes were formulated with petrochemical-based enes and thiols, respectively, to make thiol–ene UV-curable coatings. Typical coating film properties, thermal properties, and photopolymerization kinetics of these coatings were studied. Soy-based thiol–ene coatings having lower functionality thiols and enes have poor UV curability and coating properties, which was attributed to the lower crosslink density. Soy-based thiols and enes with higher functionality can be UV-cured in combination with petrochemical-based enes or thiols even without the presence of free radical photoinitiators. Better coating film properties were obtained from these higher functionality thiol–ene systems that were toughened by commercial hyperbranched acrylates.     

Synthesis, characterization and photopolymerization of vinyl ether and acrylate functionalized hybrid oligo-caprolactone

Linear vinyl ether-(oligo-caprolactone)-acrylate (VPCLA), combining fast free radical and complete cationic photopolymerizable groups, was synthesized, functionalized, and photopolymerized to produce polycaprolactone (PCL) network. Fourier Transform Infrared (FTIR) spectra confirmed that the C = C peaks from both vinyl ether and acrylate end groups were consumed after photopolymerization. Kinetics parameters obtained from differential scanning photo-calorimetry (DPC) analysis showed that photopolymerization of VPCLA at early stage was accelerated as the time needed to reach peak maximum was shortened, and the induction time was significantly shortened compared to monofunctional vinyl ether-(oligo-caprolactone) (VPCL). The activation energy (E_a) was calculated to be 14 kJ/mol, assuming second-order autocatalytic model was followed. Rate of polymerization of the hybrid oligomers was doubled in dual photoinitiators system, which contained both cationic and radical photoinitiators. Furthermore, the conversion was greatly improved at the presence of divinyl ether/hydroxybutyl vinyl ether in 1:1 ratio.     

Photoinitiating behavior of bifunctional photoinitiator containing α‐hydroxyalkylphenone group on free‐radical polymerization

Photoinitiating behaviors of bis[4‐(2‐hydroxy‐isopropionyl)]ether photoinitiator on free‐radical polymerization have been investigated. The kinetics of photopolymerization initiated by the photoinitiator was studied by means of differential photocalorimetry. The bifunctional photoinitiator showed comparative performance with those commercial photoinitiators with monofunctional chromophoric group. The effect of UV intensity on the polymerization rate was investigated, and the value of exponential factor was found to be 0.5 at the beginning of polymerization, suggesting that the photopolymerization initiated by bis[4‐(2‐hydroxy‐isopropionyl)]ether followed biradical termination mechanism. Photosensitizer triethylamine improves the initiating efficiency while oxygen is shown to restrict polymerization in this system. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 5297–5302, 2006     

采用唯象理论研究光聚合动力学

文章探讨紫外光固化的自加速现象,并用唯象理论从数学上作出阐述、考察了单体种类,光引发剂种类对动力学参数的影响,并对不同条件下该模型的参数进行了计算。结果表明,该数学模型能很好地量化在不同条件下光聚合反应的变化。     

Efficient visible photoinitiator with high‐spectrum stability in an acid medium for free‐radical and free‐radical‐promoted cationic photopolymerization based on erythrosine B derivatives

Three dye‐linked photoinitiators with excellent spectral stability in an acid medium were synthesized by the covalent bonding of a coinitiator (tertiary amine) and a benzoyl group or two coinitiators to the phenolic and carboxyl group position of erythrosine B. The combination of the iodonium salt and free tertiary amino used to initiate the free‐radical/cationic visible photopolymerization was investigated to acquire the relationship between the structure and performance. The photoinitiating ability of the derivative with the phenolic position bearing a coinitiator was poorer than of the derivative with the carboxyl group bearing one because of the strong back electron transfer of the former. For the derivative with a linked coinitiator on the carboxyl position, the proximity effect between the sensitizer and the coinitiator moiety resulted in an excellent photoinitiating ability for radical/cationic polymerization; this suggested its potential for application. Although radical/cationic photopolymerization could be initiated by the derivative/coinitiator/iodonium salt, the different component ratios between them had different effects on these two polymerizations; this provided useful information for the design of effective photoinitiators for different polymerizations. On the basis of the fluorescence quenching and photopolymerization results, a corresponding synergistic mechanism was proposed. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43035.     

Kinetic investigations on the UV‐induced photopolymerization of nanocomposites by FTIR spectroscopy

The kinetics of the photopolymerization for nanocomposites containing nanosilica with 2,2‐dimethoxy‐1,2‐diphenylethan‐1‐one or benzophenone/n‐methyl diethanolamine (BP/MDEA)as photoinitiators were studied by FTIR spectroscopy. It was found that nanocomposites containing nanosilica had higher conversion in comparison with pristine EA. The presence of MPS and ethanol accelerated the photopolymerization of nanocomposites, while the presence of water decelerated it. The photopolymerization of nanocomposites was more sensitive to oxygen than that of pristine EA. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99:1429–1436, 2006     

Acrylated vegetable oils as photocrosslinkable materials

Acrylated soybean oil was irradiated in the near UV in the presence of free radical photoinitiators. Given the high substitution density of acrylic moieties, these oils responded very rapidly to the photopolymerization giving high yields of crosslinked materials within a few seconds. The activity of three photoinitiators was compared and the ensuing networks were characterized in terms of crosslink density through swelling measurements. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99: 3218–3221, 2006     

新型氧酰基肟酯类光引发剂的制备与性能

制备了3种新型氧酰基肟酯类光引发剂。并用TLC、DSC和UV等手段对其溶解稳定性、热稳定性及紫外吸收特性进行了表征,发现其溶解稳定性良好,可溶于常见的有机溶剂,有着非常好的热稳定性,并且在g线(436nm)、i线(365nm)和深紫外处(DUV,248nm)都有很好的紫外吸收;还利用实时红外(RT-IR)红外实验及感光性能测试实验对此类光引发剂的光固化性能进行了测试。结果表明,与常见的自由基引发剂ITX、TPO、261等相比,其更适合用于405nm紫激光自由基光聚合成像体系及其他化学增幅光致抗蚀试剂体系中。     

The kinetics of photoinitiated polymerization of 1-vinyl-2-methylimidazole

The kinetics of isothermal, photoinitiated, solution polymerization of 1-vinyl-2-methylimidazole (MVI) was studied using the standard dilatometric technique. The photoinitiators used were aromatic carbonyl compounds. Most of the experiments were carried out using methanol as solvent, but other solvents were also used. The reaction follows the classical kinetic scheme for free radical polymerization. The activation energy for the polymerization is 3.9 kcal/mol. The polymerization is greatly accelerated by the presence of water in reaction medium. Among the three photoinitiators tried, 2,2′-diethoxyacetophenone (DEAP) has the highest quantum efficiency for the polymerization of MVI.     

Synthesis and characterization of hyperbranched photosensitive polysiloxane urethane acrylate

A novel hyperbranched photosensitive polysiloxane urethane acrylate (HBPSUA) based on hyperbranched polyesters (HBP-OH) has been synthesized. HBP-OH was synthesized from N,N-diethylol-3-amine methylpropionate as AB₂ monomer and trimethylolpropane (TMP) as a core molecule. The structure of the oligomer was characterized by FTIR, GPC and ¹H NMR. The molecular weight of the oligomer is about 10,000 and the viscosity is 4446 cps at room temperature. The HBPSUA possesses good compatibility with most of acrylate monomers. The effect of photoinitiators, monomers and light intensity on the photopolymerization kinetics of the oligomer HBPSUA was investigated by real-time infrared spectroscopy (RT-IR). The results show that HBPSUA can well photopolymerize under UV-irradiation in the presence of photoinitiators. Irgacure 1700 showed the highest initiating efficiency among those tested photoinitiators. The optimal concentration of photoinitiator (Darocur 1173) is determined as 0.05 wt.%. The system of HBPSUA/TPGDA has the high conversion of double bond and polymerization rate, and they are 92.38% and 22.25 s⁻¹, respectively. Compared with linear systems (PSUA), HBPSUA has the higher photopolymerization rate and lower viscosity. The cured film of HBPSUA possesses good flexibility.     

Kinetic study on the UV‐induced photopolymerization of epoxy acrylate/TiO2 nanocomposites by FTIR spectroscopy

The kinetics of the photopolymerization of epoxy acrylate/TiO₂ nanocomposites, with 2′2‐dimethoxy‐1,2‐diphenylethan‐1‐one (Irgacure 651) or benzophenone/N‐methyl diethanolamine as photoinitiators, were studied by FTIR spectroscopy. It was found that nanocomposites had a decreasing photopolymerization rates in comparison with pure epoxy acrylate. The photopolymerization rate of the nanocomposite could also be influenced by initiator types, oxygen, film thickness, irradiation intensity, dispersing media of TiO₂ slurry, and so forth. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99: 3281–3287, 2006     

Synthesis and photoinitiating behavior of benzophenone-based polymeric photoinitiators used for UV curing coatings

Three benzophenone-based type II polymeric photoinitiators, poly(2-(4-benzophenone methylene ether)-1,3-dihydroxypropane maleate)) (PBM), poly(2-(4-benzophenone methylene ether)-1,3-dihydroxypropane succinate)) (PBS), and poly(2-(4-benzophenone methylene ether)-1,3-dihydroxypropane-co-2-(phenyl-methylene-ether)-1,3-dihydroxypropane maleate)) (PBPM) used for free radical UV curing systems, were prepared through the step-growth polymerization of 4-(2,3-epoxypropyloxy) benzophenone (EBP) with maleic anhydride and succinic anhydride, as well co-polymerization with phenyl glycidyl ether and maleic anhydride, respectively. The molecular structures were characterized with ¹H NMR and FT-IR spectroscopy, and GPC analysis. For equimolar EBP and MA reaction system, the M_n led to the maximum of 6868 g/mol with the PDI of 1.22. The UV spectroscopy analysis showed that the synthesized polymeric photoinitiators possess higher UV absorption intensity in the wavelength range of 300–400 nm compared with benzophenone (BP). The photoinitiating activity was examined based on the photopolymerization of tripropyleneglycol diacrylate (TPGDA) in the presence of triethylamine as a coinitiator by using Photo-DSC method. It was found that PBM and PBS showed higher photoinitiating efficiency than BP in the photopolymerization of TPGDA. Moreover, the side BP moiety incorporated into the polymeric chain possessed higher initiating activity than end-capped BP moiety. Moreover, PBM with higher molecular weight was more efficient to photoinitiate TPGDA UV-cured. The side chromophore group distribution in the molecular chain also affected the photoinitiating activity. The highest photopolymerization rate at the peak maximum was obtained by the photoinitiation with PBM prepared with the molar feed ratio of 1.0 of EBP to MA.     

Photopolymerization synthesis of poly(N-isopropylacrylamide) hydrogels

Poly(N-isopropylacrylamide) (NIPAAm) gels were formed by photopolymerization of NIPAAm in the absence of a crosslinker using a water solvent at 25°C. Factors affecting formation were the wavelength region of irradiated light, the type of photoinitiators, and the concentrations of the photoinitiator and monomer. A high-pressure mercury lamp (400 W) was used as a light source. An NIPAAm concentration of 10 wt % and irradiation time of 15 h was used for the photopolymerization. The gel (68% yield) was formed when the quartz glass system was used, but no gelation was observed for the Pyrex glass system that transmits light with π > 290 nm. The gel (100% yield) was easily formed, even in the latter system, when 30 mmol/L of hydrogen peroxide and potassium persulfate were used as the photoinitiator. Water soluble photoinitiators such as ferric chloride and sodium anthraquinone-2,7-disulfonate were not effective for the gel formation. Yield of the gel increased with increasing the potassium persulfate concentration (1–30 mmol/L), but it decreased when a high concentration of hydrogen peroxide (60 mmol/L) was used. The gel yield increased with the NIPAAm concentration (5–20 wt %). The degree of swelling of the resultant poly(NIPAAm) gels, which was measured by immersing the gels in water at various temperatures (0–50°C) for 24 h, steeply decreased at about 30°C with increasing temperature, exhibiting a temperature-responsive character. The gels swelled and shrank in water below and above the temperature, respectively. The extent of the character depended on the concentrations of hydrogen peroxide and monomer. The formation mechanism of the gel in the photopolymerization of NIPAAm using hydrogen peroxide photoinitiator was discussed. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 65:1313–1318, 1997     

Visible light sensitive photoinitiating systems: Recent progress in cationic and radical photopolymerization reactions under soft conditions

Although there have been many reports on photoinitiating systems adapted to visible lights for radical photopolymerization, the challenge for the design and development of photoinitiating systems for cationic photopolymerization or concomitant radical/cationic photopolymerization (for interpenetrating polymer network IPN synthesis) with visible lights still remains open. Particularly, the recent development of cheap and easily accessible LEDs operating upon soft visible light irradiations has opened new fields for polymer synthesis. Since 2011, many novel photoinitiating systems based on organic and organometallic compounds with excellent visible light absorption have emerged and exhibited outstanding photoinitiating abilities especially for cationic photopolymerization. In this review, recent progress (mainly from 2011 to early 2014) in applications of photoinitiators and sensitive photoinitiating systems under visible lights are reported. In addition, their relative efficiencies in the photopolymerization of different monomers are exemplified and discussed.     

Photopolymerization kinetics of bis-aromatic based urethane acrylate macromonomers in the presence of reactive diluent

The present work deals with the photopolymerization of bis-aromatic based urethane acrylate macromonomers in the presence of excess end capping agent as reactive diluent and estimation of their kinetic parameters. Formulations were made by independently homogenizing the macromonomers with photoinitiators of three different classes. Three different compositions of photoinitiators were used to study the effect of concentration of photoinitiator on cure kinetics. These compositions obtained were tested for photo curing performance using photo DSC under polychromatic radiation. The heat flows against time were recorded for all formulations under isothermal condition and the rates of polymerization, peak maximum times as well as the percentage conversions were estimated. It was observed that due to a longer timescale for reaction diffusion, formulations with macromonomer containing propoxylated backbone showed higher conversions than the corresponding ethoxylated analogue. The photopolymerization and kinetic estimations of the formulations including evaluation of kinetic model are discussed.     

Photoinitiated cationic polymerization of urethane vinyl ether crystalline monomers

Photoinitiated cationic polymerization of crystalline monomers based on urethane vinyl ether has been investigated by means of differential photocalorimetry (DPC). The crystalline monomers in the melt state polymerized rapidly by exposure to UV light in the presence of a cationic photoinitiator such as an iodonium salt, sulfonium salt or iron arene salt. The kinetics of the cationic photopolymerization process were studied by following k_p[M⁺] as a function of conversion. High conversions, of around 90 %, were obtained for most of the systems investigated. The efficiency of the cationic photoinitiators in initiating the polymerization of the vinyl ether monomers was in the order: iodonium salt > iron arene salt > sulfonium salt. Monomers modified with different saturated alcohols had different activities in photopolymerization, although they all carry the same functional group, i.e. vinyl ether. Copyright © 2005 Society of Chemical Industry     

Rate enhancement of amines in the photopolymerization of methyl methacrylate under oxygen

The photopolymerization of methyl methacrylate was accelerated by amines such as N,N-dimethylbenzylamine, triethylamine, and diethylamine under nitrogen, in which additional initiating radicals were generated by the reaction of the amines with excited MMA. Enhanced rates were observed under oxygen for this photopolymerization in the presence of amines. Because UV spectra of the amines under oxygen indicated that the amines form charge-transfer complexes with oxygen, the rate enhancement was ascribed to photodecomposition of complexes that yield radical species. Molecular weights of polymers obtained in the photopolymerization in the presence of amines decreased under oxygen, supporting the assumed mechanism. © 1998 Society of Chemical Industry     

水溶性光引发剂及研究进展

水溶性光引发剂既具有良好的引发光聚合反应的能力,又有优良的水溶性,属自由基型引发剂,其按结构可分为芳酮类、稠环芳烃类、聚硅烷类、酰基膦酸盐类、偶氮类及金属有机配合物类,其中芳酮类中的硫杂蒽酮类光引发剂是近年来光引发剂研究的热点.介绍了水溶性光引发剂(WSP)的研究背景、现状及进展,分别途述了这些典型的光引发剂的结构特性、光化学行为等,并对其前景进行了展望.     

Initiator‐free photopolymerization of common acrylate monomers with 254 nm light

Using an available light source at a wavelength of 254 nm, common acrylate monomers were polymerized without any photoinitiators, which was confirmed using Fourier transform IR (FTIR) spectroscopy, ¹H NMR, gel permeation chromatography and fast atom bombardment mass spectrometric measurements. It was found that phenyl acrylate shows higher conversion than n‐ and t‐butyl acrylates. A trifunctional acrylate was also used for UV curing. The cured films were fabricated successfully on different kinds of substrates by using a batch‐ or conveyor‐type irradiation apparatus. It is indicated from FTIR spectral measurements that ca 40%–50% of acryloyl groups are consumed by the photopolymerization. Oxygen concentration in the sample chamber influences the photopolymerization, indicating that the polymerization proceeds via a radical process. © 2018 Society of Chemical Industry     

Kinetic studies of a UV-curable powder coating using photo-DSC, real-time FTIR and rheology

The curing kinetics of UV-curable powder coatings based on commercial unsaturated polyesters were monitored using photo-DSC, Real-Time FTIR-ATR and a modified rheometer equipped with a UV source. The effect of physical and chemical factors on curing such as type of photoinitiator, photoinitiator concentration, temperature and atmosphere of curing were evaluated. Coatings containing amounts of photoinitiator from 0.5 to 10 wt% were cured at different temperatures in less than 10 s reaching conversions approximately of 60%. The increase of the temperature of curing reduces the final conversion and also the rate of polymerization due to the chain transfer process and depolymerization that dominates the photopolymerization at high temperatures. The reactivity of the photoinitiators was similar for all the studied photoinitiators apart from benzophenone that was found to be the slowest initiator.