Deformation mechanisms of polypropylene/polystyrene multilayered films

Multilayered composites of polypropylene (PP) and polystyrene (PS) fabricated by a layer‐multiplying coextrusion technique are described. The aim of this investigation was to find a correlation between the morphology and the mechanical and micromechanical deformation behavior. The multilayered films had primarily continuous layers, exhibiting only few defects in layer construction and turning into an irregularly layered system when the calculated layer thickness was only 5 nm. The morphology and layer thickness of both the PP and PS layers affected the mechanical and the micromechanical behavior, which was brittle for the films having PS layers thicker than 75 nm and ductile when the PS layers were 50 nm and thinner. Transmission electron microscopy showed crazes in the thicker PS layers and homogeneous deformation in the thinner ones. The molecular orientation during deformation of the ductile films was calculated from rheo‐optical measurements with Fourier transform infrared spectroscopy. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Structural relaxation of polystyrene in nanolayer confinement

The physical aging of polystyrene (PS) confined in a multilayered film arrangement was explored using differential scanning calorimetry (DSC). The multilayered films were produced via multilayer coextrusion and consisted of alternating layers of PS and polycarbonate (PC), with PS layer thicknesses ranging from 50 nm to 500 nm. A 125 μm bulk control film of pure PS was also extruded and studied for comparison. The glass transition temperatures (T_g) of the PS in multilayered films did not appear to be systematically dependent on layer thickness, and T_g values in all PS/PC films were similar to the bulk value of 104 °C. Two approaches were used to investigate the structural relaxation of PS in the layered films. In the first method, PS layers were aged isothermally at 80 °C after annealing above the T_g of PS (135 °C for 15 min) to reset the thermal history and provide a well-defined starting point for aging experiments. Recovered enthalpy data for aged films (calculated from DSC thermograms) showed that the aging rate in the PS layers decreased with decreasing layer thickness. Calculated aging rates were also compared with the fraction of interphase material (which increases significantly with decreasing layer thickness), and the decrease in aging rate for films with thinner layers was found to correlate with an increase in interphase fraction. The elevated T_g of the interphase material (compared to pure PS) was suggested as a possible reason for reduced aging rates in the thin PS layers. In the second method, PS layers were cooled from above their T_g at different rates under confinement by PC layers. After this cooling step was performed, subsequent heating thermograms revealed that the enthalpy recovered upon reheating through the T_g of PS was similar for bulk and nanolayered films.     

Synthesis, characterization and swelling behaviour of poly(methacrylic acid) brushes synthesized using atom transfer radical polymerization

Poly(methacrylic acid) brushes have been prepared utilizing the “grafting from” technique and a living radical synthesis route using a two stage process. Firstly a poly(1-ethoxyethyl methacrylate) brush was synthesized by atom transfer radical polymerization and then thermally decomposed to poly(methacrylic acid). The swelling behaviour of the weak polyacid brush was investigated as a function of pH and salt concentration in aqueous solutions using atomic force microscopy. Force pulling measurements were used to establish the molecular weight and the grafted chain density. The swelling transition was found to be at pH 9; which is significantly different to the pK_a (5.5) of untethered poly(methacrylic acid). We attribute this large shift in pK_a to the high grafting density of these brushes. This can be explained as a result of the Coulombic repulsion of neighbouring charges. High salt concentrations (0.3 M Na⁺) also collapse the brush layer. Conversely low salt concentrations cause an increase in the thickness of the brush, a behaviour expected for osmotic brushes.     

Influence of poly(acrylic acid) grafting density on switchable protein adsorption/desorption of poly(2-methyl-2-oxazoline)/poly(acrylic acid) mixed brushes

Poly(dopamine) is employed as an anchor to obtain a series of poly(acrylic acid) (PAA) and poly(2-methyl-2-oxazoline) (PMOXA) mixed brush coatings by sequential grafting to methods with PAA chains longer than PMOXA chains. Then, the prepared mixed brush coatings are rigorously characterized. The results show that the grafting density of PAA in mixed brushes could be well adjusted by changing the concentration of PAA solution used for the preparation of mixed brush coatings and the amounts of lysozyme adsorbed on PMOXA/PAA mixed brushes increase with increasing the grafting density of PAA chains while the desorption amounts decrease significantly when the grafting density of PAA is higher than one-half of PMOXA chains. When the grafting density of PAA is about one-half of PMOXA chains, the mixed brush could absorb high amounts of lysozyme (898.4 ng cm⁻²), and then more than 90% of adsorbed proteins could be released sharply by changing pH and ionic strength (I). © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 48135.     

Influence of Substrate Properties on the Dewetting Dynamics of Viscoelastic Polymer Films

We studied the dewetting process of thin polystyrene (PS) films on silicon substrates, coated with a thin, irreversibly adsorbed polydimethylsiloxane (PDMS) layer, by optical microscopy and atomic force microscopy. Besides demonstrating the exceptional potential of dewetting for a sensitive characterization of rheological properties of PS thin films, characterized by a stress-relaxation time, τ₁, we focused on the influence of the frictional behaviour (energy dissipation mechanism) at the interface between the PDMS-coated silicon wafer and the PS film on the dewetting process. Our results show that the initial stages of dewetting depend sensitively on the thickness and the way the PDMS layer was adsorbed. The maximum width of the dewetting rim at τ₁ increased with increasing PDMS layer thickness, which can be interpreted as an increase of the effective, velocity-dependent slippage length. Interestingly, τ₁ was found to be almost independent of the substrate properties. Our results demonstrate that dewetting is a really powerful approach for rheological and frictional studies of thin polymer films.     

Influence of Substrate Properties on the Dewetting Dynamics of Viscoelastic Polymer Films

We studied the dewetting process of thin polystyrene (PS) films on silicon substrates, coated with a thin, irreversibly adsorbed polydimethylsiloxane (PDMS) layer, by optical microscopy and atomic force microscopy. Besides demonstrating the exceptional potential of dewetting for a sensitive characterization of rheological properties of PS thin films, characterized by a stress-relaxation time, τ₁, we focused on the influence of the frictional behaviour (energy dissipation mechanism) at the interface between the PDMS-coated silicon wafer and the PS film on the dewetting process. Our results show that the initial stages of dewetting depend sensitively on the thickness and the way the PDMS layer was adsorbed. The maximum width of the dewetting rim at τ₁ increased with increasing PDMS layer thickness, which can be interpreted as an increase of the effective, velocity-dependent slippage length. Interestingly, τ₁ was found to be almost independent of the substrate properties. Our results demonstrate that dewetting is a really powerful approach for rheological and frictional studies of thin polymer films.     

Dopant macroinitiator for electropolymerisation and functionalisation of conducting polymer thin films

Grafting of polymer brushes from conducting polymer (CP) thin films by controlled radical polymerisation provides a versatile route for the synthesis of functional, electroactive surfaces, with applications in diverse fields. However, one of the drawbacks of this approach is the difficulty of upscaling the synthesis due to the need for specialised CP precursor monomers functionalised with initiation sites. We herein describe an alternative approach to the synthesis of CP‐based polymer brushes whereby atom transfer radical polymerisation initiation sites are attached to a macrodopant incorporated into CP films during electropolymerisation. The facile electropolymerisation of commonly studied CPs with an initiator‐functionalised macrodopant – poly[(styrene sulfonate)‐co‐(2‐bromopropionyloxyethyl methacrylate)] – is demonstrated. The composite polymer films thus synthesised were used as substrates for grafting of hydrophilic polymer brushes. Although poly(styrene sulfonate) is commonly used as a macrodopant in CP films, its initiator‐functionalised derivatives have not previously been utilised in this manner. Despite the elegance of this approach, to the authors' knowledge, there have been no previous examples reported of utilising macromolecular dopants as initiators for subsequent grafting of polymer brushes. © 2017 Society of Chemical Industry     

Starlike polymer brushes in Θ-solvent

The properties of starlike polymer brushes in Θ-solvent are investigated using molecular dynamics simulations, scaling- and mean-field theory. Deviations of layer thickness and monomer density from predictions of scaling theory are analyzed and explained. Contrary to common believes, we conclude that the Alexander-deGennes scaling theory is not valid for starlike polymer brushes in Θ-solvent, unless the grafting density is extremely low. A comparison with structural and dynamical properties of starlike polymer brushes in good solvent is carried out. Previous studies in good solvent reported about the dual-population structure of these branched polymer brushes, with coexisting phases of stretched and retracted molecules; the same separation emerges in Θ-solvent, though at higher grafting densities. Molecular tension and population fractions are shown to be solvent-dependent, and a reduced dynamical flip-rate between the two populations is observed for the case of the Θ-brush.     

Synthesis of polyethylene oxide end‐capped with perfluoroalkyl groups/polystyrene prototype brushes

Polystyrene (PS)/poly(ethylene oxide) (PEO) prototype brushes were prepared by alternating free‐radical copolymerization of methacryloyl‐terminated PS and α‐vinylbenzyl‐ω‐hydroxy or α‐vinylbenzyl‐ω‐perfluoroalkyl (R_f) PEO macromonomers with the addition of Lewis acid (SnCl₄). It was found from their dilute‐solution properties that PS/PEO end‐capped with R_f (PBR_f), and PS/PEO having OH groups at terminal ends (PBOH) prototype brushes formed a single molecule in benzene and aggregates in chloroform, respectively. However, the brush PBOH formed a single molecule in N,N‐dimethylformamide. Such aggregation behaviors seemed to be caused by the interaction between hydroxy groups of PEO chain ends. The brush PBOH was also converted into PBR_f‐type brush by chemical modification, using corresponding acid chloride. The substitution of R_f groups was ～70% due to slipping of terminal hydroxy groups into PEO internal domains. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 772–778, 2006     

Robust grafting of PEG-methacrylate brushes from polymeric coatings

A study is presented of the grafting of poly(ethylene glycol)methyl ether methacrylate (PEGMA) from polymeric macroinitiator films to form well-defined polymer brushes, using activators generated/regenerated by electron transfer (AGET/ARGET) atom transfer radical polymerization (ATRP). Polymer brush coatings can potentially be obtained on surfaces of virtually any shape and composition, because of the ease of conformal casting of the anchoring macroinitiator film. Polymer brush coatings are synthesized in a robust way, as ARGET and AGET ATRP require little to no deoxygenation and make use of stable catalysts. The monomer, catalyst, ligand and reducing agent concentrations, the amount and type of initiating moiety in the anchoring films, and the choice of solvents are optimized, resulting in control over the rate of reaction, and the molecular weight of poly(PEGMA). The best conditions are determined for the formation of a poly(PEGMA) brush with high grafting density, controlled thickness and “living” ends available for post-functionalization.     

聚合物刷子的合成进展

聚合物在材料表面物理吸附或化学接枝所形成的刷子状单分子层被称为聚合物刷子,本文介绍了聚合物刷子的概念、分类以及合成方法。     

Surface fluctuations of polymer brushes probed by diffuse X-ray scattering

The diffuse scattering from the surfaces of melt and glassy polymer brushes has been studied systematically for the first time using polystyrene (PS) and poly(n-butylacrylate) (PnBA) brushes synthesized by free radical polymerization. The data show unambiguously that the diffuse scattering behavior varies systematically with brush thickness for both types of brushes. We attribute a cross-over in scattering with q_x, the in-plane scattering vector, to the presence of surface thermal fluctuations and their suppression for longer wavelengths, a phenomenon already reported for films of untethered chains. Long wavelength fluctuations are suppressed more strongly on the surface of a PS brush than on the surface of a film of untethered (‘free’) PS chains of comparable thickness, so that even in films of thickness, d, such that d/R_g>5 clear evidence of the suppression of fluctuations can still be seen in the experimentally available range of q_x. Fluctuations are suppressed for q_x less than a lower wavevector cut-off, q_l,c, which changes with film thickness, though much more weakly than for films of free chains. For values of d/R_g<4, where R_g is the unperturbed radius of gyration of a comparable free chain, q_l,c drops as d increases. For d/R_g>4 q_l,c begins to increase with brush thickness, in qualitative agreement with theory, indicative of a transition to a true ‘brush’ state in which stretching of the chains makes longer wavelength fluctuations at the surface unfavorable. Measurements with PnBA brushes having T_g substantially below room temperature confirm the trends mentioned above. Further, they give evidence that the value of q_l,c is temperature insensitive above T_g.     

Physical aging of polystyrene films tracked by gas permeability

Most studies using gas permeation to characterize physical aging in thin polymer films have focused on polymers of interest as membrane materials, such as polysulfone (PSF) and Matrimid. Many other physical aging studies, using techniques other than gas permeation, focus on polystyrene (PS). In this work, physical aging in bulk PS films and PDMS-coated thin PS films was studied using well-established gas permeation techniques. The ～400 nm PS films aged slightly faster than bulk PS. However, the difference between rates of aging in thin and thick films was much less than that reported in PSF and Matrimid films of similar thicknesses. The ～800 nm films aged in a manner generally similar to bulk PS. Comparison of the normalized oxygen permeability of ～400 nm films of PS, PSF, and Matrimid revealed that a ～400 nm PS film experiences a slower decline in relative permeability than a PSF or Matrimid film does. Unlike what has been observed previously in studies of PSF and Matrimid films, PS films do not appear to show aging behavior that is strongly dependent on film thickness or highly accelerated relative to bulk. Because it would be difficult to use the results of PS aging studies to predict the aging behavior of typical gas separation polymers, we suggest that PS is not a good model for the aging behavior of commercially useful gas separation membrane materials.     

Influence of solutes on hydration and lubricity of dextran brushes

The characteristic lubricity and non-fouling behavior of polymer brushes is critically dependent on the solvation of the polymer chains, as well as the chain-chain interactions. Dextran brushes have shown promise as non-toxic aqueous lubricant films, and are similar in composition to natural lubricating systems, while their comparative simplicity allows for controlled preparation and fine characterization. This project entails measuring the solvation and lubricity of dextran brushes in the presence of additives which modify the inter-chain hydrogen bonding. The thickness and refractive index of the film were measured during adsorption of the brush layer onto a silica substrate and the subsequent immersion in solutions of potassium sulfate and α, α-trehalose. We also studied the lubricity of the system as a function of normal loading using colloidal-probe AFM. Both solutes are shown to have a minimal effect on the hydration of the brush while significantly reducing the brush lubricity, indicating that inter-chain hydrogen bonding supports the load-bearing capacity of polysaccharide brushes.     

Surface-initiated ring opening polymerization of N-carboxy anhydride of benzyl-l-glutamate monomers on soft flexible substrates

The potential of pulsed plasma deposited polyallylamine (PAA) adlayer has been successfully demonstrated for fabrication of polypeptide brushes functionalized soft flexible polymeric surfaces. Polymeric substrates functionalized with the plasma deposition PAA adlayer resulted in polymeric surfaces functionalized with amino groups, which are the suitable initiating moieties for ring-opening polymerization (ROP) of N-carboxy anhydride of benzyl-l-glutamate (NCA-BLG) monomer. Poly(γ-benzyl-l-glutamate) (PBLG) brushes were grown on PAA functionalized polypropylene (PP), and polytetrafluoroethylene (PTFE) polymeric substrates. These substrates were intentionally chosen for their inert chemical nature towards most wet chemical surface modification reactions. Surface grafted thin films of poly(γ-benzyl-l-glutamate) PBLG on both the PP and PTFE polymeric substrates yielded high density PBLG brushes. PBLG chain orientation, secondary structure and grafting density were characterized by infra-red spectroscopy. The synthesis of PBLG brushes on a flexible polymeric substrate is unprecedented and technologically important, since PBLG possess good electro-optical activity. Analysis of brush layers by Attenuated Total Reflectance Infra-Red (ATR-IR) spectroscopy, X-ray photoelectron spectroscopy (XPS) as well as atomic force microscopy (AFM) fully corroborated the success of the plasma activated soft surface grafting approach.     

Micromechanical properties of glassy and rubbery polymer brush layers as probed by atomic force microscopy

Carboxylic acid terminated polystyrene and polybutylacrylate were grafted from melt onto a silicon substrate modified with the epoxysilane monolayer. The tethered layers fabricated from polymers of different molecular weights are smooth, uniform, mechanically stable, and cover homogeneously the modified silicon surface. Micromechanical properties of the dry glassy and rubbery brush layers were measured with atomic force microscope. We observed that for the PS layers with the thickness higher than 7 nm, the average value of the elastic moduli reached 1.1 GPa, which is close, but still lower than the expected for bulk polymer. The elastic modulus of PS polymer brush layers dramatically depends upon molecular weight and follows the inverse law with segment molecular weight, M_c of 18,000 known for bulk PS. This result indicates that the process of the formation of the physical network within polymer melt of chains tethered to a solid substrate is similar to that occurring in unconstrained polymer melt. Under these conditions, three PS brush layers studied in this work represent different cases of chains without stable entanglements for M<M_c as well as chains with stable entanglements for brushes with M∼M_c. This transition shows itself in significant reduction of the compliance reflected in twofold increase in elastic modulus. Our estimation predicts that modest lowering of ‘limiting’ elastic modulus of 1.4 GPa can be expected for thicker polymer brushes.     

Enhancement of graft density and chain length of hydrophilic polymer brush for effective marine antifouling

2‐Hydroxyethyl methacrylate polymer brushes with various grafting densities and chain lengths were prepared through surface‐initiated atom transfer radical polymerization. X‐ray photoelectron spectra, ellipsometry measurement, contact angle measurement, and atom force microscope were used to characterize the prepared polymer brush. The biofouling assays of polymer brush were investigated by adhesion of Dunaliella tertiolecta, Navcular sp., and Bovine Serum Albumin protein and by static marine immersion field test. Besides, hydroxyl and sulfonate‐terminated self‐assembled monolayers, anionic charged 3‐sulfopropyl methacrylate potassium salt polymer brush were prepared for comparison. Results suggest that the settlement of microorganisms can be largely reduced by polymer with enough polymer chain length and grafting density. More importantly, static immersion field tests indicate that hydrophilic polymer film with enough hydration layer thickness is necessary for long‐term marine antifouling application. This comprehensive investigation is of great importance to understanding their influence on the adhesion of marine microorganism. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46232.     

Complex microstructures of ABC triblock copolymer thin films directed by polymer brushes based on self-consistent field theory

The morphology and the phase diagram of ABC triblock copolymer thin film directed by polymer brushes are investigated by the self-consistent field theory in three dimensions. The polymer brushes coated on the substrate can be used as a good soft template to tailor the morphology of the block copolymer thin films compared with those on the hard substrates. The polymer brush is identical with the middle block B. By continuously changing the composition of the block copolymer, the phase diagrams are constructed for three cases with the fixed film thickness and the brush density: identical interaction parameters, frustrated and non-frustrated cases. Some ordered complex morphologies are observed: parallel lamellar phase with hexagonally packed pores at surfaces (LAM₃ ^ll -HFs), perpendicular lamellar phase with cylinders at the interface (LAM^⊥-CI), and perpendicular hexagonally packed cylinders phase with rings at the interface (C₂^⊥-RI). A desired direction (perpendicular or parallel to the coated surfaces) of lamellar phases or cylindrical phases can be obtained by varying the composition and the interactions between different blocks. The phase diagram of ABC triblock copolymer thin film wetted between the polymer brush-coated surfaces is very useful in designing the directed pattern of ABC triblock copolymer thin film.     

Mesoporous silica particles grafted with polystyrene brushes as a nucleation agent for polystyrene supercritical carbon dioxide foaming

In this study, spherical ordered mesoporous silica (s‐OMS) was applied as a new type of nucleating agent in polystyrene (PS) foaming with supercritical CO₂ as a blowing agent. These s‐OMS particles were modified by the selective grafting of PS brushes on the outside surface, by which the mesoporous structure inside particles could be maintained. Transmission electron microscopy, X‐ray diffraction, thermogravimetric analysis, Fourier transform infrared spectroscopy, and Brunauer–Emmett–Teller surface area analysis were used to characterize the structure of the original and modified particles; these indicated that the PS brushes were grafted on the outside surface and the inside porous structure were maintained. PS/s‐OMS–PS composites were prepared by a solution blending method, and the s‐OMS–PS particles could have been well dispersed in the PS matrix because of the surface modification. Subsequently, PS and composite microcellular foams were prepared by a batch foaming process, and the morphology characterization on these foams showed that the s‐OMS particles exhibited an excellent heterogeneous effect on PS foaming. The heterogeneous effect became more significant when the foaming temperature or saturation pressure was low. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 4308–4317, 2013     

Glass Transition Behavior in Ultra-Thin Polystyrene Films

We have used ellipsometry to measure the glass transition temperature (T_g) of ultra-thin films of polystyrene (PS) (less than 20 nm thick) obtained by spin-casting from solution onto silicon substrates. We find that T_g in these ultra-thin films is depressed from the bulk value in qualitative accord with our earlier results on thicker films of PS. In films as thin as 8 nm, the depression from the bulk value of T_g is 35 K. We have also prepared ultra-thins by grafting PS-COOH on the native oxide of Si and by spin-casting PS-COOH onto Si. Here we have been able to measure the T_g of 5-nm films in which we find a T_g depression of 10 K. We tentatively ascribe the smaller value of T_g depression for these grafted chains to the constraining effect of the anchor.