Effect of matrix glass transition on reinforcement efficiency of epoxy-matrix composites with single walled carbon nanotubes,multi-walled carbon nanotubes,carbon nanofibers and graphite

This study compares the mechanical and thermal properties of glassy and rubbery epoxy–matrix composites reinforced with 1 and 4 wt.% single-walled carbon nanotubes (SWCNTs), multi-walled carbon nanotubes (MWCNTs), graphite, and carbon nanofibers (CNFs). The tensile modulus of most glassy composites was higher than that of the epoxy and increased with higher filler concentration and 4% graphite/epoxy and 4% SWCNT/epoxy exhibited approximately the same highest tensile modulus. The elongation of glassy composites was significantly lower than that of the epoxy and decreased with increasing filler loading. Most rubbery composites showed a higher tensile modulus and elongation than the epoxy and the modulus increased with rising filler content and 4% SWCNT/epoxy showed the highest tensile modulus and tensile strength. In the rubbery regime, glassy and rubbery composites displayed a higher storage modulus than the corresponding epoxy and 4 wt.% SWCNT/epoxy composites showed a 300% improvement in storage modulus compared to the epoxy.     

Modeling and mechanical performance of carbon nanotube/epoxy resin composites

The effect of multi-walled carbon nanotube (MWCNT) addition on mechanical properties of epoxy resin was investigated to obtain the tensile strength, compressive strength and Young’s modulus from load versus displacement graphs. The result shows that the tensile strength, compressive strength and Young’s modulus of epoxy resin were increased with the addition of MWCNT fillers. The significant improvements in tensile strength, compressive strength and Young’s modulus were obtained due to the excellent dispersion of MWCNT fillers in the epoxy resin. The dispersion of MWCNT fillers in epoxy resin was observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) analysis.Also, Halpin–Tsai model was modified by considering the average diameter of internal/external of multi-walled nanotube and orientation factor (α) to calculate the Young’s modulus of multi-walled carbon nanotubes (MWCNTs)/epoxy resin composite. There was a good correlation between the experimentally obtained Young’s modulus and modified Halpin–Tsai model.     

Characterization of carbon nanotube 3D-structures infused with low viscosity epoxy resin system

This work presents the use of carbon nanotube (CNT) skeletons and the resin infusion process as a path towards the production of polymer composites with high and well dispersed nanotube content. A general purpose low viscosity epoxy resin was used as matrix in the reported process assessment. Thin CNT papers, called skeletons, were initially produced to obtain CNT networks. The impregnation was made by infiltrating the non-diluted resin through the carbon nanotube structure. The results show the proposed processing approach as one capable of producing well dispersed nanocomposites with high CNT loading (more than 15 wt% CNT by composite weight), which are important for developing high performance structures based on carbon nanotubes with good thermal and electrical conductivity. The absolute mechanical performance was lower than expected, and discussed in light of manufacturing problems detected by microscopy observations under scanning electron microscopy (SEM).     

The matrix stiffness role on tensile and thermal properties of carbon nanotubes/epoxy composites

In this study, randomly oriented single-walled carbon nanotubes (SWCNTs)/epoxy nanocomposites were fabricated by tip sonication with the aid of a solvent and subsequent casting. Two different curing cycles were used to study the role of the stiffness of the epoxy matrix on the tensile and thermal behavior of the composites. The addition of a small amount of SWCNTs (0.25 wt.%) in rubbery, i.e., soft matrices, greatly increased Young’s modulus and tensile strength of the nanocomposites. The results showed that the tensile properties of soft epoxy matrices are much more influenced by the addition of carbon nanotubes than stiffer ones. The significant improvement in tensile properties was attributed to the excellent mechanical properties and structure of SWCNTs, an adequate dispersion of SWCNTs by tip sonication, and a stronger SWCNT/matrix interfacial adhesion in softer epoxy matrices. A slight improvement in the thermal stability of the nanocomposites was also observed.     

The impact of fluorinated MWCNT additives on the enhanced dynamic mechanical properties of e-beam-cured epoxy

Multi-walled carbon nanotubes were embedded into e-beam-cured epoxy resin to improve the mechanical properties of epoxy resin. The surfaces of these carbon nanotubes were modified using a fluorination treatment to improve their dispersion and adhesion in epoxy resin. The dynamic mechanical properties of epoxy/carbon nanotube composites were investigated at various heating rates and frequencies. As an effect of fluorination treatment, the semi-ionic bond of C–F on the surface of multi-walled carbon nanotubes played an important role in the improved dispersion and adhesion of carbon nanotubes into the epoxy resin. The storage modulus and loss modulus of the composites increased with higher applied frequency. The activation energy of the composites was increased by the effects of a higher heating rate due to the slow heat transfer in the epoxy/carbon nanotube composites. Eventually, the dynamic mechanical properties of the investigated epoxy were significantly improved by the carbon nanotubes dispersed therein via the fluorination treatment.     

The effects of CNT alignment on electrical conductivity and mechanical properties of SWNT/epoxy nanocomposites

The single-walled carbon nanotubes (SWNTs) filled nanocomposite SWNT/epoxy resin composite with good uniformity, dispersion and alignment of SWNTs and with different SWNTs concentrations was produced by solution casting technique. Subsequently, the semidried mixture was stretched repeatedly along one direction at a large draw-ratio of 50 for 100 times at ambient atmosphere manually to achieve a good alignment and to promote dispersion of SWNTs in the composite matrix. Composite showed higher electrical conductivities and mechanical properties such as the Young’s modulus and tensile strength along the stretched direction than perpendicular to it, and the electrical property of composite rise with the increase of SWNT concentration. The percolation threshold value of electrical conductivity along the stretching direction is lower than the value perpendicular to the SWNTs orientation. In addition, the anisotropic electric and mechanical properties results, SEM micrograph and the polarized Raman spectra of the SWNT/epoxy composite reveal that SWNTs were well dispersed and aligned in the composites by the repeated stretching process.     

Evaluating the effects of multi-walled carbon nanotubes on the mechanical properties of chopped strand mat/polyester composites

In this research, the influence of adding multi-walled carbon nanotubes at various contents on the mechanical properties of chopped strand mat/polyester composites was investigated. Initially, the effect of the sonication time on the dispersion of carbon nanotube at the highest weight ratio (0.5 wt.%) was inspected. To achieve this goal, a new technique based on scanning electron microscopy, which utilizes the burn-off test, was introduced to visualize the dispersion state of carbon nanotubes. Subsequently, the effect of addition of multi-walled carbon nanotube on the tensile and flexural properties of the fiber reinforced composites was studied. The results of mechanical tests showed that adding only 0.05 wt.% carbon nanotube enhanced the flexural strength of the hybrid composite by 45% while the tensile strength was not changed significantly. Improvements in the tensile and flexural moduli were also observed. Moreover, theoretical relations between the tensile, flexural and compressive moduli based on the classical beam theory were employed to determine the effect of carbon nanotube on the compressive modulus of composites. The theoretical result showed 31% enhancement in the compressive modulus.     

Dispersion and reinforcing mechanism of carbon nanotubes in epoxy nanocomposites

Carbon nanotube based epoxy composites have been fabricated at room temperature and refrigeration process using sonication principle. Flexural moduli, electrical conductivity, glass transition temperature of epoxy resin as well as nanocomposite samples have been determined. Distribution behaviour of carbon nanotubes in the epoxy matrix was examined through scanning electron microscopy. Composite samples showed better properties than resin samples due to strengthening effect of the filled nanotubes. Refrigerated nanocomposites obtained increasing mechanical property because of better dispersion due to low temperature settlement of polymers. Improvement of electrical conductivity was due to the fact that aggregated phases form a conductive three-dimensional network throughout the whole sample. The increasing glass transition temperature was indicative of restricting movement of polymer chains that ascribe strong interaction presented between carbon nanotubes and epoxy chains that was again supplemented by Raman study and SEM.     

CF/EP composite laminates with carbon black and copper chloride for improved electrical conductivity and interlaminar fracture toughness

An experimental study was conducted to improve the electrical conductivity of continuous carbon fibre/epoxy (CF/EP) composite laminate, with simultaneous improvement in mechanical performance, by incorporating nano-scale carbon black (CB) particles and copper chloride (CC) electrolyte into the epoxy matrix. CF/EP laminates of 65 vol.% of carbon fibres were manufactured using a vacuum-assisted resin infusion (VARI) technique. The effects of CB and the synergy of CB/CC on electrical resistivity, tensile strength and elastic modulus and fracture toughness (K_IC) of the epoxy matrix were experimentally characterised, as well as the transverse tensile modulus and strength, Mode I and Mode II interlaminar fracture toughness of the CF/EP laminates. The results showed that the addition of up to 3.0 wt.% CB in the epoxy matrix, with the assistance of CC, noticeably improved the electrical conductivity of the epoxy and the CF/EP laminates, with mechanical performance also enhanced to a certain extent.     

Computational and experimental study of interfacial bonding of single-walled nanotube reinforced composites

In the development of nanotube reinforced polymer composites, one of the fundamental issues that scientists and engineers are confronting is the nanotube/polymer interfacial bonding, which will determine load transfer capability from the polymer matrix to the nanotube. In this paper, the interfacial bonding of single-walled nanotube (SWNT) reinforced epoxy composites was investigated using a combination of computational and experimental methods. The interfacial bonding was predicted using molecular dynamics (MD) simulations based on a cured epoxy resin model, which was constructed by incorporating three-dimensional cross-links formed during curing reaction. Based on the pullout simulations, the interfacial shear strength between the nanotube and the cured epoxy resin was calculated to be up to 75 MPa, indicating that there could be an effective stress transfer from the epoxy resin to the nanotube. In the experiments, single-walled nanotube reinforced epoxy composites were fabricated, characterized and analyzed. The uniform dispersion and good interfacial bonding of the nanotubes in the epoxy resin resulted in a 250–300% increase in storage modulus with the addition of 20–30 wt% nanotubes. These experimental results provided evidence of stress transfer in agreement with the simulation results.     

Consideration of critical axial properties of pristine and defected carbon nanotubes under compression

Carbon nanotubes are hexagonally configured carbon atoms in cylindrical structures. Exceptionally high mechanical strength, electrical conductivity, surface area, thermal stability and optical transparency of carbon nanotubes outperformed other known materials in numerous advanced applications. However, their mechanical behaviors under practical loading conditions remain to be demonstrated. This study investigates the critical axial properties of pristine and defected single- and multi-walled carbon nanotubes under axial compression. Molecular dynamics simulation method has been employed to consider the destructive effects of Stone-Wales and atom vacancy defects on mechanical properties of armchair and zigzag carbon nanotubes under compressive loading condition. Armchair carbon nanotube shows higher axial stability than zigzag type. Increase in wall number leads to less susceptibility of multi-walled carbon nanotubes to defects and higher stability of them under axial compression. Atom vacancy defect reveals higher destructive effect than Stone-Wales defect on mechanical properties of carbon nanotubes. Critical axial strain of single-walled carbon nanotube declines by 67% and 26% due to atom vacancy and Stone-Wales defects.     

多壁碳纳米管/聚亚苯基苯并二噁唑复合材料的微结构与性能

以甲基磺酸(MSA)为溶剂通过溶液共混法制备了不同多壁碳纳米管(MWNTs)含量的多壁碳纳米管/聚亚苯基苯并二噁唑(MWNTs/PBO)复合材料, 用扫描电镜(SEM)对热处理前后复合材料的微结构进行了分析, 并对其导电、力学和耐热性能进行了研究。结果表明: MWNTs能均匀地分散在聚合物基体中, 并能形成一定的网络结构, 热处理后的复合材料较热处理前的结构更致密, 导电性能和力学性能都有所改善, 其中MWNTs质量分数为10％的热处理后复合材料与纯PBO聚合物相比, 体积电阻率降低约9个数量级, 而拉伸强度和拉伸模量分别提高了95％和53％, 耐热性能也有一定的提高。      

电场诱导多壁碳纳米管有序排列对多壁碳纳米管/环氧树脂复合材料性能的影响

采用交流（AC）电场诱导法制备了多壁碳纳米管（MWCNTs）均匀分散且定向有序排列的MWCNTs/环氧树脂复合材料。采用SEM、偏振拉曼光谱等研究了电场强度、MWCNTs含量、加电时间及温度（黏度）等因素对MWCNTs定向排列的影响,讨论了MWCNTs有序排列对MWCNTs/环氧树脂复合材料电学和力学性能的影响。结果表明：MWCNTs沿电场方向有序排列;MWCNTs/环氧树脂复合材料施加AC电场后的拉曼强度明显高于未施加电场的情况;当MWCNTs含量从0wt%增加到0.025wt%时,MWCNTs/环氧树脂复合材料导电率从2.3×10^-12 S/cm增加到1.3×10^-8 S/cm,增加了约4个数量级;MWCNTs含量为2.5wt%时,MWCNTs/环氧树脂复合材料拉伸强度提高了26.3%。     

Synthesis and characterization of carbon nanotube-reinforced epoxy: Correlation between viscosity and elastic modulus

We report the synthesis and characterization of nanocomposite thin films consisting of single-walled carbon nanotubes with different functionalization schemes dispersed in an epoxy matrix. The thermal, rheological, and mechanical properties of nanocomposite thin films were experimentally characterized to establish a relationship between processing and performance. The results from the rheological analysis confirmed that the nanotube type and functionalization strongly affect the resin viscosity during cure. A correlation between the rheological behaviour and the measured elastic properties was established. Nanotubes produced by plasma and functionalized with carboxyl group had the lowest influence on viscosity and led to the highest improvement in elastic properties. The measured increase in elastic modulus was consistent with predictions based on Mori–Tanaka micromechanics.     

Mechanical,electrical and thermal properties of aligned carbon nanotube/polyimide composites

Carbon nanotubes (CNTs) have high strength and modulus, large aspect ratio, and good electrical and thermal conductivities, which make them attractive for fabricating composite. The poly(biphenyl dianhydride-p-phenylenediamine) (BPDA/PDA) polyimide has good mechanical and thermal performances and is herein used as matrix in unidirectional carbon nanotube composites for the first time. The strength and modulus of the composite increase by 2.73 and 12 times over pure BPDA–PDA polyimide, while its electrical conductivity reaches to 183 S/cm, which is 10¹⁸ times over pure polyimide. The composite has excellent high temperature resistance, and its thermal conductivity is beyond what has been achieved in previous studies. The improved properties of the composites are due to the long CNT length, high level of CNT alignment, high CNT volume fraction and good CNT dispersion in polyimide matrix. The composite is promising for applications that require high strength, lightweight, or high electrical and thermal conductivities.     

Evaluation on the thermal and mechanical properties of HNT-toughened epoxy/carbon fibre composites

Halloysite nanotubes (HNT) were effectively incorporated into epoxy resin and used for infusion of carbon fibre textiles, resulting in epoxy/halloysite nanotube/carbon fibre (EP/HNT/CF) multi-scale composites. The distribution of nanotubes in the composites was examined by SEM. The thermomechanical properties of the composites were characterized by dynamic mechanical analyser (DMA). A 25% enhancement was recorded for the storage modulus of EP/HNT/CF composite in the glassy state. Moreover, the T_g of the laminates increased with the addition of HNT, and the values were even higher than the T_g of their matrix. Additionally, the Izod impact strength of the composites has been improved. These results indicate a synergistic effect between HNT and carbon fibres.     

Incorporation of liquid-like multiwalled carbon nanotubes into an epoxy matrix by solvent-free processing

Covalent attachment of 2,2'-(ethylenedioxy)-diethylamine to multiwalled carbon nanotubes (MWCNTs) produced amino-functionalized MWCNTs which behaved like liquids at ambient temperature. These liquid-like MWCNTs (l-MWCNTs) could be homogeneously dispersed and chemically embedded in an epoxy matrix by solvent-free processing. In contrast, solid MWCNTs (s-MWCNTs) functionalized by 1,8-diaminooctane were poorly dispersed in epoxy although they possess chemical structures and functionalization comparable to l-MWCNTs. An epoxy composite filled with pristine MWCNTs (p-MWCNTs) was also fabricated in the absence of a solvent at the same loading for comparison. The molecular level coupling of l-MWCNTs and epoxy provided significant improvements in overall mechanical properties relative to those composites containing p-MWCNTs and s-MWCNTs. The Young's modulus, storage modulus, tensile strength, failure strain and toughness of neat epoxy were increased by 28.4, 23.8, 22.9, 24.1 and 66.1%, respectively, by adding 0.5?wt% of l-MWCNTs. Thus, functionalized carbon nanotubes in liquid form contributed to better dispersion and superior interfacial bonding with the epoxy matrix, thereby facilitating greater mechanical reinforcement efficiency.     

静电植绒法处理多壁碳纳米管改性玻纤织物/环氧树脂复合材料的制备及力学性能

为提高玻纤增强环氧树脂复合材料的力学性能,采用静电植绒法将多壁碳纳米管(MWCNTs)附着在玻纤织物表面,得到改性的玻纤织物。利用一种低黏度的环氧树脂和所制得的改性织物,采用真空辅助成型工艺(VARI)制备了MWCNTs改性格玻纤织物/环氧树脂复合材料层合板,表征了层合板的力学性能。对进行力学实验后的MWCNTs改性玻纤织物/环氧树脂复合材料试样断口进行了SEM和OPM观察。结果显示:与未添加MWCNTs的玻纤织物/环氧树脂复合材料层合板相比,添加了MWCNTs的层合板的拉伸强度降低了10.24%,弯曲强度降低了13.90%,压缩强度降低了17.33%,拉伸模量和弯曲模量分别提高了19.38%和16.04%,压缩模量提高了13%;MWCNTs与玻纤织物之间的结合较弱,在拉伸作用下,存在明显的脱粘和分层;将改性玻纤织物在200℃下热压处理2h后,制备的MWCNTs改性玻纤织物/环氧树脂复合材料层合板的力学性能均有所提高,热压处理后树脂与玻纤织物之间的界面结合得到改善。     

纳米碳管/环氧树脂纳米复合材料的研究

采用熔融混合法合成了不同纳米碳管含量的纳米碳管/环氧树脂复合材料,测试了弯曲性能、冲击强度,并利用扫描电镜(TEM)对产物进行了表征,同时,针对纳米碳管对环氧树脂电学性能的影响做了初步研究。结果表明,当纳米碳管含量为0.05%时,纳米碳管/环氧树脂复合材料的冲击强度、弯曲强度最高,弯曲强度提高100%,弯曲模量提高41%,冲击强度提高4倍,纳米碳管在环氧树脂基体中呈单根分散,纳米碳管使环氧树脂的体积电阻下降,导电性增加。     

Mechanical properties of aligned multi-walled carbon nanotube/epoxy composites processed using a hot-melt prepreg method

This study examined the mechanical properties of aligned multi-walled carbon nanotube (CNT)/epoxy composites processed using a hot-melt prepreg method. Vertically aligned ultra-long CNT arrays (forest) were synthesized using chemical vapor deposition, and were converted to horizontally aligned CNT sheets by pulling them out. An aligned CNT/epoxy prepreg was fabricated using hot-melting with B-stage cured epoxy resin film. The resin content in prepreg was well controlled. The prepreg sheets showed good drapability and tackiness. Composite film specimens of 24-33 μm thickness were produced, and tensile tests were conducted to evaluate the mechanical properties. The resultant composites exhibit higher Young’s modulus and tensile strength than those of composites produced using conventional CNT/epoxy mixing methods. For example, the maximum elastic modulus and ultimate tensile strength (UTS) of a CNT (21.4 vol.%)/epoxy composite were 50.6 GPa and 183 MPa. These values were, respectively, 19 and 2.9 times those of the epoxy resin.