Catalytic reduction of NOx by hydrocarbons over Co/ZSM-5 catalysts prepared with different methods

Co/ZSM-5 catalysts were prepared by several methods, including wet ion exchange (WIE), its combination with impregnation (IMP), solid state ion exchange (SSI) and sublimation (SUB). FTIR results show that the zeolite protons in H-ZSM-5 are completely removed when CoCl₂ vapor is deposited. TPR shows peaks for Co²⁺ ions at 695–705°C and for Co₃O₄ at 385–390°C, but a peak in the 220–250°C region appears to indicate Co²⁺ oxo-ions.

The catalysts have been tested for the selective reduction of NO_x with iso-C₄H₁₀ under O₂-rich conditions and in the absence of O₂, both with dry and wet feeds. A bifunctional mechanism appears to operate at low temperature: oxo-ions or Co₃O₄ clusters first oxidize NO to NO₂, which is chemisorbed as NO_y (y≥2) and reduced. In this modus operandi catalyst SUB shows the highest N₂ yield 90% near 390°C for dry and wet feeds. It is found to be quite stable in a 52 h run with a wet feed. In contrast, the WIE catalyst, which mainly contains isolated Co²⁺ ions and has poor activity below 400°C, excels at T>430°C. This and the observation that, at high temperature, NO is reduced in O₂-free feeds over Co/MFI catalysts, suggest that NO can be reduced over Co²⁺ ions without intermediate formation of NO₂.

The bifunctional mechanism at low temperature is supported by the fact that a strongly enhanced performance is obtained by mixing WIE with Fe/FER, a catalyst known to promote NO₂ formation.     

The bifunctional reaction pathway and dual kinetic regimes in NOx SCR by methane over cobalt mordenite catalysts

The pathway for selective reduction of NO_x by methane over Co mordenite cataysts has been studied by comparing the rates of the individual reactions (NO oxidation, CH₄ oxidation, NO₂ reduction) with that of the combined reaction (NO + O₂ + CH₄). Co⁽⁺²⁾ was exchanged into H-MOR and Na-MOR to give catalysts with different metal loading and number of support protons. Additionally, exchanged Co⁽⁺²⁾ ions were precipitated with NaOH to produce dispersed cobalt oxide on Na-MOR. The NO oxidation rate is the same for ion exchanged Co⁽⁺²⁾ ions in H-MOR and Na-MOR, but the rate of Co⁽⁺²⁾ ions is much lower than that of cobalt oxide. NO oxidation equilibrium is obtained only for those catalysts with high metal loading, cobalt oxide or run at low GHSV. Under the conditions of selective catalytic reduction, methane oxidation by O₂ is low for all catalysts. The turnover frequency of Co on Na-MOR, however, is higher than that on H-MOR. The rate of NO₂ reduction to N₂ is directly proportional to the number of support acid sites and independent of the amount of Co. Comparison of the rates and selectivities for the individual reactions with the combined reaction of NO + O₂ + CH₄ indicates that there are two types of catalysts. For the first, the NO oxidation is in equilibrium and the rate determining step is reduction of NO₂. For these catalysts, the rate (and selectivity) for formation of N₂ is identical from NO + O₂ + CH₄ and NO₂ + CH₄. These catalysts have high metal loading and few acid sites. Nevertheless, the rate of N₂ formation increases with increasing number of protons. For the second type of catalyst, NO oxidation is not in equilibrium and is the rate limiting step. For these catalysts the rate of N₂ formation increases with increasing metal loading. Neither catalyst type, however, is optimized for the maximum formation of N₂. By using a mixture of catalysts, one with high NO oxidation activity and one with a large number of Brønsted acid sites, the rate of N₂ is greater than the weighted sum of the individual catalysts. The current results support the proposal that the pathway for selective catalytic reduction is bifunctional where metal sites affect NO oxidation, while support protons catalyze the formation of N₂.     

On the mechanism of model diesel soot-O2 reaction catalysed by Pt-containing La-doped CeO2: A TAP study with isotopic O2

Pt supported on CeO₂ and 10 wt.% La³⁺-doped CeO₂ catalysts have been prepared, characterised and tested for soot oxidation by O₂ in TGA. The reaction mechanism has been studied in a TAP reactor with labelled O₂. Isotopic oxygen exchange between molecular O₂ and ‘O’ on the support/catalyst was observed and soot oxidation is being carried out by lattice oxygen. TAP studies further show that Pt improves O₂ adsorption and, therefore, 5 wt.% Pt-containing catalysts are more active for soot oxidation than the counterpart supports. In addition, CeO₂ doping by La³⁺ leads to an improved support, since La³⁺ stabilises the structure of CeO₂ when calcined at high temperature (1000 °C) and minimises sintering. In addition, La³⁺ improves the Ce⁴⁺/Ce³⁺ reduction as deduced from H₂-TPR experiments and favours oxygen mobility into the lattice. A synergetic effect of Pt and La³⁺ is observed, Pt-containing La³⁺-doped CeO₂ being the most active catalyst for soot oxidation by O₂ among the samples studied.     

Development of a new Rh/TiO2–sepiolite monolithic catalyst for N2O decomposition

Monolithic catalysts based on Rh/TiO₂–sepiolite were developed and tested in the decomposition of N₂O traces. Several effects such as the presence of NO, O₂ and NO + O₂ in the gas mixture, the catalysts pre-treatment and the metal loading were evaluated. The system was extremely sensitive to the amount of rhodium, passing through a maximum in the catalytic activity at a Rh content of 0.2 wt.%. It has been demonstrated that both NO and O₂ compete for the same adsorption sites as N₂O; however, this effect was not as severe as for other previously reported Rh systems. For NO + O₂ gas mixtures the inhibition effect was stronger than when only NO or O₂ was present. Analysis of the pre-reduced sample by XPS showed Rh mainly in the metal state, even after treatment with N₂O + O₂ mixtures, suggesting that the oxygen consumption observed in the Temperature Programmed Reaction experiments was related to the oxygen uptake by vacancies in the support. The presence of sepiolite in the support preparation and its role as a matrix over which TiO₂ particles were distributed, seems to play an important effect in the migration process of oxygen species through the support vacancies. The Rh/TiO₂ monolithic system is an attractive alternative for the elimination of N₂O traces from stationary sources due to the combination of high catalytic activity with a low pressure drop and optimum textural/mechanical properties.     

Combustion of methane over palladium ZSM-5 and mordenite catalysts

The effect of Pd-loading on Pd-NaZSM-5 and Pd-NaMordenite catalysts prepared by ion exchange was studied for methane combustion with excess oxygen (1% CH₄, 18% O₂, balance N₂) in the temperature range 40–500°C. Fresh and calcined samples (3 h, 450°C) showed methane conversions proportional to Pd-loading on Pd-NaZSM-5 catalysts, while conversions decreased with Pd-loading on calcined Pd-NaMordenite catalysts. TOF (number of methane molecules converted per second per Pd²⁺ ion) for over exchanged Pd-NaZSM5-116 was low as compared to under exchanged Pd-NaZSM5-80 and Pd-NaZSM5-58 samples. Close TOF's were found for the last two samples at 330°C. TOF differences in Pd-NaMordenite catalysts demonstrate the heterogeneity of Pd⁺² sites due to structurally nonidentical locations of cations. TOF's appear to be related to Na/Pd ratios in both catalyst types. Apparent activation energies for Pd-NaZSM-5 materials are higher than those for Pd-NaMordenite catalysts.     

Selective catalytic reduction of N2O in industrial emissions containing O2, H2O and SO2: behavior of Fe/ZSM-5 catalysts

The catalytic behavior in N₂O reduction by propane in the presence of O₂, H₂O and SO₂ of Fe/ZSM-5 catalysts prepared by ion exchange and chemical vapour deposition (CVD) is reported. The catalyst prepared by CVD shows a lower dependence of the rate of selective N₂O reduction on the decrease in C₃H₈ to N₂O ratio in the feed and a higher resistance to deactivation by SO₂ in accelerated durability tests with high SO₂ concentration (500 ppm). This catalyst shows stable catalytic behavior in the presence of SO₂ for more than 600 h of time-on-stream. Characterization of the catalysts by UV–VIS–NIR diffuse reflectance indicates that the poor performances of the sample prepared by ion exchange could be related to the presence of highly clustered Fe³⁺ species, in this catalyst. On the other hand, Fe₂O₃ particles are not present in the sample prepared by CVD while mainly isolated Fe³⁺ ions and iron-oxide nanoclusters are present.     

Mn/MFI catalyzed reduction of NOx with alkanes

Mn/MFI catalysts were prepared by different methods and probed as catalysts for the catalytic reduction of NO_x with CH₄ or iso-butane in a gas flow containing excess O₂. Mn/MFI with high manganese loading was obtained by solid state ion exchange (SSI). The intensity of an IR band at 957 cm⁻¹, which is due to the perturbation of zeolite lattice vibrations by Mn ions attached to cage walls is proportional to the Mn content of the catalysts. Conversely, the intensity of the 3610 cm⁻¹ band, assigned to Brønsted acid sites decreases linearly with the Mn loading. A catalyst obtained by exchanging Na/MFI with an aqueous solution of Mn acetate is found most active for NO_x reduction with methane. Transport by surface diffusion of Mn ions from MnI₂ to exchange positions in MFI is more efficient than their transport through the gas phase. High NO conversion over proton-free catalysts indicates that protons are not instrumental in NO_x reduction over Mn/MFI.     

Preparation and characterization of sulfated TiO2 with rhodium modification used in esterification reaction and decomposition of methyl orange☆

A unique Rh/TiO_2 solid acid catalyst modified with H_2SO_4 was synthesized and evaluated in the esterification reaction of propylene glycol methyl ether and decomposition of methyl orange(MO) in aqueous phase under halogen lamp irradiation. For this purpose, rhodium(Rh) nanoparticles were loaded on SO_4~(2-)/TiO_2 via the photo-deposition method. It was found that SO_4~(2-)/Rh–TiO_2 exhibited stronger catalytic activity than SO_4~(2-)/TiO_2. The new catalysts were characterized by X-ray powder diffraction(XRD), Brunauer–Emmett–Teller(BET), Transmission electron microscopy(TEM) and high-resolution(HRTEM), X-ray photoelectron spectroscopy(XPS) and Fourier Transform infrared spectroscopy(FTIR). Results from XRD and BET show that SO_4~(2-)/Rh–TiO_2 has higher specific surface area and smaller pore size than SO42-/TiO_2. The distribution of loaded Rh was found to be uniform with a particle size of 2–4 nm. Data from XPS reveal that Rh primarily exists as Rh~0 and Rh~(3+)in Rh–TiO_2 and SO_4~(2)-/Rh–TiO_2. These valence forms of Rh likely contribute to the enhanced catalytic activity. Furthermore, FT-IR spectra of the catalysts show an abundance of surface hydroxyl groups, which help the formation of hydroxyl radicals and the enhancement of surface acid density. The results show that more acid sites are formed on the sulfated Rh–TiO_2, and these acidic sites are largely responsible for improving the catalytic performance. This superior SO_4~(2-)/Rh–TiO_2 catalyst has potential applications in reactions requiring efficient acid catalysts, including esterification reactions and waste water treatment.     

Influence of the exchanged cation in Pd/BEA and Pd/FAU zeolites for catalytic oxidation of VOCs

0.5 wt% palladium supported on exchanged BEA and FAU zeolites were prepared, characterized and tested in the total oxidation of volatile organic compounds (VOCs). The BEA and FAU zeolites were exchanged with different cations to study the influence of alkali metal cations (Na⁺, Cs⁺) and H⁺ in Pd-based catalysts on propene and toluene total oxidation. The exchange with different cations (Na⁺, Cs⁺) and H⁺ led to a decrease of the surface area and the micropore volume. All Pd/BEA and Pd/FAU zeolites were found to be powerful catalysts for the total oxidation of VOCs. They were active at low temperature and totally selective for CO₂ and H₂O. However, their activity depends significantly on the type of zeolite and on the nature of the charge-compensating cation. The activity order for propene and toluene oxidation on FAU catalysts, Pd/CsFAU > Pd/NaFAU > Pd/HFAU, is the reverse of the activity order on BEA catalysts: Pd/HBEA > Pd/NaBEA > Pd/CsBEA. The catalytic activities can be rationalized in terms of the influence of the electronegativity of the charge-compensating cation on the Pd particles, the Pd dispersion, the PdO reducibility and the adsorption energies for VOCs.     

Unusual selectivity of oxygenate synthesis: Formation of acetic acid from syngas over unpromoted Rh in NaY zeolite

Syngas conversion over Rh/zeolite-NaY catalysts at high-pressure lead to high yields of acetic acid. This unusual selectivity toward one oxygenate in the absence of any catalyst promoter is most pronounced at lower temperature; the apparent activation energy for overall CO-hydrogenation is 23.7 kcal/mol, but for the formation of acetic acid it is 11.9 kcal/mol. The selectivity is little affected by the protons formed during the reduction of Rh. In stiu FT-IR measurement reveals that changes in activity and selectivity during the start-up period are caused by thorough catalyst reconstruction, converting the original Rh⁰ clusters to multinuclear Rh₆(CO)₁₆ and CH₃Rh_y(CO)_x and/or mononuclear CH₃Rh(CO)_x carbonyl complexes, and smaller Rh⁰ clusters. Stable acetate groups, but not the surface bound acetyls, are formed and detected by FT-IR. Most of the cooperating Rh species survive when the pressure is lowered from 1.0 to 0.1 MPa, maintaining a high acetic acid selectivity that is vastly superior to that of the fresh catalyst.     

Effect of Rh loading on the performance of Rh/Al2O3 for methane partial oxidation to synthesis gas

Catalytic performance for partial oxidation of methane (POM) to synthesis gas was studied over the Rh/Al₂O₃ catalysts with Rh loadings between 0.1 and 3 wt%. It was found that the ignition temperature of POM reaction increased with the decreasing of the Rh loadings in the catalysts. For the POM reaction over the catalysts with high (≥1 wt%) Rh loadings, steady-state reactivity was observed. For the reaction over the catalysts with low (≤0.25 wt%) Rh loadings, however, oscillations in CH₄ and reaction products (CO, H₂, and CO₂) were observed. Comparative studies using H₂-TPR, O₂-TPD and high temperature in situ Raman spectroscopy techniques were carried out in order to elucidate the relation between the redox property of the Rh species in the Rh/Al₂O₃ with different Rh loadings and the performance of the catalysts for the reaction. Three kinds of oxidized rhodium species, i.e. the rhodium oxide species insignificantly affected by the support (RhO_x), that intimately interacting with the Al₂O₃ surface (RhⁱO_x) and the Rh(AlO₂)_y species formed by diffusion of rhodium oxides in to sublayers of Al₂O₃ [C.P. Hwang, C.T. Yeh, Q.M. Zhu, Catal. Today, 51 (1999) 93.], were identified by H₂-TPR and O₂-TPD experiments. Among them, the first two species can be easily reduced by H₂ at temperature below 350 °C, while the last one can only be reduced by H₂ at temperature above 500 °C. The ignition temperatures of POM reaction over the catalysts are closely related to the temperature at which most of the RhO_x and RhⁱO_x species can be reduced by CH₄ in the reaction mixture. Compared to the Rh/Al₂O₃ with high Rh loadings, the catalysts with low Rh loadings contain more RhⁱO_x species which possess stronger RhO bond strength and are more difficult to be reduced than RhO_x by the reaction mixture. Higher temperature is therefore required to ignite the POM reaction over the catalysts with lower Rh loadings. The oscillation during the POM reaction over the Rh/Al₂O₃ with low Rh loadings can be related to the behaviour of Rh(AlO₂)_y species in the catalyst switching cyclically from the oxidized state to the reduced state during the reaction.     

Preparation and characterization of inexpensive heterogeneous catalysts for air pollution control: Two case studies

Relatively inexpensive heterogeneous catalysts for two reactions of great importance in air pollution control, NO reduction and VOC combustion, were prepared and characterized. Apart from their common practical goal and the frequent need for simultaneous removal of air pollutants, these reactions share a similar redox mechanism, in which the formulation of more effective catalysts requires an enhancement of oxygen transfer.

For NO reduction, supported catalysts were prepared by adding a metal (Cu, Co, K) using ion exchange (IE) and incipient wetness impregnation (IWI) to chars obtained from pyrolysis of a subbituminous coal. The effects of pyrolysis temperature, between 550 and 1000 °C, on selected catalyst characteristics (e.g., BET surface area, XRD spectrum, support reactivity in O₂) are reported. For IE catalysts, the surface area increased in the presence of the metals while the opposite occurred for IWI catalysts. For the Co-IE catalysts, the highest surface area was obtained at 700 °C. The XRD results showed that, except for Cu (which exhibited sharp Cu⁰ peaks), the catalysts may be highly dispersed (or amorphous) on the carbon surface. For the C–O₂ reaction the order of (re)activity was K  Co > Cu for IE catalysts and K > Cu > Co for IWI catalysts. For NO reduction the orders were K > Co > Cu (IE catalysts) and Cu > Co > K (IWI catalysts). In all cases the catalytic (re)activity for NO reduction was lower than that exhibited for the C–O₂ reaction. The K-IE and Cu-IWI catalysts appeared to be the most promising ones, although further improvements in catalytic activity will be desirable. Some surprising results regarding CO and CO₂ selectivity are also reported, especially for Co catalysts.

In VOC combustion, the effect of the nature of ion B (Fe and Ni) on the partial substitution of ion A (Ca for La) in ABO₃ perovskites (e.g., LaFeO₃ and LaNiO₃) and on their catalytic activity was studied. The perovskite-type oxides were characterized by means of surface area measurements, XRD, temperature-programmed desorption (TPD) and temperature-programmed reduction (TPR). The effect of partial substitution of La³⁺ by Ca²⁺ was more significant for the La_1−xCa_xFeO₃ perovskites. In this case, the electronic perturbation is compensated by an oxidation state increase of part of Fe³⁺ to Fe⁴⁺. The TPD results revealed that, at higher substitution levels, oxygen vacancies are also formed to preserve electroneutrality. For the La_1−xCa_xNiO₃ perovskites, the characterization results showed no evidence of large differences in electronic properties as calcium substitution increases. The La_1−xCa_xNiO₃ perovskites exhibited lower activity than the simple LaNiO₃ perovskite, whereas for the La_1−xCa_xFeO₃ substituted perovskites the most active catalyst (exhibiting the lowest ignition temperature) was obtained at the highest substitution level, La_0.6Ca_0.4FeO₃.

The performance of both groups of catalysts is briefly discussed in terms of redox processes, in which the interplay between oxygen transfer and electron transfer requires further elucidation for the improvement of catalytic activity.     

Production of hydrogen via partial oxidation of methanol over Au/TiO2 catalysts

Selective production of hydrogen by partial oxidation of methanol (CH₃OH + (1/2)O₂ → 2H₂ + CO₂) over Au/TiO₂ catalysts, prepared by a deposition–precipitation method, was studied. The catalysts were characterized by XRD, TEM, and XPS analyses. TEM observations show that the Au/TiO₂ catalysts exhibit hemispherical gold particles, which are strongly attached to the metal oxide support at their flat planes. The size of the gold particles decreases from 3.5 to 1.9 nm during preparation of the catalysts with the rise in pH from 6 to 9 and increases from 2.9 to 4.3 nm with the rise in calcination temperature up to 673 K. XPS analyses demonstrate that in uncalcined catalysts gold existed in three different states: i.e., metallic gold (Au⁰), non-metallic gold (Au^δ+) and Au₂O₃, and in catalysts calcined at 573 K only in metallic state. The catalytic activity is strongly dependent on the gold particle size. The catalyst precipitated at pH 8 and uncalcined catalysts show the highest activity for hydrogen generation. The partial pressure of oxygen plays an important role in determining the product distribution. There is no carbon monoxide detected when the O₂/CH₃OH molar ratio in the feed is 0.3. Both hydrogen selectivity and methanol conversion increase with increasing the reaction temperature. The reaction pathway is suggested to consist of consecutive methanol combustion, partial oxidation and steam reforming.     

Potential rare-earth modified CeO2 catalysts for soot oxidation: Part III. Effect of dopant loading and calcination temperature on catalytic activity with O2 and NO + O2

CeO₂ and CeReO_x_y catalysts are prepared by the calcination at different temperatures (y = 500–1000 °C) and having a different composition (Re = La³⁺ or Pr^3+/4+_, 0–90 wt.%). The catalysts are characterised by XRD, H₂-TPR, Raman, and BET surface area. The soot oxidation is studied with O₂ and NO + O₂ in the tight and loose contact conditions, respectively. CeO₂ sinters between 800–900 °C due to a grain growth, leading to an increased crystallite size and a decreased BET surface area. La³⁺ or Pr^3+/4+ hinders the grain growth of CeO₂ and, thereby, improving the surface catalytic properties. Using O₂ as an oxidant, an improved soot oxidation is observed over CeLaO_x_y and CePrO_x_y in the whole dopant weight loading and calcination temperature range studied, compared with CeO₂. Using NO + O₂, the soot conversion decreased over CeLaO_x_y catalysts calcined below 800 °C compared with the soot oxidation over CeO₂_y. CePrO_x_y, on the other hand, showed a superior soot oxidation activity in the whole composition and calcination temperature range using NO + O₂. The improvement in the soot oxidation activity over the various catalysts with O₂ can be explained based on an improvement in the external surface area. The superior soot oxidation activity of CePrO_x_y with NO + O₂ is explained by the changes in the redox properties of the catalyst as well as surface area. CePrO_x_y, having 50 wt.% of dopant, is found to be the best catalyst due to synergism between cerium and praseodymium compared to pure components. NO into NO₂ oxidation activity, that determines soot oxidation activity, is improved over all CePrO_x catalysts.     

TaON and Ta3N5 as new visible light driven photocatalysts

TaON and Ta₃N₅, Ta⁵⁺-based (oxy)nitrides, were studied as visible light driven photocatalysts. Under visible light irradiation (λ≥420 nm), the (oxy)nitrides oxidize water to O₂ and reduce H⁺ to H₂ in the presence of sacrificial reagents (Ag⁺ and methanol). TaON oxidizes water into O₂ efficiently, with a maximum quantum yield of 10%. The photocatalytic reactions proceed via the bandgap transitions (E_g, TaON: 2.5 eV, Ta₃N₅: 2.1 eV) without any noticeable degradation of the catalysts. The small energy gaps of TaON and Ta₃N₅ are ascribed to the valence band structures consisting of N 2p orbitals.     

NO removal by CH4 on Co-NaX-CO and Ag-NaX catalysts in a dual-bed system

NO removal using CH₄ as a reductant in a dual-bed system has been investigated with Co-NaX and Ag-NaX catalysts, which were prepared by Co²⁺-, Ag⁺-ion exchange into zeolite NaX, respectively, and activation for 5 h at 500 °C. The experimental result has been compared with that of a Co-NaX-CO catalyst, additionally pre-treated under CO flow for the Co-NaX catalyst. The cobalt crystal structure of a Co-NaX-CO catalyst is Co₃O₄, which promotes NO oxidation to NO₂ by excess O₂ at a low temperature (523 K). The mechanical mixture of Co-NaX-CO and Ag-NaX catalysts shows a synergy effect on NO reduction to N₂ by CH₄ in the presence of excess O₂ and H₂O, but the NO reduction decreases quickly as time passes. However, the NO reduction to N₂ in a deNO bed at 523 K and a deNO₂ bed at 423 K, which are relatively lower than the reaction temperatures for common SCR systems, still remained at 67% even in a H₂O 10% gas mixture after 160 min.     

DeNOx reactions on Cu-zeolites Decomposition of NO, N2O and SCR of NO by C3H8 and CH4 on Cu-ZSM-5 and Cu-AlTS-1 catalysts

Cu-ZSM-5 and Cu-AlTS-1 catalysts were prepared by solid state ion exchange and studied in DeNO_x reactions. A NO₃ type surface complex was found to be an active intermediate in the decomposition of NO and N₂O. Copper was oxidized to Cu²⁺ in the decomposition reactions. Oscillations at full N₂O conversion were observed in the gas phase O₂ concentration, without any change in the N₂ concentration. The oscillation was synchronized by gas phase NO formed from the NO₃ complex. The same complex seems to be an active intermediate also in NO selective catalytic reduction (SCR) by methane, whereas carbonaceous deposits play a role in NO SCR by propane. TPD reveals that only 10–20% of the total copper in the zeolites participates in the catalytic cycles.     

Catalytic behavior of La–Sr–Ce–Fe–O mixed oxidic/perovskitic systems for the NO+CO and NO+CH4+O2 (lean-NOx) reactions

Mixed oxides of the general formula La_0.5Sr_xCe_yFeO_z were prepared by using the nitrate method and characterized by XRD and Mössbauer techniques. The crystal phases detected were perovskites LaFeO₃ and SrFeO_3−x and oxides -Fe₂O₃ and CeO₂ depending on x and y values. The low surface area ceramic materials have been tested for the NO+CO and NO+CH₄+O₂ (“lean-NO_x”) reactions in the temperature range 250–550°C. A noticeable enhancement in NO conversion was achieved by the substitution of La³⁺ cation at A-site with divalent Sr⁺² and tetravalent Ce⁺⁴ cations. Comparison of the activity of the present and other perovskite-type materials has pointed out that the ability of the La_0.5Sr_xCe_yFeO_z materials to reduce NO by CO or by CH₄ under “lean-NO_x” conditions is very satisfying. In particular, for the NO+CO reaction estimation of turnover frequencies (TOFs, s⁻¹) at 300°C (based on NO chemisorption) revealed values comparable to Rh/-Al₂O₃ catalyst. This is an important result considering the current tendency for replacing the very active but expensive Rh and Pt metals. It was found that there is a direct correlation between the percentage of crystal phases containing iron in La_0.5Sr_xCe_yFeO_z solids and their catalytic activity. O₂ TPD (temperature-programmed desorption) and NO TPD studies confirmed that the catalytic activity for both tested reactions is related to the defect positions in the lattice of the catalysts (e.g., oxygen vacancies, cationic defects). Additionally, a remarkable oscillatory behavior during O₂ TPD studies was observed for the La_0.5Sr_0.2Ce_0.3FeO_z and La_0.5Sr_0.5FeO_z solids.     

Potential rare-earth modified CeO2 catalysts for soot oxidation part II: Characterisation and catalytic activity with NO + O2

Ceria (CeO₂) and rare-earth modified ceria (CeReO_x with Re = La³⁺, Pr^3+/4+, Sm³⁺, Y³⁺) supports and Pt impregnated supports are studied for the soot oxidation under a loose contact with the catalyst with the feed gas, containing NO + O₂. The catalysts are characterised by XRD, H₂-TPR, DRIFT and Raman spectroscopy. Among the single component oxides, CeO₂ is significantly more active compared with the other lanthanide oxides used in this study. Doping CeO₂ with Pr^3+/4+ and La³⁺ improved, however, the soot oxidation activity of the resulting solid solutions. This improvement is correlated with the surface area in the case of CeLaO_x and to the surface area and redox properties of CePrO_x catalyst. The NO conversion to NO₂ over these catalysts is responsible for the soot oxidation activity. If the activity per unit surface area is compared CePrO_x is the most active one. This indicates that though La³⁺ can stabilise the surface area of the catalyst in fact it decreases the soot oxidation activity of Ce⁴⁺. The lattice oxygen participates in NO conversion to NO₂ and the rate of this lattice oxygen transfer is much faster on CePrO_x. In general, the improvement of the soot oxidation is observed over the Pt impregnated CeO₂ and CeReO_x catalysts, and can be correlated to the presence of Pt°. The surface reduction of the supports in the presence of Pt occurred below 100 °C. The surface redox properties of the support in the Pt catalysts do not have a significant role in the NO to NO₂ conversion. In spite of the lower surface area, the Pt/CeYO_x and Pt/CeO₂ catalysts are found to be more active due to larger Pt crystal sizes. The presence of Pt also improved the CO conversion to CO₂ over these catalysts. The activation energy for the soot oxidation with NO + O₂ is found to be around 50 kJ/mol.     

Potential rare earth modified CeO2 catalysts for soot oxidation: I. Characterisation and catalytic activity with O2

Ceria (CeO₂) and rare-earth modified ceria (CeReO_x with Re = La, Pr, Sm, Y) catalysts are prepared by nitrate precursor calcination and are characterised by BET surface area, XRD, H₂-TPR, and Raman spectroscopy. Potential of the catalysts in the soot oxidation is evaluated in TGA with a feed gas containing O₂. Seven hundred degree Celsius calcination leads to a decrease in the surface area of the rare-earth modified CeO₂ compared with CeO₂. However, an increase in the meso/macro pore volume, an important parameter for the soot oxidation with O₂, is observed. Rare-earth ion doping led to the stabilisation of the CeO₂ surface area when calcined at 1000 °C. XRD, H₂-TPR, and Raman characterisation show a solid solution formation in most of the mixed oxide catalysts. Surface segregation of dopant and even separate phases, in CeSmO_x and CeYO_x catalysts, are, however, observed. CePrO_x and CeLaO_x catalysts show superior soot oxidation activity (100% soot oxidation below 550 °C) compared with CeSmO_x, CeYO_x, and CeO₂. The improved soot oxidation activity of rare-earth doped CeO₂ catalysts with O₂ can be correlated with the increased meso/micro pore volume and stabilisation of external surface area. The segregation of the phases and the enrichment of the catalyst surface with unreducible dopant decrease the intrinsic soot oxidation activity of the potential CeO₂ catalytic sites. Doping CeO₂ with a reducible ion such as Pr^4+/3+ shows an increase in the soot oxidation. However, the ease of catalyst reduction and the bulk oxygen-storage capacity is not a critical parameter in the determination of the soot oxidation activity. During the soot oxidation with O₂, the function of the catalyst is to increase the ‘active oxygen’ transfer to the soot surface, but it does not change the rate-determining step, as evident from the unchanged apparent activation energy (around 150 kJ mol⁻¹), for the catalysed and un-catalysed soot oxidation. Spill over of oxygen on the soot surface and its subsequent adsorption at the active carbon sites is an important intermediate step in the soot oxidation mechanism.