浅析CO_2汽提法尿素装置合成系统的NH_3/CO_2

介绍CO2汽提法尿素装置合成系统的NH3/CO2的控制方法,合成系统NH3/CO2异常的症状,判断方法,偏离正常时的处理和防范措施。     

Selective oxidehydrogenation of ethane with CO2 over CeO2-based catalysts

Ceria catalysts were found active and selective to the oxidehydrogenation of ethane (ODE) with CO₂ and the actual contribution for C₂H₄ formation from heterogeneous catalysis was 75–55% in the range 953–993 K. The presence of calcium ions in solid solution in the ceria crystalline network increased significatively the selectivity to ethene and the efficiency of CO₂ as oxidant in the heterogeneous reaction.     

A CO and CO2 tolerating (La0.9Ca0.1)2(Ni0.75Cu0.25)O4+d Ruddlesden-Popper membrane for oxygen separation

A series of novel dense mixed conducting ceramic membranes based on K₂NiF₄-type (La_1–xCa_x)₂ (Ni_0.75Cu_0.25)O_4+δ was successfully prepared through a sol-gel route. Their chemical compatibility, oxygen permeability, CO and CO₂ tolerance, and long-term CO₂ resistance regarding phase composition and crystal structure at different atmospheres were studied. The results show that higher Ca contents in the material lead to the formation of CaCO₃. A constant oxygen permeation flux of about 0.63 mL·min⁻¹·cm⁻² at 1173 K through a 0.65 mm thick membrane was measured for (La_0.9Ca_0.1)₂ (Ni_0.75Cu_0.25)O_4+δ, using either helium or pure CO₂ as sweep gas. Steady oxygen fluxes with no sign of deterioration of this membrane were observed with increasing CO₂ concentration. The membrane showed excellent chemical stability towards CO₂ for more than 1360 h and phase stability in presence of CO for 4 h at high temperature. In addition, this membrane did not deteriorate in a high-energy CO₂ plasma. The present work demonstrates that this (La_0.9Ca_0.1)₂(Ni_0.75Cu_0.25)O_4+δ membrane is a promising chemically robust candidate for oxygen separation applications.     

Oxidative dehydrogenation of ethylbenzene to styrene with CO2 over SnO2–ZrO2 mixed oxide nanocomposite catalysts

SnO₂–ZrO₂ nanocomposite catalysts with different compositions ranging from 0 to 100% of SnO₂ were prepared at room temperature by co-precipitation method using aqueous ammonia as a hydrolyzing agent. X-ray diffraction, transmission electron microscopic characterization revealed the SnO₂–ZrO₂ nanocomposite behavior. Acid–base properties of these catalysts were ascertained by temperature-programmed desorption (TPD) of NH₃ and CO₂. Both acidic and basic sites distribution of the nanocomposite catalysts is quite different from those of respective single oxides (SnO₂ or ZrO₂). Catalytic activity of these nanocomposite catalysts for ethylbenzene dehydrogenation (EBD) to styrene in the presence of excess CO₂ was evaluated. The change in the acid–base bi-functionality of the nanocomposite catalysts in comparison with single oxides had profound positive influence in enhancing the catalytic activity.     

用于甲烷二氧化碳重整新型催化材料的研究进展

甲烷二氧化碳重整因具有环境保护与资源利用的双重效益而备受关注,与其相关的催化材料研究取得了巨大进步。本文回顾了甲烷二氧化碳重整反应催化剂研究方面的主要工作,概述了近年来该领域中新型催化材料的研究进展。     

Kinetics of CO and H2 oxidation over CuO-CeO2 catalyst in H2 mixtures with CO2 and H2O

The kinetics of CO and H₂ oxidation over a CuO-CeO₂ catalyst were simultaneously investigated under reaction conditions of preferential CO oxidation (PROX) in hydrogen-rich mixtures with CO₂ and H₂O. An integral packed-bed tubular reactor was used to produce kinetic data for power-law kinetics for both CO and H₂ oxidations. The experimental results showed that the CO oxidation rate was essentially independent of H₂ and O₂ concentrations, while the H₂ oxidation rate was practically independent of CO and O₂ concentrations. In the CO oxidation, the reaction orders were 0.91, −0.37 and −0.62 with respect to the partial pressure of CO, CO₂ and H₂O, respectively. In the H₂ oxidation, the orders were 1.0, −0.48 and −0.69 with respect to the partial pressure of H₂, CO₂ and H₂O, respectively. The activation energies of the CO oxidation and the H₂ oxidation were 94.4 and 142 kJ/mol, respectively. The rate expressions of both oxidations were able to predict the performance of the PROX reactor with accuracy. The independence between the CO and the H₂ oxidation suggested different sites for CO and H₂ adsorption on the CuO-CeO₂ catalyst. Based on the results, we proposed a new reaction model for the preferential CO oxidation. The model assumes that CO adsorbs selectively on the Cu⁺ sites; H₂ dissociates and adsorbs on the Cu⁰ sites; the adsorbed species migrates to the interface between the copper components and the ceria support, and reacts there with the oxygen supplied by the ceria support; and the oxygen deficiency on the support is replenished by the oxygen in the reaction mixture.     

CO oxidation and CO2 reduction on carbon supported PtWO3 catalyst

The activity of a carbon supported PtWO₃ (PtWO₃/C) catalyst in the CO oxidation and CO₂ reduction reactions was evaluated in sulfuric acid solution at room temperature.Cyclic voltammetry combined with on-line mass spectrometry shows that the oxidation of both saturated CO adlayer and dissolved CO on PtWO₃/C material commences at rather low potentials, ca. 0.18 and 0.12 V vs. RHE, respectively. However, the low-potential process seems to involve only a minor fraction of the CO adlayer, the major part of the adsorbed CO layer being oxidised at the potentials as high as those for pure Pt catalysts—ca. 0.7 V vs. RHE. PtWO₃/C material was found to reversibly de-activate upon a prolonged exposure to the CO-saturated solution due to the inhibition of the hydrogen tungsten bronze formation.The reduction of CO₂ on PtWO₃/C leads to the formation of an adsorbate - presumably CO - on the Pt sites of the catalyst. Although the rate of the adsorbate build-up on PtWO₃/C at 0.1 V is lower than that on pure Pt/C, our results indicate that upon a prolonged exposure of the PtWO₃/C electrode to a CO₂-saturated solution a complete poisoning of the Pt sites with the adsorbate is likely to occur at room temperature.     

Reduction of NO by CO on Cu/ZrO2/Al2O3 catalysts: Characterization and catalytic activities

ZrO₂, γ-Al₂O₃ and ZrO₂/γ-Al₂O₃-supported copper catalysts have been prepared, each with three different copper loads (1, 2 and 5 wt%), by the impregnation method. The catalysts were characterized by nitrogen adsorption (BET), X-ray diffraction (XRD), temperature programmed reduction (TPR) with H₂, Raman spectroscopy and electronic paramagnetic resonance (EPR). The reduction of NO by CO was studied in a fixed-bed reactor packed with these catalysts and fed with a mixture of 1% CO and 1% NO in helium. The catalyst with 5 wt% copper supported on the ZrO₂/γ-Al₂O₃ matrix achieved 80% reduction of NO. Approximately the same rate of conversion was obtained on the catalyst with 2 wt% copper on ZrO₂. Characterization of these catalysts indicated that the active copper species for the reduction of NO are those in direct contact with the oxygen vacancies found in ZrO₂.     

Characterization and catalytic activity of Pd/V2O5/Al2O3 catalysts on benzene total oxidation

The role of vanadium oxide and palladium on the benzene oxidation reaction over Pd/V₂O₅/Al₂O₃ catalysts was investigated. The Pd/V₂O₅/Al₂O₃ catalysts were more active than V₂O₅/Al₂O₃ and Pd/Al₂O₃ catalysts. The increase of vanadium oxide content decreased the Pd dispersion and increased the benzene conversion. A strong Pd particle size effect on benzene oxidation reaction was observed. Although the catalysts containing high amount of V⁴⁺ species were more active, the Pd particle size effect was responsible for the higher activity.     

Hydrogenation of carbon dioxide to methanol over palladium-promoted Cu/ZnO/A12O3 catalysts

The effect of Pd on a Cu/ZnO/A1₂O₃ catalyst for methanol synthesis from CO₂/H₂ has been investigated. Activities of impregnated catalysts and physical mixtures were studied in an internal recycle reactor under 5 MPa, 250°C and a range of conversions. In all cases, the promotion of methanol production was greater at higher flow rates (lower conversions). The promotion achieved by use of Pd/A1₂O₃+ Cu/ZnO/Al₂O₃ physical mixtures was found to increase with Pd content. Greater promotion was observed over the Pd impregnated Cu/ZnO/Al₂O₃ catalysts, although this was insensitive to the particular Pd loadings used. The results are consistent with the proposal that hydrogen spillover is responsible for the observed promotion. The effectiveness of Pd as a promoter for the reduction of CuO in the catalysts was studied by TPR and was found to be related to the level of promotion in methanol production.     

Potential of zeolite supported rhodium catalysts for the CO2 reforming of CH4

Zeolite Y supported rhodium catalysts were prepared by ion-exchange starting from an aqueous solution of [Rh[(NH₃)₅Cl]Cl₂·6H₂0]. Previous work in this laboratory had shown that this procedure results in a Rh dispersion of near 100%. The catalysts were tested for their activity in the CO₂ reforming of CH₄. They were found to combine extraordinary stability with high activity and selectivity. At 923 K, 90 mol-% of the CH₄ was converted giving a H₂/CO ratio near unity. A weight loading of 0.5 to 0.93% Rh gives the highest turnover frequencies. Thermodynamic equilibrium is reached near 873 K. With a given Rh loading, the zeolite supports are superior to amorphous supports and NaY is superior to the HY. No deactivation was observed in tests of 30 h time on stream at atmospheric pressure or after repeated thermal cycles. No coke deposition was detected by temperature programmed oxidation of used catalysts. Temperature programmed reduction indicates the presence of three discernible Rh species.     

Pd/Ce0.6Zr0.4O2/Al2O3 as advanced materials for three-way catalysts: Part 1. Catalyst characterisation, thermal stability and catalytic activity in the reduction of NO by CO

Pd-loaded Ce_0.6Zr_0.4O₂ solid solutions supported on Al₂O₃ are investigated as catalysts for the reduction of NO by CO. The attention is focused on the role of the Ce_0.6Zr_0.4O₂ and of the Pd dispersion on the catalytic activity. The system shows a very high activity below 500 K, which is almost independent on the Pd dispersion. The high activity is attributed to a promoting effect of the Ce_0.6Zr_0.4O₂ on the NO conversion. Investigation of the influence of high temperature treatments disclosed a thermal stabilisation of both Ce_0.6Zr_0.4O₂ and Al₂O₃ in the Ce_0.6Zr_0.4O₂/Al₂O₃ system.     

Tri-reforming of CH4 using CO2 for production of synthesis gas to dimethyl ether

In general, there are three processes for production of synthesis gas; steam reforming, CO₂ reforming and partial oxidation of methane or natural gas. In the present work, we refer to tri-reforming of methane to synthesize syngas with desirable H₂/CO ratios by simultaneous oxy-CO₂-steam reforming of methane. In this study, we report the results obtained on tri-reforming of methane over the Ni/ZrO₂ based catalyst in order to restrain the carbon deposition and to evaluate the catalytic performance. Results of tri-reforming of CH₄ by three catalysts (Ni/Ce–ZrO₂, Ni/ZrO₂ and Haldor Topsoe R67-7H) are showed that the coke on the reactor wall and the surface of catalyst were reduced dramatically. It was found that the weak acidic site, basic site and redox ability of Ce–ZrO₂ play an important role in tri-reforming of methane conversion. Carbon deposition depends not only on the nature of support, but also on the oxidant as like steam or oxygen. Therefore, the process optimization by reactant ratios is important to manufacture the synthesis gas from natural gas and carbon dioxide.     

Effects of ZrO2/Al2O3 properties on the catalytic activity of Pd catalysts for methane combustion and CO oxidation

Zirconia supported on alumina was prepared and characterized by BET surface area, X-ray diffraction (XRD), X-ray photoelectron spectra (XPS), temperature programmed desorption (TPD), and pulse reaction. 0.2% Pd/ZrO₂/Al₂O₃ catalyst were prepared by incipient wetness impregnation of supports with aqueous solution of Pd(NO₃)₂. The effects of support properties on catalytic activity for methane combustion and CO oxidation were investigated. The results show that ZrO₂ is highly dispersed on the surface of Al₂O₃ up to 10 wt.% ZrO₂, beyond this value tetragonal ZrO₂ is formed. The presence of a small amount of ZrO₂ can increase the surface area, pore volume and acidity of support. CO–TPD results show that the increase of CO adsorption capacity and the activation of CO bond after the presence of ZrO₂ lead to the increase of catalytic activity of Pd catalyst for CO oxidation. CO pulse reaction results indicate that the lattice oxygen of support can be activated at lower temperature following the presence of ZrO₂, but it does not accelerate the activity of 0.2% Pd/ZrO₂/Al₂O₃ for methane combustion. 0.2% Pd/ZrO₂/Al₂O₃ dried at 120 °C shows highest activity for CH₄ combustion, and the activity can be further enhanced following the repeat run. The increase of treatment temperature and pre-reduction can decrease the activity of catalyst for CH₄ combustion.     

二氧化碳液化与输送技术

CO2过度排放导致的环境问题使世界各国都在想方设法将其回收后埋存或利用。但是,CO2的资源地离利用地一般较远,而且CO2在常温常压下为气态,如何将CO2安全经济地运输到目的地成为二氧化碳捕集技术大规模利用的技术关键。研究表明,采用液体输送方式可以降低系统能耗和成本。文章分析对比了不同二氧化碳液化方法的优劣性,并探讨了管线输送中需要注意的问题。     

The preparation and characterization of Au@TiO2 nanoparticles and their catalytic activity for CO oxidation

Au@TiO₂ core/shell nanoparticles were synthesized by a simple and efficient one-step method using tetrabutyl titanate as TiO₂ precursor. The samples were characterized by TEM, XRD, UV–vis and XPS. The experiments demonstrated that the average particles size of Au was 10–15 nm, and the thickness of TiO₂ shell was 1–3 nm. TiO₂ shell induced a red-shift of the absorption peak of Au. This material exhibited catalytic activity for CO oxidation. This study offered an approach for CO oxidation by using Au@TiO₂ model catalysts.     

CO2吸附强化CH4/H2O重整制氢催化剂研究进展

CO_2吸附强化CH_4/H_2O重整制氢是提供低成本高纯氢气和实现CO_2减排的方法之一。其中,催化剂和吸附剂是该工艺的重要组成部分,其活性与选择性制约了反应速率和产率,寿命长短关系到生产成本。综述了CO_2吸附强化CH_4/H_2O重整制氢催化剂和吸附剂的研究现状及存在的问题,机械混合的催化剂与吸附剂在反应过程中存在吸附产物包覆催化活性位点的问题,导致催化剂活性迅速下降。针对该问题,进一步探讨了不同结构双功能复合催化剂的结构特性、研究现状及其在循环-再生过程中存在的问题,核壳型双功能催化剂具有吸附组分与催化剂组分相对独立、催化组分分散分布和比表面积大等优点,在吸附强化制氢中有进一步研究的潜力。利用双功能催化剂的结构特点,实现反复循环再生过程中催化与脱碳反应的匹配,是推动CO_2吸附强化CH_4/H_2O重整制氢技术工业化发展的关键。     

CO, H2 or C3H8 assisted catalytic combustion of methane over supported LaMnO3 monoliths

The effect of the addition of a second fuel such as CO, C₃H₈ or H₂ on the catalytic combustion of methane was investigated over ceramic monoliths coated with LaMnO₃/La-γAl₂O₃ catalyst. Results of autothermal ignition of different binary fuel mixtures characterised by the same overall heating value show that the presence of a more reactive compound reduces the minimum pre-heating temperature necessary to burn methane. The effect is more pronounced for the addition of CO and very similar for C₃H₈ and H₂. Order of reactivity of the different fuels established in isothermal activity measurements was: CO>H₂≥C₃H₈>CH₄. Under autothermal conditions, nearly complete methane conversion is obtained with catalyst temperatures around 800 °C mainly through heterogeneous reactions, with about 60–70 ppm of unburned CH₄ when pure methane or CO/CH₄ mixtures are used. For H₂/CH₄ and C₃H₈/CH₄ mixtures, emissions of unburned methane are lower, probably due to the proceeding of CH₄ homogeneous oxidation promoted by H and OH radicals generated by propane and hydrogen pyrolysis at such relatively high temperatures.

Finally, a steady state multiplicity is found by decreasing the pre-heating temperature from the ignited state. This occurrence can be successfully employed to pilot the catalytic ignition of methane at temperatures close to compressor discharge or easily achieved in regenerative burners.     

Kinetic experiments and modeling of a three-phase catalytic hydrogenation reaction in supercritical CO2

The three-phase catalytic hydrogenation of an unsaturated ketone using supercritical carbon dioxide as a solvent was studied in order to simulate the performance of a semi-industrial trickle-bed reactor. High pressure kinetic experiments were carried out in a modified internal recycle reactor of Berty type. An industrial Pd on alumina supported catalyst was used, in form of egg-shell pellets. Data were collected over the whole conversion range, allowing for a thorough inspection of the reaction rate composition dependencies. It is shown that supercritical CO₂ strongly increases the reaction rate. Experimental data sets were fit using both simple homogeneous power-law kinetics and complex heterogeneous Langmuir–Hinshelwood models: here, the estimation of liquid concentrations was performed through vapor–liquid equilibrium calculations based on an equation-of-state approach.     

Characterization and reactivity of MoO3/SiO2 catalysts in the selective catalytic oxidation of ammonia to N2

Silica-supported MoO₃ catalysts with MoO₃ loadings up to 21% w/w were prepared, characterized and tested in the selective catalytic oxidation (SCO) of ammonia to N₂ under dilute conditions. It is found that the catalysts are active and selective in the reaction, and that the catalytic performance increases on increasing the Mo loading. Crystalline MoO₃, detected over the silica support, is supposed to be the active species in the reaction. The reactivity of the catalysts is depressed by water addition to the feed at low temperatures and is enhanced by the presence of selected promoters, like Bi and Pb.