Enhanced electromagnetic interference shielding properties of silicon carbide composites with aligned graphene nanoplatelets

Graphene nanoplatelets (GNPs) were successfully incorporated into silicon carbide (SiC) ceramic matrix in a self-aligned pattern and the obtained materials displayed extremely high value of shielding effectiveness (SE) over 40?dB by adding only 3?wt.% GNPs, which was the highest SE value in all SiC-based composites reported in literature up to now. It was found that the texture distribution of GNPs was crucial to achieve the high electromagnetic interference shielding performance of SiC/GNPs composites, which can contribute to the significant improvement of both absorption and reflection. The improved absorption originated from the formation of network of mini capacitors comprised of self-aligned GNPs and multiple reflections. The improvement of reflection was attributed to the high electrical conductivity of the composite due to the introduction of GNPs. These results indicate that SiC/GNPs composites can be used as high-performance ceramic-based EMI shielding materials.     

Electrical conductivity and electromagnetic interference shielding of polyaniline/polyacrylate composite coatings

Lightweight and flexible composite coatings of p‐toluene sulfonic acid doped polyaniline (PANI–TSA) with various mass fractions and polyacrylate were prepared for electromagnetic interference (EMI) shielding. Both the volume and surface conductivities of the composite coatings increased with increasing PANI–TSA; furthermore, the volume conductivity showed a typical percolation behavior with a percolation threshold at about 0.21. The EMI shielding effectiveness (SE) of the PANI–TSA/polyacrylate coatings over the range of 14 kHz to 15 GHz increased with increasing PANI–TSA as the direct‐current conductivity did. EMI SE of the coatings at the low frequencies (14 kHz to 1 GHz) was around 30–80 dB, higher than that at the high frequencies (1–15 GHz); this indicated possible commercial application of the coatings for far‐field EMI shielding. The highest EMI SE value was 79 dB at 200 MHz with a coating thickness of 70 ± 5 μm. The moderate SE, light weight, and easy preparation of the coating are advantages for future applications for EMI shielding. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 2149–2156, 2005     

Preparation of polyaniline/polyacrylate composites and their application for electromagnetic interference shielding

Polyaniline (PANI) deposited polyacrylate (PA) powders were prepared by chemical polymerization of aniline in hydrochloric acid with dispersed PA powders. The powders, after dedoped with ammonia water, were re‐doped with camphorsulfonic acid (CSA) to render them conductive, and conductive PANI/polyacrylate composite coatings (PANI/PA) were prepared by bead milling of these CSA‐doped PANI (PANI–CSA) deposited polyacrylate powders (PANI–CSA/PA). It was found that aniline was polymerized preferentially at the surfaces of the powders and PANI deposited powders were obtained as indicated by the scanning electronic microscopy images. The amount of deposited PANI increased with the aniline/polyacrylate weight ratio in feed, and no isolated PANI particles was found. UV–Vis and Fourier transformed infrared spectra indicated that the PANI layer was physically adhered to the PA powders, and not chemically. Conductivities of the PANI–CSA/PA powders and the PANI/PA coatings increased with the amounts of PANI–CSA and a percolation threshold of 0.2 and 0.3 was demonstrated, respectively. Electromagnetic interference shielding measurements showed that the shielding effectiveness of the PANI/PA coatings increased with PANI–CSA loadings, and shielding effectiveness as high as 60 dB can be achieved with the coatings. POLYM. COMPOS., 27:627–632, 2006. © 2006 Society of Plastics Engineers     

Electrical and dielectric properties of multiwall carbon nanotube/polyaniline composites

In this paper, electrical and dielectric properties of multiwall carbon nanotubes (MWCNTs)/insulating polyaniline (PANI) composites were studied. A mixture of MWCNTs and insulating polyaniline was dispersed in an ethanol solution by ultrasonic process, subsequently dried, and was hot-pressed at 200 °C under 30 MPa. Electrical and dielectric properties of the composites were measured. The experimental results show that the dc conductivities of the composites exhibit a typical percolation behavior with a low percolation threshold of 5.85 wt.% MWCNTs content. The dielectric constant of the composites increases remarkably with the increasing MWCNTs concentration, when the MWCNTs concentration was close to percolation threshold. This may be attributed to the critical behavior of the dielectric constant near the percolation threshold as well as to the polarization effects between the clusters inside the composites.     

Broadband electromagnetic shielding performance of carbon nanotube-carbon fibre/silicon carbide cross-scale laminated composites

A carbon nanotube-carbon fibre/silicon carbide (CNT-CF/SiC) laminated composite, with a density of 1.61 g/cm³, thickness of 2.7–3.0 mm and conductivity of 6.10 S/cm, was prepared by densifying a single layer with boron-modified phenolic resin and then welding it with resin-derived carbon layer by layer. This laminated composite was alternately composed of a relatively dense CNT buckypaper/SiC composite layer and a relatively porous three-dimensional needled CF felt/SiC composite layer. The CF felt with a laminated constructure produced a laminated substructure nested within the layers. Expanded graphite with laminated structures produced laminated substructures nested within the interfaces. The average total shielding efficiency values of the composites with 5 layers (CNT-CF/SiC-5), 4 layers and a CNT buckypaper/SiC composite layer on the top surface, and 4 layers and a CF felt/SiC composite layer on the top surface were 45.14, 37.70 and 38.85 dB, respectively, throughout the X-band and were 52.31, 45.56 and 43.54 dB, respectively, throughout the Ku-band. The transmission coefficient of CNT-CF/SiC-5 was as low as 10^?5?10^?6 orders of magnitude over the entire frequency range of 8.2–18 GHz except for very few frequency points. The optimal number of layers for this multilevel and multiscale laminated composite is believed to be 5.     

Fabrication and electromagnetic interference shielding effectiveness of Ti3Si(Al)C2 modified Al2O3/SiC composites

A dense alumina fiber reinforced silicon carbide matrix composites (Al₂O₃/SiC) modified with Ti₃Si(Al)C₂ were prepared by a joint process of chemical vapor infiltration, slurry infiltration and reactive melt infiltration. The conductive Ti₃Si(Al)C₂ phase introduced into the matrix modified the microstructure of Al₂O₃/SiC. The refined microstructure was composed of conductive phase, semiconductive phase and insulating phase, which led to admirable electromagnetic shielding properties. Electromagnetic interference shielding effectiveness (EMI SE) of Al₂O₃/SiC and Ti₃Si(Al)C₂ modified Al₂O₃/SiC were investigated over the frequency range of 8.2–12.4 GHz. The EMI SE of Al₂O₃/SiC-Ti₃Si(Al)C₂ exhibited a significant increase from 27.6 to 42.1 dB compared with that of Al₂O₃/SiC. The reflection and absorption shielding effectiveness increased simultaneously with the increase of the electrical conductivity.     

Synthesis and characterization of hydroxyapatite/carboxylic acid functionalized MWCNTS composites and its triple layer coatings for biomedical applications

Introduction

Achievement of bioactive coatings on metallic implant surface with higher adhesive strength and corrosive resistance was one of the main challenges for the current biomaterial researchers. Hydroxyapatite was one of the promising bioactive ceramic which can be applied as a coating on the metallic substrate due to its similarity with the human bone.

Fabrication of novel polyaniline/flowerlike copper monosulfide composites with enhanced electromagnetic interference shielding effectiveness

Novel polyaniline (PANI)/flowerlike CuS composites with improved electromagnetic interference (EMI) shielding effectiveness (SE) were prepared through the in situ polymerization of PANI into the flowerlike CuS microspheres. X‐ray diffraction, scanning electron microscopy, Fourier transform infrared spectroscopy, ultraviolet–visible optical absorption spectroscopy, thermogravimetric analysis, electrical conductivity testing, and EMI SE testing were used to characterize the as‐obtained products. The results reveal that the flowerlike CuS was uniformly coated by a PANI shell. Most importantly, compared with the original CuS and pure PANI, the novel PANI/flowerlike CuS composites exhibited a remarkably enhanced SE. With a thickness of 3 mm, the optimal EMI SE of the PANI–CuS composites reached ?45.2 dB at 2.78 GHz, and an improved shielding efficiency below ?18 dB was also obtained over the frequency range from 300 kHz to 3 GHz. This suggested that these novel PANI/flowerlike CuS composites have promising applications in the field of shielding materials. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45232.     

A new route for the preparation of flexible skin–core poly(ethylene-co-acrylic acid)/polyaniline functional hybrids

Surface modification of polymeric films is a way to obtain final products with high performance for many specific and ad hoc tailored applications, e.g. in functional packaging, tissue engineering or (bio)sensing. The present work reports, for the first time, on the design and development of surface modified ethylene–acrylic acid copolymer (EAA) films with polyaniline (PANI), with the aim of inducing electrical conductivity and potentially enable the electronic control of a range of physical and chemical properties of the film surface, via a new “grafting from” approach. In particular, we demonstrate that PANI was successfully polymerized and covalently grafted onto flexible EAA substrates, previously activated. The final hybrid materials and the corresponding intermediates were fully characterized via FTIR, XPS, SEM–EDAX, mechanical and electrical tests. The mechanical properties of the films are not detrimentally affected by each treatment step, while a significant increase in electrical conductivity was achieved for the new hybrid materials.     

Electrical conductivity and electromagnetic interference shielding effectiveness of polyaniline–ethylene vinyl acetate composites

Electrical conductivity and electromagnetic interference (EMI) shielding effectiveness at microwave (200–2000 MHz) and X‐band (8–12 GHz) frequency range of polyaniline (PAni) composites were studied. It has been observed that EMI shielding of conductive polyaniline (PAni)–ethylene vinyl acetate composites increases with the increase in the loading levels of the conductive polymer doped with dodecylbenzene sulfonic acid. The result indicates that the composites having higher PAni loading (>23%) can be used for EMI shielding materials and those with lower PAni loading can be used for the dissipation of electrostatic charge. Copyright © 2004 Society of Chemical Industry     

High electromagnetic interference shielding effectiveness in MgO composites reinforced by aligned graphene platelets

Graphene has been considered as an excellent filler to reinforce ceramics with enhanced properties. However, the uniform dispersion and controlled orientation of graphene sheets in a ceramic matrix have become major challenges toward higher performance. In this paper, we prepared MgO matrix composites with parallel graphene layers through the intercalation of the precursor into expandable graphite. We obtained a high electromagnetic interference (EMI) shielding effectiveness of ~30 dB, due to the multiple reflections and absorptance of electromagnetic waves between the parallel graphene layers. The hardness and strength of the MgO composite were also increased by introducing parallel graphene layers. All these properties suggest that the graphene/MgO composite represents a promising electromagnetic shielding material.     

Use of fly ash as an admixture for electromagnetic interference shielding

The use of fly ash as an admixture results in enhancement of the electromagnetic interference (EMI) shielding effectiveness from 4 to 8 dB at 1 GHz, whereas the use of silica fume as an admixture results in negligible effect on the shielding effectiveness. The DC electrical resistivity is decreased slightly by silica fume, but is essentially not affected by fly ash. Both fly ash and silica fume cause slight increases in the reflectivity. The effectiveness of fly ash for shielding is attributed to the Fe₂O₃ component (15.4 wt.%) in the fly ash.     

Aminic epoxy resin hardeners as reactive solvents for conjugated polymers: polyaniline base/epoxy composites for anticorrosion coatings

Polyaniline (PANI) has much been studied in the context of corrosion prevention, particularly on steel and aluminium. To prepare epoxy coatings consisting of PANI has turned to be nontrivial, due to its relatively rigid conformation and poor solubility. Therefore, as the aim has typically been first to dissolve PANI in the epoxy component before curing, auxiliary solvents have been required, and less attractive Lewis-type hardeners have been required if the conducting salt form has been used. In this work, we describe a particularly simple concept where emeraldine base (EB) form of PANI is first dissolved in specific aminic hardeners which are observed to be solvents for EB at low concentrations, and the mixtures are unconventionally cross-linked upon adding epoxy resin, diglycidyl ether of bisphenol-A (DGEBA). Suitable hardeners are N,N,N′,N′-tetrakis(3-aminopropyl)-1,4-butanediamine (DAB-AM-4) and trimethylhexanediamine (TMDA). Even if the subsequent cross-linking promotes phase separation, the forming cross-link sites may also control the phase separation. As a result, sufficiently homogeneous coatings are identified which contain only 1 wt% EB in the cured EB/DGEBA/TMDA composites where in aqueous 3.5% NaCl solution the corrosion front propagation is suppressed, and electrochemical impedance studies indicate the formation of a charged interface or reaction product layer between EB and steel. For reference, similar net EB/DGEBA/TMDA-compositions were prepared, where EB was first mixed in DGEBA without any solubility and which were cured by added TMDA, and they gave essentially no anticorrosion effect. We expect that the present concept opens new ways to prepare cured epoxy composites also with other conjugated or nonconjugated polymers for anticorrosion and other functional purposes.     

AAS/GPNs电磁屏蔽复合材料的制备及其性能

对石墨烯进行功能化改性,以丙烯腈-丙烯酸丁酯-苯乙烯共聚物(AAS)为基体,采用溶液分散法制备了AAS/功能化石墨烯(GPNs)复合材料,并研究了其性能。结果表明:GPNs与AAS基体融合性和结合力均较好;AAS/GPNs复合材料的耐候性远优于丙烯腈-丁二烯-苯乙烯共聚物/石墨烯复合材料;GPNs用量为0.5%(w)时,复合材料的拉伸强度为52.3 MPa,较纯AAS提高了36%;电磁波频率为2~18 GHz时,复合材料的电磁屏蔽效能均大于20 dB,能够满足商业产品的需求。     

Synthesis of urethane acrylate based electromagnetic interference shielding materials

In this work, a new method, consists of synthesis of urethane acrylate (UA) followed by in situ polymerization of pyrrole using cerium (IV) as an oxidant and UV‐curing of the composites, for preparing polypyrrole–UA (PPy–UA) composite films was described. It appeared that dielectric constants of the composites increased with increasing the PPy content and decreased with increasing the frequency from 10^?2 to 10⁷, indicating an interfacial Maxwell–Wagner contribution to the permittivity. An incorporation of a small amount of PPy (15% Py) to UA matrix increased their dielectric constants more than 4 × 10⁴ (41,259) at 10^?2 Hz. So, the incorporation of PPy was very effective for enhancing the dielectric properties of UA matrix. Furthermore, the significant enhancement in dielectric properties (loss tangent and dielectric constant) contributes to the improvement in electromagnetic interference shielding efficiency. Composite films were characterized using Fourier transform infrared attenuated total reflectance (FTIR‐ATR) spectrophotometer and ¹H‐NMR. It was seen that PPy is blended with the UA matrix at the molecular level through H‐bonding interactions. A linear relationship was also observed between the characteristic groups' absorbances of PPy (from FTIR‐ATR) and dielectric constant values (from dielectric spectrometer). © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2013     

Enhanced impact resistance and electromagnetic interference shielding of carbon nanotubes films composites

High reliability and high-performance electromagnetic interference (EMI) shielding polymeric composite was fabricated by introducing carbon nanotube films (CNT_f) into an epoxy (EP) matrix as mechanical and EMI shielding reinforcement simultaneously. According to the computed tomography (CT) detection recorded by a high-speed camera, CNT_f exhibited excellent mechanical behavior and good energy absorption. While being introduced into laminated EP composite, the CNT_f enhanced both the mechanical performance and EMI shielding performance. The damage mechanism of CNT_f/EP was studied by CT detection of the impact process, indicating that the CNT_f absorbed the impact energy by improving the delamination resistance. Additionally, the multilayered CNT_f can trap and attenuate the entered electromagnetic microwaves by repeated adsorption, reflection, and scattering in the composite, resulting in excellent EMI shielding performance. Consequently, the energy absorption and the total shielding effectiveness of the CNT_f/EP reached to 4.58 × 10⁻³ J and 52.31 dB, respectively. Therefore, we demonstrated that the CNT_f was an ideal functional reinforcement for mechanically strong and high-performance EMI shielding polymeric composites and the CNT_f reinforced EP composite is promising in practical EMI-shielding applications.     

Diglycidyl ether of bisphenol A/chitosan‐graft‐polyaniline composites with electromagnetic interference shielding properties: Synthesis,characterization, and curing kinetics

Conducting filler based on chitosan and grafted polyaniline (Ch‐g‐PANI) was prepared with different grafting ratios and used as fillers for polyester powder coating system. Differential scanning calorimetry is applied to study the effect of Ch‐g‐PANI on the curing of the polyester powder coating. The activation energy calculated by isoconversional Kissinger method was increased by either increasing the Ch‐g‐PANI content or the content of polyaniline in the filler, suggesting the contribution of the filler in the curing reactions. The cured samples were characterized using FTIR and TG analyses. Thermogravimetric analysis showed that the total thermal stability was enhanced upon the filler addition as detected from the values of integral procedural decomposition temperature. Furthermore, a dielectric study showed that the dielectric constant and loss were increased upon increasing of the filler. Vogel–Fulcher–Tammann equation was well‐fitted when used to examine the dependence of α‐relaxation on the temperature and the dielectrically calculated T_g values were comparable to that measured by DSC. The shielding effectiveness toward microwaves was enhanced by increasing the filler content. POLYM. ENG. SCI., 59:372–381, 2019. © 2018 Society of Plastics Engineers     

New polyaniline(PAni)-polyelectrolyte (PDDMAC) composites: Synthesis and applications

Conducting and electroactive polymer blends of polyaniline (PAni) with polyelectrolyte, poly(diallydimethylammoniumchloride) (PDDMAC) have been synthesized by an in situ polymerization method and the resulting composites have been characterized by FT-IR, UV–Vis, XRD, AFM and electrochemical techniques. The blends are conducting and electroactive with even lower loadings of PAni and can be cast as films. The conductivity of the cast films containing 0.04–1.5 wt% PAni ranged from 4.5 × 10⁻⁶ to 42 × 10⁻⁶ S/cm. Some of the composites are tested for their corrosion inhibition property for pure iron in 1 M HCl solutions and were found to be active inhibitors.