Influence of annealing treatment on the structure and properties of poly(4‐methyl‐1‐pentene)‐based films and membranes

The poly(4‐methyl‐1‐pentene) casting films were prepared by melt extrusion and annealed below the melting temperature. The effect of annealing conditions on the structure and properties of casting films and stretched membranes was discussed. In this work, a new peak around annealing temperature, as shown in melting curves, revealed the increase in thickness of lamellar structure. Annealing treatment led to improvements of amorphous thickness and crystal orientation. And the thickness of crystal phase correlated with the logarithm of annealing time. The increase in annealing temperature or time led to the improvements of the hard elasticity of samples. Additionally, the larger porosity of stretched membranes was observed as the annealing time and temperature increased. An optimum annealing condition to prepare microporous membranes was 30 min, 200 °C. This work also discussed the importance of annealing treatment in the preparation of microporous membranes. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46491.     

Variations in polymeric structure of ferroelectric poly(vinylidene fluoride) films during annealing at various temperatures

To clarify the thermal degradation mechanisms of uniaxially drawn poly(vinylidene fluoride) (PVDF) films, variations due to annealing in the polymeric structures of the films were investigated using the small‐angle X‐ray scattering (SAXS) and Fourier transform infrared (FTIR) spectroscopy. The films were composed of lamellar crystals that were stacked perpendicular to the stretch direction. Although the crystallinity of the films decreased during annealing in the temperature range above the preannealing temperature, the lamellar structure was maintained even after the annealing process. There are two kinds of irreversible relaxation mechanisms during the annealing process of the films, including both a decrease in crystallinity within the lamellae and also thickening of the lamellae. A significant lamella thickening effect was observed when the films were annealed above ～ 100°C. FTIR spectra suggested some disordered structures are developed during thickening of the lamellae. Furthermore, a long‐range periodic structure was formed in the films that were annealed above the melting temperature of PVDF. The polymeric structures formed during the fabrication process (including high‐order structures and disorders in molecular conformation) were clarified as having a significant influence on the annealing behavior of ferroelectric PVDF films. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of processing on the crystalline orientation, morphology, and mechanical properties of polypropylene cast films and microporous membrane formation

Cast films of a high molecular weight linear polypropylene (L-PP) were prepared by extrusion followed by stretching using a chill roll. An air knife was employed to supply air to the film surface right at the exit of the die. The effects of air cooling conditions, chill roll temperature, and draw ratio on the crystalline orientation, morphology, mechanical and tear properties of the PP cast films were investigated. The crystallinity and crystal size distribution of the films were studied using differential scanning calorimetry (DSC). It was found that air blowing on the films contributed significantly to the uniformity of the lamellar structure. The orientation of crystalline and amorphous phases was measured using wide angle X-ray diffraction (WAXD) and Fourier transform infrared (FTIR). The amount of lamellae formation and long period spacing were obtained via small angle X-ray scattering (SAXS). The results showed that air cooling and the cast roll temperature have a crucial role on the orientation and amount of lamellae formation of the cast films, which was also confirmed from scanning electron microscopy (SEM) images of the films. Tensile properties and tear resistance of the cast films in machine and transverse directions (MD and TD, respectively) were evaluated. Significant increases of the Young modulus, yield stress, tensile strength, and tensile toughness along MD and drastic decreases of elongation at break along TD were observed for films subjected to air blowing. Morphological pictograms are proposed to represent the molecular structure of the films obtained without and upon applying air cooling for different chill roll temperatures. Finally, microporous membranes were prepared from annealed and stretched films to illustrate the effect of the PP cast film microstructure on the morphology and permeability of membranes. The observations of SEM surface images and water vapor transmission rate of the membranes showed higher pore density, uniform pore size, and superior permeability for the ones obtained from the precursor films prepared under controlled air cooling.     

Grafting of acrylamide to nylon-6 by the electron beam preirradiation technique. V. Permeability and selectivity of the grafted membranes to ionic solutes and metabolites

Nylon-6 grafted polyacrylamide (NYgAM) membranes were modified by crosslinking and/or annealing with 65% aqueous solution of formic acid at room temperature. The permselectivity properties of the treated NYgAM membranes to a number of ionic solutes of varying molecular size ranging from HBr to tetrabutylammoniumbromide (Bu₄NBr) were studied in the temperature range of 27–47°C. The temperature dependence of the permeation coefficients through the cross linked membranes indicates an apparent energy of activation of 6.6 and 11.3 kcal/mol for HBr and Bu₄NBr, respectively. In the crosslinked and annealed membranes the corresponding activation energy values were found to range from 4.4 to 5.6 kcal/mol, reflecting the increased water uptake of the annealed membranes. The flux of water and bromide solutes through the 135 μm thick crosslinked and annealed NYgAM membranes at 332% graft yield was found to be approximately equal to that of 18 μm thick cellophane films. The permeability coefficients of urea, uric acid, raffinose, and inulin through the crosslinked annealed NYgAM membranes were determined in order to establish the potential applicability of the modified membranes to clinical separation of metabolites. The flux of all four solutes, especially that of uric acid, through the modified NYgAM membranes at 100% graft yield was found to be higher than through the cellophane films. In addition, the flux of inulin was found to be strongly affected by variation in graft yields.     

离子束增强沉积制备p-ZnO薄膜

采用离子束增强沉积技术制备了ZnO薄膜,分析了退火温度、退火气氛对所制备ZnO薄膜的结构、电学特性和发光特性的影响。利用IBED法获得的薄膜p型N-In共掺ZnO薄膜在氮气下退火,随着退火温度的升高,薄膜电阻值先降低后升高,然后再降低。而在氧气下退火,即使退火温度只有400℃,薄膜的电阻很快变大。     

Thermal and mechanical properties of the precursor polymers: Comparison of their properties with poly(amic acid)

The DSC thermograms of P-PHA show a large endothermic peak at 450–550°C. As the annealing temperature increases from 250°C to 400°C, the endothermic peaks become smaller and then disappear for samples annealed above 450°C. As observed for P-PHA, the endothermic enthalpy of PHA and PAA became smaller with an increasing annealing temperature. The cyclization onset temperature (T₁) of the three precursors increases linearly with an increasing annealing temperature at a constant annealing time (30 min). Otherwise, the initial decomposition onset temperature (T₂) was shown to be constant. T₂ of P-PHA, PHA, and PAA were observed in the temperature ranges of 601–603°C, 576–577°C, and 532–534°C, respectively. These TGA results confirm that all of the samples are thermally stable. Increasing the annealing temperature of the three precursor polymers significantly increases the tensile properties of the films. The tensile properties of all annealed precursors were much higher than those of the unannealed films. In contrast, the initial modulus of PAA is improved only slightly when compared with the other two polymers regardless of the heat treatment. The biaxial stresses in the PHA and PAA films were investigated by holographic interferometry. The stresses in the films were 6.85–7.61 MPa for PHA and 27.01–27.70 MPa for PAA.     

Effect of high‐temperature annealing on the microstructure and mechanical properties of polypropylene with shish kebab or spherulite structure

Various annealing temperatures below, near, or above the melting temperature were used to anneal polypropylene with oriented shish kebab and isolated spherulite structures in this work. The results showed that a high annealing temperature decreases the time needed to achieve the ideal material property. When the annealing temperature is near or above the melting temperature, the impact strength would be 1.6 times improved by partial melting and recrystallization. The crystal structure of the oriented shish kebab or isolated spherulite structures was improved when annealed at 150 °C, whereas annealing at 165 or 170 °C recombined the crystal lamellae of the structure. Moreover, the high crystallinity and thick lamellae improved the impact and yield strength values of the spherulite structure. However, excessively high crystallinity and thick lamellae in the oriented shish kebab structure did not result in good mechanical performance. Therefore, the prediction of mechanical properties for the shish kebab structure based on crystallinity and lamellar thickness is not feasible. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46465.     

Transport properties and their correlation with the morphology of thermally conditioned polypropylene

Time-lag and static sorption experiments were employed to measure permeability, diffusivity and solubility constants of He, A, and CF₄ in polypropylene films cooled at various rates from the melt and subsequently annealed at varying temperatures near the melting point. While solubility constants in films annealed above 90°C showed the normal variation with the amorphous content of the polymer, solubility constants for all unannealed, quenched films were remarkably constant and independent of the rate of cooling. In fact, all quenched films appeared to have the same amorphous content (ca. 41%). The remaining material is believed to be a mixture of monoclinic and hexagonal crystallinity, the volume ratio of the two being a function of the rate of quenching, and changing on annealing, in favor of the more stable, monoclinic form; the transition occurring rather sharply at 90°C. X-ray diffraction provided supporting evidence for the presence of the hexagonal crystals. The diffusion behavior in crystalline polypropylene is normal and Fickian but instead of the usual decline with increasing crystallinity, diffusivities showed definite enhancement in the case of the annealed films, i.e., the expected monotonic decline of D with increasing crystallinity is not observed. This behavior is attributed to a reduction in diffusional impedance through formation of defects in existing crystallites, as the lamellae thicken, in a manner similar to that observed on annealing of polyethylene single crystals. The apparent activation energies of diffusion were essentially constant and independent of thermal history. This suggests that in a highly crystalline polymer diffusion is not so much impeded by the restricted mobility of chain segments but rather by the extremely small dimensions of the available diffusive pathways. In support of the argument that the transport properties of polypropylene are controlled at a level of microstructure well below the characteristic dimensions of spherulities, it was observed that bulk-crystallized polypropylene has a spherulitic structure whose size and texture do not change significantly on annealing.     

Novel polypropylene microporous membranes via spherulitic deformation – Processing perspectives

The processing boundaries for initiating intra-/inter-spherulitic deformation to create microporous polypropylene membranes by lamellar separation are delineated. The processing parameters are: annealing temperature, extension ratio, stretching rate, and stretching temperature. A fixed set of extrusion conditions was chosen for producing precursor films having similar spherulitic morphologies. The morphological changes indicating the occurrence of intra-/inter-spherulitic transition on a spherulitic scale can also be detected on a lamellar scale by WAXS examination via analysis of the α-form orientation index. Membrane porosity measurements showed a consistent correlation with the observed values of the α-form orientation index. Increasing the extension ratio did not change the microstructure in the non-annealed sample; however, the lamellae can be further oriented in the annealed samples. Inter-spherulitic deformation became obvious at slow stretching rates; intra-spherulitic deformation was favored at fast stretching rates. The DSC thermal analysis of the precursor films showed two significant endothermic discontinuities (T₁ at 0 °C and T₂ at 40 °C) in both non-annealed and annealed precursor films; T₁ is believed to be the conventional T_g of polypropylene whereas T₂ appears to originate from the rigid-amorphous fraction trapped within the lamellar “wells” where the amorphous phase is surrounded by the R-lamellae and the T-lamellae. The lamellae could break down or slip from the lamellar knots as stretching temperatures are high enough to minimize the influence of the rigid-amorphous fraction, and the annealed lamellae can still be oriented without a catastrophic cold-drawn deformation.     

Spectroscopic characterization of thin SiC films

The electrical, structural and optical properties of thin SiC films were investigated. A new approach based on high temperature annealing of layered carbon–silicon structures was used for the formation of the films. The SiC films were prepared by deposition of 30 nm thick carbon films on crystalline silicon (c-Si) and on porous silicon layers grown on c-Si. The layers were annealed to temperatures between 800 and 1400°C for different annealing times ranging between 15 and 180 s. The structure of the resulting SiC films was analyzed by Raman spectroscopy. The Raman spectra of as-deposited films consist of two broad bands at 1350 and 1580 cm⁻¹ characteristic of the presence of amorphous carbon. These bands were shifted to lower frequencies in the spectra of annealed layers and were assigned to the hexagonal and cubic SiC phases. The photoluminescence spectra of the studied layers show a broad band at 550 nm. The most intense photoluminescence was observed from non-annealed porous silicon layers covered with thin carbon films. A degradation of the luminescence and a simultaneous increase of the conductivity of the layers with increasing annealing temperature and/or duration of annealing was observed. This behavior strongly suggests the creation of defect states which determine the conductivity of the layers and at the same time act as non-radiative centers. The increase of defect states was explained as originating from the dehydrogenation of the silicon carbide layers by annealing.     

Effect of rapid thermal annealing on the properties of zinc tin oxide films prepared by plasma-enhanced atomic layer deposition

The effect of rapid thermal annealing treatments on the microstructure, surface morphology, and optical characteristics of zinc tin oxide (ZTO) films produced by plasma-enhanced atomic layer deposition was investigated. The ZTO films were annealed in oxygen atmosphere for 2 min at four selected temperatures from 500 to 800 °C. The X-ray diffraction showed that the annealing temperature has a great influence on the crystalline characteristics of ZTO films. The film shows complete amorphous structure for as-deposited ZTO film. Meanwhile, the spinel zinc stannate Zn₂SnO₄ was obtained for the samples annealed from 500 to 800 °C, which shows polycrystalline nature. The X-ray photoelectron spectroscopy proved that the annealing process in oxygen gas can effectively can reduce the oxygen vacancy defects in the films. In addition, the photoluminescence spectroscopy manifests an ultraviolet emission with a broad peak range from 345 to 385 nm. Moreover, the ultraviolet luminescence intensity increases continuously with the increase of annealing temperature. Spectroscopic ellipsometry analyses demonstrate that the refractive index of annealed films increases as the increase of annealing temperature, while the extinction coefficient decreases gradually with the increase of annealing temperature in the visible light range.     

In-situ X-ray diffraction studies and magneto-optic Kerr effect on RF sputtered thin films of BaTiO3 and Co,Nb co-doped BaTiO3

The effect of annealing on structural and magnetic properties of the RF sputtered BaTiO₃ and Co, Nb co-doped BaTiO₃ thin films on Si (001) substrates were studied. The structure of the as-deposited (amorphous) films was changed into cubic perovskite phase during the in-situ X-ray diffraction from room temperature to 900 °C. The enhancement of crystalline quality with respect to the increase of annealing temperature was observed by the in-situ XRD. The magnetic properties of the films before and after annealing were studied by the measurement of Magneto-Optic Kerr Effect (MOKE). The pure BaTiO₃ revealed a paramagnetic behavior, whereas the Co and Nb co-doped BaTiO₃ films exhibited room temperature ferromagnetism. The increase in ferromagnetic response was observed in the Co and Nb co-doped BaTiO₃ films annealed at 900 °C rather than the as-deposited film.     

Temperature and processing effects on lithium ion conductivity of solution-deposited lithium zirconium phosphate (LiZr2P3O12) thin films

Lithium zirconium phosphate (LiZr₂P₃O₁₂) thin films have been prepared on platinized silicon substrates via a chemical solution deposition approach with processing temperatures between 700°C and 775°C. Films that were subject to a single high-temperature anneal were found to crystallize at temperatures above 725°C. Crystallization was observed in films annealed after each deposited layer at 700°C and above. In both cases, grain size was found to increase with annealing temperature. Ion conductivity was found to increase with annealing temperature in singly annealed films. In per-layer annealed films ion conductivity was found to initially increase then decrease with increasing annealing temperature. A maximum ion conductivity of 1.6 × 10⁻⁶ S/cm was observed for the singly annealed 775°C condition, while a maximum ion conductivity of 5.8 × 10⁻⁷ S/cm was observed for the 725°C per-layer annealed condition. These results are consistent with an increasing influence of cross-plane, internal interface resistance and vapor phase carrier loss in the per-layer annealed samples. This work demonstrates that post-deposition processing methods can strongly affect the ion conducting properties of LiZr₂P₃O₁₂ thin films.     

Effect of post-deposition annealing on the properties of ZnO films obtained by high temperature,micro-controller based SILAR deposition

The ZnO thin films were prepared by successive ionic layer adsorption and reaction (SILAR) method at elevated precursor temperature. The films were later subjected to post-deposition annealing at different temperatures. This annealing process was found to be beneficial as it improved the structural and optical properties of the films. The ZnO films obtained by SILAR were found to be polycrystalline with hexagonal crystal structure. The crystallite size of the films increased considerably after annealing. The annealed films also showed very high absorption in UV region with marginal change in band gap. Both the crystallite size and optical absorbance were found to increase proportionately with the annealing temperature.     

Effect of annealing on the permeation characteristics of gases of coextruded LLDPE films

The temperature dependence of both the permeability and diffusion coefficients of carbon dioxide, oxygen and nitrogen in annealed LLDPE films are studied. It is found that the values of the permeability coefficient through the annealed membranes are nearly four times larger than those through the non-annealed ones. The fact that annealing slightly diminishes the values of the diffusion coefficient leads to the conclusion that the rise in permeability detected in the films by effect of annealing should be attributed to an increase in solubility. The permeability characteristics of the films are interpreted in terms of the free volume theory.     

Effect of aging on the mechanical properties of cold-crystallized poly(trimethylene terephthalate)

The changes in the mechanical and thermal properties of cold-crystallized poly(trimethylene terephthalate) during aging at 60 and 80 °C were investigated. A significant increase in the tensile modulus and stress at yield and a decrease in strain at yield were observed for both aging temperatures. Differential scanning calorimetry (DSC) scans of the aged sample showed an endothermic annealing peak 10-20 °C above the previous aging temperature, the maximum temperature and enthalpic content of these peaks increased with aging time. Dynamic mechanical measurements indicated a relaxation process starting at about 20 °C above the aging temperature and correlate with the annealing peak detected by DSC. Density measurements and wide-angle X-ray scattering investigation revealed that neither the crystallinity increased significantly nor did the crystal structure changed. These results were explained by the existence of a third phase besides the crystalline and the ‘classical amorphous’ which involves oriented and constrained ‘non-crystalline’ polymer chain sequences close to the crystalline lamellae.     

Effects of annealing on the physico-chemical structure and permeation performance of novel hybrid membranes of poly(vinyl alcohol)/γ-aminopropyl-triethoxysilane

Novel organic–inorganic hybrid membranes of poly(vinyl alcohol) (PVA)/γ-aminopropyl-triethoxysilane (APTEOS) were prepared through a sol–gel approach in this study. The PVA/APTEOS hybrid membranes were characterized by a wide angle X-ray diffractometer (WXRD), scanning electronic microscope (SEM), themogravimetric analysis (TGA) and a contact angle meter to elucidate the effect of annealing temperature and time on the structure of the hybrid membranes. The swelling of the annealed hybrid membranes in an aqueous ethanol solution was investigated, and permeation performance of the annealed hybrid membranes was studied by pervaporation (PV) of 85 wt% ethanol aqueous solution. With annealing temperature or time increasing, both the swelling degree and the permeation flux of the hybrid membranes decreased, while water permselectivity increased. The interaction parameter of water with the membrane χ₁₃, and ethanol with the membrane χ₂₃ increased with annealing temperature and time increasing. The relation of the free volume with the permeation properties of the annealed hybrid membranes was studied by positron annihilation lifetime spectroscopy (PALS). And the diffusion behavior of water and ethanol in an aqueous ethanol solution through the hybrid membranes was analyzed by Maxwell–Stefan equation.     

Micro-phase separation and crystallization behavior of amorphous oriented PLLA/PVAc blends during heat treatment under strain

Amorphous oriented poly(l-lactide) (PLLA)/poly(vinyl acetate) (PVAc) 50/50 films were prepared by uniaxial drawing of melt-mixed blends at 65 °C. The morphology development and crystal organization of the blends during heat treatment under strain were investigated using small angle X-ray scattering (SAXS) and wide-angle X-ray diffraction (WAXD). Equatorial scattering maxima in the SAXS patterns for samples annealed at 75 °C were observed before the appearance of crystal reflections. Further annealing of the samples at higher temperature induced two further discrete meridian scattering maxima. The observations indicated that homogenous oriented PLLA/PVAc film undergoes micro-phase separation first, followed by crystallization of PLLA in the PLLA-rich phase. The micro-phase separated PVAc nanodomains are aligned parallel to the stretching direction, whereas the crystallized PLLA lamellae are oriented perpendicular to the stretching direction (crystal c-axis along the stretching direction). Micro-phase separation was not observed when films were annealed at 120 °C, at which temperature the high crystallization rate of PLLA overwhelmed the micro-phase separation process.     

Lamellar crystalline structure of hard elastic HDPE films and its influence on microporous membrane formation

The development of hard elastic high-density polyethylene (HDPE) precursor films and its influence on the microporous membrane formation have been investigated. As a first step, the HDPE precursor films with ‘row-nucleated lamellar crystalline’ structure were prepared by applying elongation stress to the HDPE melt during T-die cast film extrusion and subsequently annealing the extruded films. This unusual crystalline structure was analyzed in terms of lamellar crystalline orientation, long-period lamellar spacing, crystallite size, and degree of crystallinity. The processing (melt extension and annealing temperature)-structure (lamellar crystalline structure)-property (hard elasticity) relationship of HDPE precursor films was also investigated. The uniaxial stretching of hard elastic HDPE precursor films induces the bending of crystalline lamellae, which leads to the formation of micropores between them. The observation of morphology and air permeability for the HDPE microporous membranes have revealed that the well-developed porous structures characterized by superior air permeability were established preferably from the precursor films prepared by the high stress levels and the high annealing temperatures. Finally, the relationship between the hard elasticity of HDPE precursor films and the air permeability of corresponding microporous membranes was discussed.     

Annealing effects on the mechanical properties of near-frictionless carbon thin films

In this work, the near-frictionless carbon (NFC) thin films developed at Argonne National Laboratory were annealed at 100 °C, 150 °C, 200 °C, 400 °C, and 600 °C in nitrogen atmosphere. The changes of the NFC mechanical properties were measured with both static and dynamic nanoindentation methods. It was found that the Young's modulus and hardness decreased with increasing annealing temperatures. Raman spectroscopy, atomic force microscopy (AFM), and scanning electron microscopy (SEM) were used to characterize the film's structural change before nanoindentation testing. Raman characterization indicated that the G peak shifted upwards as the annealing temperature was increased above 150 °C, which indicated decreasing sp³ content. The intensity of the D peak was shown to increase with annealing temperature indicating that the NFC film became more graphite-like. AFM analysis showed an increase of sp² clustering with annealing temperature, which resulted in an increase in surface roughness. SEM characterization indicated that as the films were annealed large cracks and numerous pinholes were generated. The characterization results were in good agreement with the measured mechanical properties.