Combustion forging of FeAl (40 at.% Al)

This paper presents work on combined combustion synthesis and forging of FeAl from elemental powders. The process can be used to simultaneously form and shape intermetallics with reduced external energy inputs. The effect of varying processing parameters including forging temperature and forging strain on the developed microstructure and hardness is presented. Results confirm the feasibility of this new approach in forging Fe-40 at.% iron aluminide.     

Phase separation in Fe-Mn (20–40 wt % Mn) alloys

The structural changes produced in the Fe-40Mn and Fe-20Mn alloys by long-term isothermal heat treatment at temperatures from 600 to 1200°C are studied using x-ray diffraction analysis, transmission electron microscopy, and hardness tests. The results provide evidence, direct for Fe-40Mn and indirect for Fe-20Mn, that the Fe-Mn solid solution in these alloys undergoes phase separation in the temperature range studied. The conclusion is made that the solid-solution region in the Fe-Mn system, as well as in a number of other systems, is in fact a phase-separation region.     

Precipitation hardening and recrystallization in Cu-4% to 7% Ni-3% Al alloys

The effects of microstructure on mechanical properties in three cold-worked Cu-4% to 7% Ni-3% Al alloys have been investigated by changing ageing time at 500 °C. Hardness and strength in the Cu-7% Ni-3% Al and Cu-5.5% Ni-3% Al alloys increase with ageing time and have maximum values at an ageing time of 10³–10⁴s at 500 °C, then decrease. During ageing of Cu-7% Ni-3% Al at 500 °C, the coherent Ni₃Al phase was first precipitated out and later incoherent NiAl phase was formed. Ni₃Al formed during the initial stage of ageing is likely to be a transient phase. The increases in hardness and strength are due to the precipitation of coherent Ni₃Al phase. Coherent Ni₃Al particles are effective in increasing the strength and retarding the recrystallization process. On the other hand, the hardness and strength in the Cu-4% Ni-3% Al alloy gradually declined with ageing time. Only incoherent NiAl phase was formed during ageing at 500 °C. Decreases in hardness and strength in the Cu-4% Ni-3% Al alloy are attributed to softening during recovery and recrystallization, because incoherent NiAl particles have an insufficient effect to increase the strength.     

Thermodynamics of concentrated solid solution alloys

This paper reviews the three main approaches for predicting the formation of concentrated solid solution alloys (CSSA) and for modeling their thermodynamic properties, in particular, utilizing the methodologies of empirical thermo-physical parameters, CALPHAD method, and first-principles calculations combined with hybrid Monte Carlo/Molecular Dynamics (MC/MD) simulations. In order to speed up CSSA development, a variety of empirical parameters based on Hume-Rothery rules have been developed. Herein, these parameters have been systematically and critically evaluated for their efficiency in predicting solid solution formation. The phase stability of representative CSSA systems is then illustrated from the perspectives of phase diagrams and nucleation driving force plots of the σ phase using CALPHAD method. The temperature-dependent total entropies of the FCC, BCC, HCP, and σ phases in equimolar compositions of various systems are presented next, followed by the thermodynamic properties of mixing of the BCC phase in Al-containing and Ti-containing refractory metal systems. First-principles calculations on model FCC, BCC and HCP CSSA reveal the presence of both positive and negative vibrational entropies of mixing, while the calculated electronic entropies of mixing are negligible. Temperature dependent configurational entropy is determined from the atomic structures obtained from MC/MD simulations. Current status and challenges in using these methodologies as they pertain to thermodynamic property analysis and CSSA design are discussed.     

Mechanochemical synthesis and shock wave consolidation of TiN(Al) nanostructure solid solution

This paper aims to report the study of the synthesis of a titanium nitride nanostructure solid solution through the reduction of aluminum nitride with titanium based on the stoichiometric reaction of 2Ti + AlN by mechanical alloying (MA) process at a ball-to-powder weight ratio of 15:1. A nanostructure solid solution of in-situ titanium nitride was formed through exchange reaction between Ti and AlN at the initial time of MA. XRD, SEM, EPMA, TEM, and particle size analysis (PSA) were used to characterize the products. It was found that the amount of Al resulting from decomposition of aluminum nitride dissolved in the TiN lattice increased in accordance with milling time, leading to the formation of TiN(Al) solid solution and a reduction of the TiN lattice interplanar distance. The milled powder displayed equiaxed morphology and a narrow size distribution of about 1 μm at the end of the milling process. In-situ TiN(Al) crystallites were of an average size of 6 ± 2 nm. Subsequent to MA, an underwater shock compaction method was applied to the prolonged milled powders to obtain bulk sample. The effect of this shock compaction on the selected sample resulted in the preservation of its nanostructure characteristics with no additional phase transformation which are considered advantageous in the use of high dynamic compaction method for ceramic materials.     

Tensile and fatigue evaluation of Ti–15Al–33Nb (at.%) and Ti–21Al–29Nb (at.%) alloys for biomedical applications

In this work the fatigue and tensile behavior of Ti–15Al–33Nb (at.%) and Ti–21Al–29Nb (at.%) was evaluated and compared to that for other titanium-based biomedical implant alloys, in particular Ti–6Al–4V (wt.%). The mechanical properties of interest were fatigue strength, tensile strength, elastic modulus, and elongation-to-failure. Fatigue stress versus life curves were obtained for tests performed at room temperature in air as well as in Ringer's solution at R = 0.1 for maximum stresses between 35% and 90% of the ultimate tensile strength. The results indicated that the fatigue strength and lives and elastic modulus of these alloys is comparable to that for Ti–6Al–4V (wt.%). Considering the data scatter and deformation behavior, the Ringer's solution did not significantly affect the fatigue behavior. Heat treatment reduced the tensile strength and this corresponded to a reduction in the fatigue strength. The tensile strength of the as-processed Ti-Al-Nb alloys was slightly lower than that for Ti–6Al–4V (wt.%), and the Ti–15Al–33Nb (at.%) exhibited lower strengths and higher elongations than Ti–21Al–29Nb. Based on the current results, it is proposed that titanium–aluminum–niobium alloys will be of considerable future interest for biomedical applications.     

Impurity effects on the nucleation and growth of primary Al3(Sc,Zr) phase in Al alloys

Impurity effects on the nucleation and growth of primary Al₃(Sc,Zr) phase have been investigated in high purity Al alloys and commercial purity Al alloys, respectively. In the case of high purity Al alloys, primary Al₃(Sc,Zr) phases were found to be pushed to grain boundaries ahead of the solidification front. Such type of primary Al₃(Sc,Zr) phase did not contribute to the heterogeneous nucleation, and thereby the grain refinement of Al alloys. In the case of commercial purity Al alloys, the presence of Fe, Si, Cu, Mg, Ti, and other impurities significantly enhanced the heterogeneous nucleation of primary Al₃(Sc,Zr) phase. Most primary Al₃(Sc,Zr) phases were found to be located within the α-Al matrix, and kept an identical orientation relationship with the α-Al matrix. Furthermore, the presence of the impurities also changed the growth mode on the primary Al₃(Sc,Zr) phase. In the case of commercial purity Al alloys, a peritectic to eutectic reaction was induced due to the presence of the impurities. A layered growth was observed leading to a narrow particle size distribution. In contrast, in the case of high purity Al alloys, a featureless structure was observed. This investigation demonstrates that impurities and their concentrations are important factors affecting the nucleation and growth of primary Al₃(Sc,Zr) phases, and thereby for the successful grain refinement in Al-based alloys.     

Phase composition and solid solution strengthening effect in TiZrNbMoV high-entropy alloys

TiZrNbMo_xV_y high-entropy alloys (HEAs) with x = 0–2, y = 1 and y = 0.3, respectively, were designed and prepared by copper mold casting technology. The phase composition and stability of these HEAs were investigated. It is shown that the HEAs with low content of V are composed of only one type of bcc solid solution phase (SSP), and demonstrate excellent phase stability at 1273 K. The high content of V and Mo results in the formation of two types of bcc SSPs and the decrease of phase stability in the HEAs. Based on the previously proposed criteria, the formation ability of solid solution phase for this kind of HEAs was comprehensively evaluated. The compressive mechanical properties of the as-cast and annealed HEAs were measured. It has been found that Mo plays a strong solid solution strengthening effect on this kind of HEAs. Especially, TiZrNbMo_0.3V_0.3 has the yield strength and plastic strain of 1312 MPa and >50%, respectively, and still maintains the excellent plastic deformation ability even after annealed at 1273 K for 72 h. The strengthening effect in this kind of HEAs is considered to be due to the shear modulus mismatch. The solubility limit of HEAs is correspondent to shear modulus mismatch of 29.     

Dislocation core structures in B2 NiAl alloys

Single crystals of Ni-48Al, Ni-50Al and Ni-52Al have been deformed in the [101] orientation. Slip trace and diffraction contrast Burger's vector analyses have been used to characterize the deformation characteristics of these alloys. Ni-50Al was found to display predominantly 001{100} slip with some limited 001{100} slip while the non-stoichiometric Ni-48Al and Ni-52Al exhibited a predominance of 001{100} slip with limited 001{110} dislocation motion. Direct imaging of the 001{100} edge dislocation cores by high resolution electron microscopy revealed differences between Ni-50Al and Ni-48Al. Cores in the Ni-48Al were found to display significantly greater spreading of the cores, both within and normal to the slip plane, than for Ni-50Al. The mechanical behavior of these alloys is rationalized in terms of these observations. Comparison of the experimental core images with simulated images based on embedded atom models of the cores indicates that the models are able accurately to predict core structures in stoichiometric alloys, but may have some limitations in predicting structures in non-stoichiometric alloys.     

Computer simulations of martensitic transformations in NiAl alloys

Ni_{1 − x}Al_x alloys in the concentration range 34% < x < 40% exhibit a martensitic transformation from an austenitic phase with bcc structure to a close-packed structured martensitic phase. Above the transformation temperature electron microscopy shows the occurrence of tweed like structures which are accompanied by a considerable softening of the phonon energies at . We have done molecular dynamics simulations employing a semi-empirical model which allows us to study the transformation on an atomistic length scale. Our results show that local distortions of the crystal lattice, which come from the atomic disorder of the alloys, are responsible for the occurrence of tweed phenomena.