Effects of β‐Glucan,Shearing and Environmental Factors on the Turbidity of Wort and Beer

The presence of added β‐glucan in wort caused increased turbidity levels, which increased at higher molecular weights and concentrations of the polymer. Levels of pH, maltose and ethanol, and shear experienced in a brewery also influenced the turbidity of wort and beer. Haze levels of beer after 0.45 μm membrane filtration were found to decrease due to the removal of non‐β‐glucan particles. Cold storage at 4°C for two weeks was found not to lower the turbidity caused by high concentrations of high molecular weight β‐glucan polymers.     

Isolation,structural features and rheological properties of water‐extractable β‐glucans from different Greek barley cultivars

β‐Glucans were isolated from six Greek barley cultivars (Persefoni, Kos, Thessaloniki, Athinaida, Dimitra and Triptolemos) by water extraction at 47 °C, enzymatic removal of starch and protein and subsequent precipitation of the water‐soluble β‐glucans with 37% (w/v) ammonium sulfate saturation. The purity of barley β‐glucans was high (>93% dry basis) with some small contamination by protein (<3.84%). The molecular size of the β‐glucan isolates was determined by high‐performance size‐exclusion chromatography (HPSEC); the weight‐average molecular weights and the intrinsic viscosities ranged between 0.45 × 10⁶ and 1.32 × 10⁶ and 2.77 and 4.11 dl g^?1, respectively. Structural features of barley β‐glucans were revealed by ¹³C NMR spectroscopy and high‐performance anion‐exchange chromatography (HPAEC) of the oligomers released by the hydrolytic action of lichenase. Lichenase degradation showed that β‐glucans from all barley cultivars consisted of blocks of cellotriosyl and cellotetraosyl units, accounting for 90.6–92.3% of the total oligomers released, with a molar proportion of these units between 2.31 and 2.77. Rheological measurements of aqueous solutions/dispersions of β‐glucans showed the behaviour of non‐interacting polysaccharides and a transition from the typical viscoelastic response to gel‐like properties after a time period that depended on the molecular size of the polysaccharide. The lowest molecular size β‐glucans from the Triptolemos cultivar showed shorter gelation times than their higher molecular weight counterparts. The effect of sugar incorporation (glucose, fructose, sucrose, xylose and ribose), at a concentration of 30% (w/v), to the β‐glucans gels (6% w/v) on compression parameters seemed to be related to the type of sugar used; the pentose sugars substantially reduced gel firming. Copyright © 2004 Society of Chemical Industry     

THE ACTION OF ENDO-β-1,3-GLUCANASES ON BARLEY AND MALT β-GLUCANS

The β-glucan extracted from ungerminated barley with water at 40 °C has a much lower specific viscosity than the corresponding material isolated from a wort prepared at 65 °C from a two-day germinated barley malt. Both glucans are similar in that they are polymers of β-D-glucose, with approximately 74% of the linkages in the β-1,4 configuration and 26% in the β-1,3 configuration. However, the two glucans are not hydrolysed to the same extent either by a partially purified bacterial endo-β-1,3-glucanase or by a homogeneous endo-β-1,3-glucanase from malted barley. The malt glucan is readily hydrolysed, causing a rapid decrease in specific viscosity but with no measurable increase in reducing power, whereas barley glucan undergoes only limited hydrolysis under similar conditions. Thus, different β-glucan preparations from barley or malt may be identical in the proportion of β-1,3 to β-1,4-linkages but the overall arrangement of linkages, and hence susceptibility to enzyme attack, differs according to the source and the method of extraction of the glucan. The molecular weights of both β-glucan preparations and the products of their enzyme hydrolysis have been determined by agarose gel permeation chromatography. A simple model which illustrates the underlying structural relationships of the β-glucans from barley and malt is suggested.     

Molecular Background of Technological Properties of Selected Starches

Selected starches, i.e. waxy maize, amaranth, quinoa, wheat, millet and buckwheat starches, were investigated with respect to their technological properties such as gelatinization, stability to mechanical stress, resistance to conditions and stability in continuous freeze/thaw cycles. Technological properties are correlated with molecular features such as branching characteristics in terms of iodine-complexing potential, molar mass, occupied glucan-coil volume, packing density of glucan coils and rheological properties. Waxy maize and amaranth starches were found to be amylopectin-type short-chain branched (scb) glucans with weight average molar masses M_w = 17 × 10⁶ g/mol and 12 × 10⁶ g/mol, respectively. Waxy maize starch had a high gelatinization potential, high viscosity at 95 °C (340 mPas) low stability at acidic conditions, average stability to shearing and good freeze/thaw stability. For amaranth starch a viscosity of 122 mPas at 95 °C, low resistance to acid, but high stability to applied shearing and even high freeze/thaw stability was determined. Investigated quinoa starch was classified as scb-type glucan, however, the branches are significantly longer than those of waxy maize and amaranth. With a M_w = 11 × 10⁶ g/mol and a viscosity of 187 mPas at 95 °C, this sample is comparably resistant to acidic conditions and to shearing, but instable in freeze/thaw experiments. Wheat, millet and buckwheat starches contain significant percentages of amylose-type long-chain branched (lcb) glucans (22.1, 32.1 and 24.3 %, respectively) with M_w values of 5 × 10⁶ g/mol, 12 × 10⁶ g/mol and 15 × 10⁶ g/mol, respectively. Wheat starch, with a viscosity of 107 mPas at 95 °C, shows low stability under acidic conditions, but high stability to shearing. Wheat and millet starches, but not buckwheat starch, form weak gels in the course of subsequent freeze/thaw cycles. Millet starch, with a viscosity of 101 mPas at 95 °C was found to be moderately stable under acidic conditions and to shearing. Buckwheat starch with a viscosity of 230 mPas at 95 °C shows no acid resistance and is instable upon shearing but performs very well in freeze/thaw experiments.     

Effects of malting on β‐glucanase and phytase activity in barley grain

The effects of malting on β‐glucan and phytate were investigated in one naked and one covered barley by a full factorial experiment with three factors (steeping temperature, moisture content and germination temperature) each with two levels. Analysis of total content of β‐glucan in the malted samples showed small changes after steeping at the high temperature (48 °C), while steeping at the lower temperature (15 °C) gave a significantly lower content. This trend was even stronger for β‐glucan unextractable at 38 °C. Analysis of the activity of β‐glucanase for the samples steeped at 15 °C showed a strong increase over the time of germination, while those steeped at 48 °C had a much slower development. The other two factors influenced the outcome to a small extent, mainly because the steeping temperature was the most important factor overall where any changes in β‐glucan and β‐glucanase were observed. When β‐glucan was extracted at 100 °C, a larger yield was obtained, and this was influenced by the steeping temperature in a much stronger way than for β‐glucan extracted at 38 °C. Determination of average molecular weight for β‐glucan extracted at 100 °C gave a lower value for samples steeped at 15 than at 48 °C. The design did not have any large effects on phytate degradation and phytase activity. However, it indicated that selective control of the enzymes might be possible, since phytase activity was barely affected by the parameters studied, while β‐glucanase was heavily affected. © 2002 Society of Chemical Industry     

Application of high‐pressure treatment in the mashing of white malt in the elaboration process of beer

In this study, high‐pressure treatment (HPT) was applied to the mashing stage of beer production, which involves drying and milling of white malt and subsequent mixing with water. The following parameters were evaluated after pressurisation: β‐glucanase activity, starch gelatinisation and sugar extraction. Evaluation of starch hydrolysis from the malted barley endosperm after HPT was performed by measuring β‐glucanase activity after pressurisation; this enzyme breaks down gums and β‐glucans in wort and is desirable to obtain a good‐quality beer. Soaked malt samples pressurised at 200–600 MPa showed no increase in this activity compared with controls. Conversion of milled malt was evaluated indirectly by measuring the gelatinisation of starch, which began at 400 MPa. Soluble sugars were also measured in pressurised samples from the mashed liquid to investigate saccharification during the mashing stage. After 400 or 600 MPa treatment for 20 min, both the sucrose (g per 100 ml) and extract (l ° kg^?1) values were the same as those found in mashed samples following the standard procedure used in the brewing industry (65 °C,90 min). Starch gelatinisation was analysed at different high pressures (200–600 MPa) and it was shown that gelatinisation began at 400 MPa. The HPT time would have to be shorter to make the process commercially attractive. © 2002 Society of Chemical Industry     

Effect of High Hydrostatic Pressure‐Temperature Combinations on the Activity of β‐Glucanase from Barley Malt

β‐Glucanase from barley malt is known to be thermolabile but important in the mashing process. Therefore, the potential of increasing the thermostability of β‐glucanase in ACES buffer (0.1 M, pH 5.6) by high hydrostatic pressure has been investtigated. Inactivation of the enzyme as well as changes of the conversion rate in response to combined pressure‐temperature treatments in the range of 0.1–900 MPa and 30–75°C were assessed by analyzing the kinetic rate constants. A significant stabilization of β‐glucanase against temperature‐induced inactivation was detected at 400 MPa. With increasing pressure up to 600 MPa the catalytic activity of β‐glucanase was progressively decelerated. However, for the overall depolymerization reaction of β‐glucans in ACES buffer (0.1 M, pH 5.6) a maximum was identified at 215 MPa and 55°C yielding approximately 2/3 higher degradation of β‐glucan after 20 min as compared to the maximum at ambient pressure (45°C).     

Quantification of uncertainty using Bayesian and bootstrap models to simulate the impact of nitrogen fertilisation on β‐glucan levels in barley

BACKGROUND: β‐Glucans have enjoyed renewed interest as a functional food ingredient, with current attention focused on optimising β‐glucan levels in finished products without compromising final product quality. In order to measure the uncertainty about the level of β‐glucans in barley, two different statistical methods (Bayesian inference and Bootstrap technique) were applied to measured levels of β‐glucan in three different varieties of barley grain (n = 83). RESULTS: The resulting probability density distributions were similar for the full data set and also when applied to smaller sample sizes, highlighting the potential for either method in quantifying the total uncertainty in β‐glucan levels. Bayesian inference was used to model the effect of nitrogen treatment on β‐glucan and protein contents in barley. The model found that a low level of fertilisation (50 kg N ha^?1) did not have a significant effect on β‐glucan or protein content. However, fertilisation above this level did result in an increase in β‐glucan and protein levels, the effect seeming to plateau at 100 kg N ha^?1. In addition, the uncertainty distributions were significantly different for two consecutive years of data, highlighting the potential environmental influence on β‐glucan content. CONCLUSION: The model developed in this study could be a useful tool for processors to quantify the uncertainty about the initial level of β‐glucan in barley and to evaluate the influence of environmental factors, thus enabling them to formulate their ingredient base to optimise levels of β‐glucan without compromising final product quality. Copyright © 2009 Society of Chemical Industry     

The effects of refined barley β‐glucan on the physico‐structural properties of low‐fat dairy products: curd yield,microstructure, texture and rheology

The beneficial role of dietary fibre in human nutrition has lead to a growing demand for incorporation of novel fibres, particularly barley β‐glucans, into foods. Barley β‐glucans are regarded as dietary fibre ingredients that are partially soluble in water. The aim of the present work was to investigate the possibility of using barley β‐glucan in milk systems in relation to the coagulation properties of milk containing β‐glucan, and to the rheology, texture and microstructure of fresh curds. The rate of coagulation and optimum coagulum cutting time were evaluated using rheological measurements. Results show that coagulation/gelation time of the milk can be reduced significantly with the incorporation of β‐glucan; curd yield increased and the viscoelastic properties of the curd were altered with β‐glucan additions. The relationships between curd rheological behaviour and its microstructure are discussed in relation to use of novel hydrocolloids in dairy processing. The results suggest that barley β‐glucan has the potential to be used as a fat replacer in low‐fat dairy systems. Copyright © 2004 Society of Chemical Industry     

Current Developments in Malting and Brewing Trials with Sorghum in Nigeria: A Review

Initially, large‐scale lager beer brewing with sorghum malts proved highly intractable due to a number of biochemical problems including: high malting losses estimated at 10–30% as against 8–10% for barley; high gelatinisation temperatures which limited starch solubilisation/ hydrolysis by the amylolytic enzymes during mashing; low extract yield/low diastatic power (DP) due to inadequate hydrolytic enzyme activities especially β‐amylase; low free α‐amino nitrogen (FAN) due to inadequate proteolysis limiting yeast growth during fermentation; high wort viscosities/beer filtration problems due to low endo‐β‐1,3; 1–4‐glucanase activities on the endosperm cell walls causing the release of some β‐glucans. Strident research efforts using improved Nigerian sorghum malt varieties (SK5912, KSV8 and ICSV400) have reported some encouraging results. The knowledge of the biochemical integrity of the endo‐β‐glucanases of the sorghum malt is helping to elucidate their mode of activity in the depolymerisation of the β‐glucans. This is bound to ensure process efficiency in sorghum beer brewing, reduce beer production costs and ultimately, produce a Pilsner‐type of lager beer with 100% sorghum malt.     

Fed‐batch fermentation with glucose syrup as an adjunct for high‐ethanol beer brewing

To produce a beer with a high ethanol content, preliminary research on fed‐batch fermentation profiles with glucose syrup as an adjunct during the primary fermentation period was conducted. The ethanol concentration of the beer was elevated by feeding a glucose syrup into the fermentors at a later stage of primary fermentation. Fermentation trials were carried out using a typical lager strain, SC‐9, with a pitching rate at 7.0 × 10⁶ cells/mL. An all‐malt wort (12.5°P) was employed and the primary fermentation temperature was 14 °C. Glucose syrup was supplemented when the concentration of residual reducing sugars was decreased to ~10 g/L. Results showed that the supplemented glucose was consumed rapidly and that the ethanol concentration in the final beer was raised to 67.9 g/L. Additional growth of yeast was observed after feeding accompanied by a low yield of ethanol (~0.46 g/g). Formation of diacetyl was enhanced by yeast growth and two additional peaks were obtained after feeding. The peak value of the diacetyl concentration was 1.90 mg/L. The fed‐batch fermentation resulted in a beer with an overproduction of higher alcohols and esters, indicating that brewing under these experimental conditions led to an unbalanced flavour profile. Results of optimization demonstrated that the optimal conditions were found to be 15°P for initial wort extract, 10 °C for fermentation temperature and 20 × 10⁶ cells/mL for yeast pitching rate, leading to total higher alcohols of 173.8 mg/L, total esters of 22.8 mg/L and an acetaldehyde concentration of 40.5 mg/L. A 12 day maturation and fermentation temperature of 8 °C was needed to reduce the acetaldehyde to 14.3 mg/L. Copyright © 2014 The Institute of Brewing & Distilling     

PUFFING AND JET COOKING AFFECT SOLUBILITY AND MOLECULAR WEIGHT OF BARLEY β‐GLUCANS

Foods containing barley or oats are often marketed as healthy because of the dietary fiber (1→3) (1→4)‐β‐D‐glucan. Processing conditions can affect the molecular structure of these dietary fibers, which in turn affect quality and properties of the products. In this study, the effect of puffing and jet cooking conditions on changes in the solubility and molecular weight of barley β‐glucans was investigated. Barley flour was processed in a pasta extruder to produce particles similar in size and shape to rice. These particles were puffed at 230, 250 and 270C for 6, 8 and 10 s in a rice cake machine. Solubility and molecular weight of barley β‐glucans were determined by using water extracts (25 or 65C). The amount of β‐glucan extracted in water at 25C increased from 41.1% in cakes puffed at 230C/6 s to 69.7% in cakes puffed at 270C/10 s. The amount of β‐glucan extracted in water at 65C increased from 63.6% in samples puffed at 230C/6 s to 99.1% in samples puffed at 270C/10 s. The molecular weight of β‐glucans in barley was reduced by puffing and jet cooking treatments.     

β‐Glucans and Pentosans and their Degradation Products in Commercial Beers

Several commercial beers have been analyzed for their content of β‐glucans, pentosans and their degradation products using high performance liquid chromatography, thin layer chromatography and chemical and enzymic analysis procedures. The beers tested contained high levels of residual high molecular weight pentosan, but much less high molecular weight β‐glucan. The beers also contained sizeable levels of oligosaccharides, especially trisaccharides, reflecting the incomplete degradation of polymeric materials in malting and mashing and the inability of yeast to ferment them. There is substantially more β‐linked glucosyl material in beer than pentosyl substances, although the higher molecular weight of the latter probably makes it more likely to represent soluble fibre. In respect of fibre claims for the beers examined, even for the beer containing the least pentosan, it seems that less than a litre of the product would afford sufficient material.     

Effects of β‐glucans on properties of soya bean protein isolate thermal gels

The effects of concentration and molecular weight of oat β‐glucans on properties of soya bean protein isolate (SPI) thermal gels prepared by heating at 90℃for 30 min were investigated. Compared with control (free of β‐glucan) formulations, the presence of β‐glucans (0.5–1.5%, w/v) largely enhanced storage modulus (G′) and texture properties of SPI (12%, w/v) thermal gels measured by dynamic oscillatory rheometry and texture profile analysis, which were developed as increasing β‐glucan concentration and molecular weight. It is possible that β‐glucans could cause the formation of protein aggregates to produce gels through hydrophobic interactions. Mixed gel systems at low ionic strength showed higher G′ resulting from the lower denaturation temperature of SPI, which was beneficial to the formation of gel structure. In addition, although adding a certain amount of β‐glucan into SPI reduced water‐holding capacity of mixed gels, high molecular weight of β‐glucan improved their water‐holding capacity compared to control formulations attributed to the improvement of the structural integrity of the mixed gel network.     

Development and Assessment of a Small‐Scale Wort Filtration Test for the Prediction of Beer Filtration Efficiency

A Small‐scale Wort rapid Filtration Test (SWIFT) that predicts beer filtration efficiency has been developed. The test is simple, cost effective and correlates with existing beer filtration tests such as beer V_max membrane (Esser test) and diatomaceous earth (Walton filter) tests. SWIFT has an advantage over existing beer filtration tests as it can be easily incorporated into barley quality laboratories utilising excess wort from extract analyses, thus negating the need for additional sample preparation or to ferment and age beer. Furthermore, the test does not rely on expensive equipment or specially trained laboratory technicians. SWIFT, which may also be used to evaluate degassed beer, is a syringe test that utilises a 13 mm diameter 0.45 μm membrane and is negatively influenced by wort viscosity (P<0.05). It is envisaged that SWIFT may be applied by barley breeding programs for the evaluation of progeny lines to provide a better prediction of beer filtration performance than total wort β‐glucan measurements. In addition, maltsters and brewers could use SWIFT to assess malt samples, and provide early warning of potential beer filtration problems during the brewing process.     

THE VISCOSITY OF WORTS IN RELATION TO THEIR CONTENT OF β-GLUCAN

A procedure is given for assessing that proportion of wort viscosity which is attributable to β-glucan. Worts obtained from unkilned samples of malt which have been processed for 54 or 72 h show enhanced viscosity. This is principally due to β-glucan although the contribution of other constituents, absent from the wort of fully modified malt, is of significance. Barley variety is shown to have a pronounced effect on wort viscosity. Insoluble β-glucan is brought into solution in mashes at 65° C. The β-glucan isolated from malt which has been inactivated using aqueous ethanol prior to extraction at 65° C, is of higher specific viscosity than that isolated from control worts prepared at the same temperature. The introduction of a rest by mashing initially at 40° C results in the production of wort of lower viscosity, a decrease in the β-glucan content of the wort and a reduction in the specific viscosity of the β-glucan. There is no apparent relationship between the endo-β-glucanase content of the malts and either the viscosity of derived worts or the degree of breakdown of β-glucan which occurred during malting and mashing. Abrasion of barley, which is a factor assisting the distribution of enzymes during malting, acts to reduce wort viscosity.     

Brewing with Rice Malt — A Gluten‐free Alternative

The preparation of beer‐like beverages with rice malt as the only raw material is reported. Several tests were performed on a laboratory scale and in a 25 L‐capacity pilot plant. Both the decoction and the infusion procedure were tested; malt and water were mixed in a ratio 1:3.5 for both methods and the mash was brewed without adding exogenous enzymes. The obtained worts were fermented using bottom fermenting yeasts, while “beers” were re‐fermented utilizing top fermenting yeasts and adding either sterile wort or sugar. A maximum ethanol of 4.5% vol. was obtained after the primary fermentation from an initial wort with an original gravity of 11.8°Plato. All parameters of the beer were found to be acceptable using a standard beer analysis. Owing to a suitable hop addition, an aroma very similar to that of a normal beer was obtained.     

Effects of Mashing Parameters on Mash β‐Glucan,FAN and Soluble Extract Levels

To gain further technological knowledge of mashing, pilot scale mashing trials were carried out varying mashing programme (upward/isothermal mashing), milling procedure, grist:liquor ratio, time of mash stands, and grist modification level (well and poorly modified malt). During mashing β‐glucan, free amino nitrogen (FAN) and extract contents were analysed as key indicators for cytolysis, proteolysis, and amylolysis, respectively. The malt modification was of major impact for the β‐glucan release in contrast to a variation of milling procedure and of grist:liquor ratio. Extended stands lead to increased final values only for poorly modified malt. Similarly, FAN release was predetermined by malt modification while variation of milling and of grist:liquor ratio was not relevant in contrast to stand extension. None of the variations applied influenced extract yield as long as gelatinization temperature was reached. Greatest gains occurred around 57°C. In conclusion, wort quality is critically determined by malt modification. Mashing with well modified malt in combination with short stands should result in a mash of low β‐glucan and sufficient FAN level without losing extract yield. However, for poorly modified malt the variation of mashing parameters has an impact on the key indicators in which cytolysis plays the dominating role.     

Comparing the Impact of Environmental Factors During Very High Gravity Brewing Fermentations

The impact of the initial dissolved oxygen, fermentation temperature, wort concentration and yeast pitching rate on the major fermentation process responses were evaluated by full factorial design and statistical analysis by JMP 5.01 (SAS software) software. Fermentation trials were carried out in 2L‐EBC tall tubes using an industrial lager brewing yeast strain. The yeast viability, ethanol production, apparent extract and real degree of fermentation were monitored. The results obtained demonstrate that very high gravity worts at 22°P can be fermented in the same period of time as a 15°P wort, by raising the temperature to 18°C, the oxygen level to about 22 ppm, and increasing the pitching rate to 22 × 10⁶ cell/mL. When diluting to obtain an 11.5°P beer extract, the volumetric brewing capacity increased 91% for the 22°P wort fermentation and 30% using the 15°P wort. After dilution, the fermentation of the 22°P wort resulted in a beer with higher esters levels, primarily the compound ethyl acetate.     

Phytate content is reduced and β‐glucanase activity suppressed in malted barley steeped with lactic acid at high temperature

The effect of different steeping conditions on phytate, β‐glucan and vitamin E in barley during malting was studied by a full factorial experiment with three variables (steeping temperature, barley variety and steeping additions). Addition of lactic acid to the steeping water induced a reduction of phytate during steeping and germination, especially in combination with the high steeping temperature (48 °C). Furthermore, lactic acid and high temperature steeping inhibited β‐glucanase development, resulting in a well‐preserved β‐glucan content after germination. When steeping was conducted without addition of lactic acid, the low steeping temperature (15 °C) promoted development of both phytase and β‐glucanase activity during germination. A slightly higher level of tocopherols and tocotrienols was observed in samples steeped at 15 °C than in samples steeped at 48 °C. However, addition of lactic acid reduced the amount for both temperatures. When lactic acid bacteria were added to the steeping water none of the parameters studied differed from samples steeped with water only. The results show the possibility of combining phytate degradation with a preserved β‐glucan content during malting and can thus be of interest for development of cereal products with improved nutritional value. Copyright © 2004 Society of Chemical Industry