Preparation and properties of nano‐Al2O3 particles/polyester/epoxy resin ternary composites

This article presents the results of an experimental study on the preparation and properties of new ternary composites composed of nano‐Al₂O₃ particles, polyester, and epoxy resin. The ternary composites were prepared by the addition of the nano‐Al₂O₃ particles in a binary matrix, with elevated viscosity, of the epoxy resin modified by the polyester. The nano‐Al₂O₃ particles were previously located and dispersed in the polyester phase. The study showed that the ternary system was a type of nanoscale dispersed composite with high strength and toughness as well as modulus, combined with excellent dielectric and heat‐resistance properties. All related properties of the composites were remarkably superior to those of both the binary matrix and the unmodified epoxy resin. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 70–77, 2002     

Fabrication of barium titanate nanoparticles‐epoxy resin composite films and their dielectric properties

A method for fabricating epoxy resin films dispersing the surface‐modified barium titanate (BT) particles (BT‐epoxy resin composite films) are proposed. BT particles with a size of 7.8 nm and a crystal size of 8.6 nm were synthesized with a complex alkoxide method. To introduce epoxy groups on the BT particle surface, the BT particles were surface‐modified with 2‐(3,4‐epoxycyclohexyl)‐ethyltrimethoxysilane. A precursor solution, which was prepared by prereacting 2,2‐bis(4‐glycidyloxyphenyl)propane (BGPP) and phthalic anhydride in 4‐butyrolactone and adding the surface‐modified BT particles to the prereacting solution, was spin‐coated on glass substrates to fabricate the composite films. An increase in BT volume fraction in film increased dielectric constant of the composite film while keeping dissipation factor below 0.03. The dielectric constant attained 10.8 at a BT volume fraction of 30% in film that was around twice higher than pure epoxy resin film. POLYM. COMPOS., 31:1179–1183, 2010. © 2009 Society of Plastics Engineers     

介孔MCM-48粉体对环氧树脂性能影响

采用溶液共混法制备了介孔MCM-48粉改性环氧树脂复合材料,研究了MCM-48添加量对复合材料力学性能及介电性能的影响。结果表明,添加少量的MCM-48粉能够同时对环氧树脂起到增强增韧效果。复合材料1MHz下的介电常数及介电损耗均随MCM-48添加量的增加先降低后升高。当MCM-48的添加量为2%时,复合材料的综合性能最佳,弯曲强度为82.15 MPa,弯曲弹性模量为2.45 GPa,冲击强度为21.75 kJ/m2,分别比纯环氧树脂提高了27.36%、28.32%、136.59%。复合材料1MHz下的介电常数为3.55,介电损耗为0.028。该材料有望在微电子领域获得应用。     

Physico‐mechanical properties of nano‐polystyrene‐decorated graphene oxide–epoxy composites

Nano‐polystyrene (nPS)‐decorated graphene oxide (GO) hybrid nanostructures were successfully synthesized using stepwise microemulsion polymerization, and characterized using Fourier transform infrared (FTIR) spectroscopy, X‐ray diffraction (XRD), field‐emission scanning electron microscopy and transmission electron microscopy. XRD and FTIR spectra revealed the existence of a strong interaction between nPS and GO, which implied that the polymer chains were successfully grafted onto the surface of the GO. The nPS‐decorated GO hybrid nanostructures were compounded with epoxy using a hand lay‐up technique, and the effect of the nPS‐decorated GO on the mechanical, thermal and surface morphological properties of the epoxy matrix was investigated using a universal tensile machine, Izod impact tester, thermogravimetric analysis and contact angle measurements with a goniometer. It was observed that in the epoxy matrix, GO improved the compatibility. © 2017 Society of Chemical Industry     

Effect of hyperbranched epoxy resin on mechanical properties of short carbon fiber‐reinforced epoxy composites

Short carbon fiber‐reinforced composites (SCFRCs) have attracted increasing attention owing to their comprehensive performance and easy processing route. However, the imperfect interfacial adhesion and serious stress concentration at the fiber/matrix interface have hampered their engineering application. In this article, we first report the preparation of SCFRC modified by a low‐viscosity liquid hyperbranched epoxy resin (Hyper E102). We then investigated the effect of Hyper E102 content on thermal and mechanical properties. The results show that the overall performance of the SCFRC first increases and then decreases with the increasing content of Hyper E102. With the incorporation of 12 phr Hyper E102, the tensile strength, fracture toughness, notched, and unnotched impact strength of SCFRC were increased by 16.7, 74.9, 95.3, and 194.5%, respectively. The toughening and reinforcing mechanisms were attributed to the following three aspects. First, the Hyper E102 improves the impregnation property of epoxy matrix against fibers, which helps form a better interfacial adhesion. Second, the incorporation of Hyper E102 reduces the internal stress level and stress concentration of the SCFRC. Finally, the critical crack length inside the SCFRC can be remarkably increased with the incorporation of Hyper E102, which can enhance the damage tolerance of a composite. POLYM. COMPOS., 37:2727–2733, 2016. © 2015 Society of Plastics Engineers     

腰果酚基环氧树脂的制备及其硅烷化改性

采用从腰果壳油中提炼出来的腰果酚为原料,在乙酸锌的催化下生成腰果酚基酚醛树脂(CN),随后利用CN在苄基三乙基氯化铵(TEBAC)的催化下进一步合成腰果酚基环氧树脂(CNE),最后对CNE进行有机硅改性,制备了有机硅改性环氧树脂(SICNE).研究结果表明:将CNE和SICNE与三乙烯四胺(TETA)固化后,由于反应性...     

Preparation of multiscale graphene oxide‐carbon fabric and its effect on mechanical properties of hierarchical epoxy resin composite

Graphene oxide (GO) was used to modify the surface of carbon fiber layers through electrophoretic deposition, forming a multiscale reinforcement fabric. By adjusting the experimental parameters, the resulting GO‐carbon fabric showed productive and homogenous distribution of thin and less‐agglomerate GO platelets on carbon fiber surface, remarkably enlarging the surface area and roughness of carbon fabric. To investigate the effect of GO sheets on composites, GO‐carbon fabric and carbon fabric‐reinforced hierarchical epoxy resin composites were respectively manufactured. Mechanical tests demonstrated that after introducing GO flakes on carbon fabric, both the flexural strength and interlaminar shear strength of composite had achieved an increase, especially the interlaminar shear strength rising by 34%. Through fractography analysis, it was found that in pure carbon fabric‐reinforced epoxy composite, the fiber/matrix debonding fracture mechanism predominated, while after the GO decoration on carbon fiber surface, the composite featured a stronger interfacial bonding, leading to the enhancement in mechanical properties of hierarchical epoxy resin composite. POLYM. COMPOS., 37:1515–1522, 2016. © 2014 Society of Plastics Engineers     

Effects of novolac resin modification on mechanical properties of carbon fiber/epoxy composites

The epoxy resin matrix of carbon fiber (CF)‐reinforced epoxy composites was modified with novolac resin (NR) to improve the matrix‐dominated mechanical properties of composites. Flexural strength, interlaminar shear strength (ILSS), and impact strength were measured with unfilled, 7 wt% NR, 13 wt% NR, and 18 wt% NR filled to epoxy to identify the effect of adding NR on the mechanical properties of composites. The results showed that both interfacial and impact properties of composites were improved except for flexural property. The largest improvement in ILSS and impact strength were obtained with 13 wt% loading of NR. ILSS and impact strength were improved by 7.3% and 38.6%, respectively, compared with the composite without NR. The fracture and surface morphologies of the composite specimens were characterized by scanning electron microscopy. Intimate bonding of the fibers and the matrix was evident with the content of 7–13 wt% NR range. Decrease of crosslinking density and formation of NR transition layer were deduced with adding NR. POLYM. COMPOS., 2011. © 2010 Society of Plastics Engineers     

Preparation of epoxy resin elastic particles and their application in oil well cement

To solve the problem of high brittleness and easy cracking of cement stone, epoxy resin powder elastic particles (HEEP) were developed to improve the elasticity of cement stone. HEEP was prepared from epoxy resin and trimeric anhydride by solution polymerization. The surface wettability and particle size of HEEP were analyzed by contact angle test and laser particle size analysis respectively. Mechanical performance tests, scanning electron microscope (SEM) analysis and x-ray diffraction analysis were conducted on the cement stone containing HEEP. The results showed that HEEP was the target product, with a hydrophilic surface and a water contact angle of 75.2° on the HEEP surface. The particle size distribution of HEEP was uniform, and the median particle size was 36.5 μm. The initial decomposition temperature of HEEP was 300°C, indicating a good thermal stability. The stress–strain curve showed that when the HEEP dosage was 3%, 6%, and 9%, the elastic modulus of the cement stone was 6.382, 4.017, and 3.148 GPa, respectively. Compared with the blank cement without HEEP, the elastic modulus was reduced by 28.3%, 54.9%, and 64.6%, respectively. This showed that HEEP could effectively improve the elasticity of cement stone. In addition, the compressive strength and flexural strength of cement stone containing HEEP can meet the requirements of on-site applications. SEM analysis of cement stone showed that HEEP was well filled in cement stone. When the cement stone was subjected to complex stress, HEEP could effectively buffer and disperse the stress, thereby enhancing the resistance of cement stone to external force impact.     

改性环氧树脂灌封胶的制备

本文研制一种改性环氧树脂灌封胶,该胶具有良好的应用工艺性、电气性能、机械性能以及耐冷热冲击性能,可应用于传感器等电子元件的灌封。     

环氧基POSS改性环氧树脂的研制与性能研究

以苯基三乙氧基硅烷(PTES)和β-3,4-环氧环己基乙基三甲氧基硅烷(A186)为原料,甲醇、乙醇混合溶液为溶剂,酸性条件下水解制得含有Si—H键的环氧基低聚倍半硅氧烷(EP-POSS),通过傅里叶红外光谱(FT-IR)、核磁共振氢谱(¹H NMR)、核磁共振硅谱(²⁹Si NMR)等手段对其结构进行表征。用制备的EP-POSS对环氧树脂进行改性,分析了EP-POSS用量对树脂涂层附着力、耐冲击性、疏水性、耐热稳定性的影响。结果表明:当EP-POSS加入量为5%时,环氧树脂涂层附着力达到1级,耐冲击性达到50 cm,对水的接触角为90°,热稳定性大幅提升。     

Thermophysical properties of anhydride‐cured epoxy/nano‐clay composites

Polymer nano‐composites made with a matrix of anhydride‐cured diglycidyl ether of bisphenol A (DGEBA) and reinforced with organo‐montmorillonite clay were investigated. A sonication technique was used to process the epoxy/clay nano‐composites. The thermal properties of the nano‐composites were measured with dynamic mechanical analysis (DMA). The glass transition temperature T_g of the anhydride‐cured epoxy was higher than the room temperature (RT). For samples with 6.25 wt% (4.0 vol%) of clay, the storage modulus at 30°C and at (T_g + 15)°C was observed to increase 43% and 230%, respectively, relative to the value of unfilled epoxy. The clay reinforcing effect was evaluated using the Tandon‐Weng model for randomly oriented particulate filled composites. Transmission electron microscopy (TEM) examination of the nano‐composites prepared by sonication of clays in acetone showed well‐dispersed platelets in the nano‐composites. The clay nano‐platelets were observed to be well‐intercalated/expanded in the anhydride‐cured epoxy resin system. POLYM. COMPOS., 26:42–51, 2005. © 2004 Society of Plastics Engineers.     

Preparation and characterization of polysiloxane‐modified epoxy resin aqueous dispersions and their films

Polysiloxane‐modified epoxy resin aqueous dispersions were prepared by the reaction of amino‐polysiloxane (APS) with a graft epoxy resin that was synthesized with a diglycidyl ether of bisphenol A type epoxy resin and styrene/acrylic acid. The measurements of the epoxy values and FTIR spectra confirmed that this reaction really took place. The modified aqueous dispersion exhibits high viscosity, small particle size, and nearly the same surface tension as the unmodified one. Therefore, this indicates that the siloxane segments could be encapsulated into graft epoxy resin particles during the water dispersion process. For APS‐modified films, the thermal stability and water resistance are remarkably enhanced. Furthermore, lowering of the hardness and surface tension for these films was also observed and the surface composition was measured by X‐ray photoelectron spectroscopy. The experimental data indicate that the siloxane segments easily migrate onto the surface during the film formation process and finally enrich on the surface of the APS‐modified film. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 880–885, 2005     

Effects of nanotube modification on the dielectric behaviors and mechanical properties of multiwall carbon nanotubes/epoxy composites

Multiwall carbon nanotubes (MWNTs) were modified by three methods, namely, oxidizing the tubes and opening both ends, filling the tubes with Ag, and grafting the tubes with hexamethylene diamine. Modified MWNTs/epoxy composites were prepared by melt‐mixing epoxy resin with the tubes. Transmission electron microscope images showed that the modified MWNTs can be dispersed in the epoxy matrix homogeneously. The dielectric behaviors and mechanical properties of the composites were investigated. The dielectric and mechanical properties of the modified MWNTs/epoxy composites were considerably improved compared with those of the epoxy matrix. The tensile strengths of the Ag‐filled, opened, and grafted MWNTs composites at the same filler content of 1.1 wt% were higher by ～30.5%, 35.6%, and 27.4%, respectively, than that of neat epoxy. The Izod notched impact strength of the grafted MWNTs/epoxy composite with filler content of 1.1 wt% was approximately four times higher than that of neat epoxy. A dielectric constant of ～150 of the composite with 1.1 wt% Ag‐filled nanotubes was observed in the low‐frequency range, which was ～40 times higher than that of the epoxy matrix. The proper modification of nanotubes provides a way to improve the properties of the polymer‐based composites. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

Dynamic mechanical analysis of particulate‐filled epoxy resin

The dynamic mechanical properties of epoxy composites filled with different amounts of quartz powder were investigated. The storage modulus and loss tangent were measured at frequencies between 7.8 and 323 Hz from room temperature up to 460 K. The influence of the filler content on the temperature and frequency behavior of the dynamic mechanical properties is discussed and explained in terms of models presented in the literature. In particular, the dependence of the composite damping with the quartz content is explained with regard to damping due to particle–particle and polymer–particle interaction. Also, the glass‐transition temperature as a function of filler content was obtained and was related to the results obtained for the apparent activation energies of the α relaxation, which were estimated with the Williams, Landel, and Ferry equation. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 883–892, 2003     

Preparation of nano‐TiO2/polystyrene hybride microspheres and their antibacterial properties

This study provided a facile method to prepare nano‐TiO₂/polystyrene hybride microspheres in ethanol solution. The formation of titanium dioxide (TiO₂) nanoparticles and hybrid microspheres were verified by FTIR, SEM, transmission electron microscopy, thermogravimetric analysis, and X‐ray powder diffraction. Monodispersed colloid TiO₂ nanoparticles with small particle sizes were obtained, and the average particle size could be effectively controlled from about 10 nm. The antibacterial activity of the organic microspheres and hybride microspheres was also investigated against Escherichia coli. They were able to efficiently inhibit the growth and the multiplication of E. coli under the UV. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

A study of nano‐mechanical and macro‐mechanical properties of ethylene vinyl acetate

Nano‐ and macro‐mechanical properties of ethylene vinyl acetate (EVA) with various amounts of vinyl acetate (VA) have been investigated. Nano‐mechanical properties (modulus and hardness) were obtained using nano‐indentation measurements while macro‐mechanical properties were determined using tensile test measurements. A decrease in Young's modulus and hardness was observed with increasing VA content for both nano‐ and macro‐mechanical measurements. An increase in Young's modulus and hardness was observed as a function of the draw ratio keeping the VA content constant. The difference between macro‐ and nano‐mechanical properties as a function of VA content and draw ratio is explained in terms of crystallinity and chain orientation. POLYM. ENG. SCI., 2008. © 2007 Society of Plastics Engineers     

Preparation and properties of nonionic polyol dispersion from terpinene‐maleic ester‐type epoxy resin

A nonionic epoxy‐based polyol (NTP) which can be used in place of the commonly used polyol dispersions to prepare two‐component waterborne polyurethanes was synthesized with terpinene‐maleic ester‐type epoxy resin (TME), polyethylene glycol (PEG), and trimethylopropane (TMP) in the presence of sulfuric acid as catalyst. The synthesis process was tracked with gel permeation chromatography (GPC) and differential scanning calorimetry (DSC) by investigating the changes of molecular weight and glass transition temperature (T_g) of the product. FTIR was used to characterize the chemical structure of NTP. Major technical parameters of NTP were as follows: hydroxyl value 100 mg/g, hydroxyl group content 3.04%, T_g 4.03°C, and viscosity 150 mPa s (40% solid content). Effect of molecular weights and dosages of PEG on stability of NTP dispersion was examined by particle size analyses. It was found that stable dispersion was obtained when using PEG6000 as hydrophilic chain and its dosage ≥8% by the weight of TME. The average particle size of the prepared dispersion was about 200 nm from particles size and TEM analyses. The NTP dispersion showed characteristic of shear thinning, which indicated it was a pseudoplastic fluid. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

环氧树脂基介电复合材料的制备和性能研究

以环氧树脂(EP)为基体树脂、经硅烷偶联剂改性后的压电陶瓷钛酸钡(BaTiO3)为增强填料,采用浇铸法制备了有机/无机介电复合材料。研究了填料用量对复合材料介电性能、力学性能和热性能的影响。实验结果表明,BaTiO3能显著提高材料的介电常数,当w(BaTiO3)=60%时,复合材料的介电常数为23.6,比纯EP的介电常数(4.0)提高了近6倍,而且复合材料的介电常数受频率影响较小,具有较好的频率稳定性;随着BaTiO3含量的增加,材料的弯曲强度和冲击强度都呈先增后减的趋势,最大弯曲强度和冲击强度分别为123.8 MPa和26.3 kJ/m2;材料的热稳定性研究表明,材料的起始热分解温度随着BaTiO3含量的增加而提高,材料的耐热性能得到改善。     

Study on the modification of epoxy resin by a phosphorus‐ and silica‐containing hybrid

A novel phosphorus‐ and silica‐containing hybrid (DPS) was synthesized by the reaction between diethyl phosphate (DEP) and polyhedral oligomeric siloxanes (POS) formed by hydrolysis condensation of 3‐glycidoxypropyltrimethoxysilane (GPTMS). The novel phosphorus‐ and silica‐containing hybrid was characterized by the flourier transform infrared spectroscope (FT‐IR), silicon nuclear magnetic resonance, and gel permeation chromatography (GPC). Then, the determination of the activation of the reaction between epoxy resin and phosphorus‐, and silica‐containing hybrids was studied by differential scanning calorimeter (DSC). In the presence of catalyst, the activation energies of the curing reaction were 63.3 and 66.7 kJ/mol calculated by Kissinger model and Ozawa model respectively. The thermal and flame retardant properties of the cured epoxy modified by DPS were determined by differential scanning calorimeter (DSC), thermal gravimetric analysis (TGA), and limited oxygen index (LOI). The results revealed that those properties were improved in comparison with unmodified epoxy resin. In addition, scanning electron microscopy (SEM) was used to investigate the morphology of the cured epoxy resin modified by DPS. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011