Aqueous polyurethane dispersions derived from polycarbonatediols and Di(4‐isocyanatocyclohexyl)methane

Aqueous polyurethane dispersions derived from various polycarbonatediols, di(4‐isocyanatocyclohexyl)methane (HMDI), and various carboxylic diols, including dimethylol propionic acid (DMPA), dimethylol butyric acid (DMBA), and a carboxylic polycaprolactonediol, were prepared by a method in which the dispersing procedure was modified to enhance the molecular weight. The molecular weight, particle size, tensile properties, thermal properties, and dynamic mechanical properties of the polyurethane dispersions were investigated. The dynamic mechanical property data indicate that these polyurethane dispersions can exhibit higher temperature resistance when compared with those derived from isophorone diisocyanate (IPDI). POLYM. ENG. SCI. 46:588–593, 2006. © 2006 Society of Plastics Engineers     

Clear polyurethane dispersions of nanometer size derived from carboxylic polycaprolactonediols

Aqueous polyurethanes dispersions of nanometer size derived from various carboxylic polycaprolactonediols of different molecular weights, carboxylic diols, including 2,2‐di(hydroxymethyl)propanoic acid (DMPA), 2,2‐di(hydroxymethyl)butanoic acid (DMBA), and di(4‐isocyanatocyclohexyl)methane (HMDI) were prepared by a method in which the dispersing procedure was modified to enhance the molecular weight. The molecular weight, particle size, and UV–vis spectra of the polyurethane dispersions were investigated. The tensile properties of the cast films were determined. The modified dispersing procedure gave polyurethane dispersions with higher molecular weight and better tensile strength. As the molecular weight of the carboxylic polycaprolactonediol decreases, the content of the ionic groups increases, the particle size decreases accordingly. As the molecular weight of the carboxylic polycaprolactonediol used is 1000 g/mol or below, the polyurethanes dispersions become completely clear. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of composition on aqueous polyurethane dispersions derived from polycarbonatediols

Aqueous polyurethane dispersions derived from isophorone diisocyanate, various polycarbonatediols of different molecular weights, and dimethylol butyric acid were prepared by a dispersing procedure modified to enhance molecular weight. Particle size, average molecular weight, and tensile properties were determined. The molar ratio of reactants affected the properties of the polyurethane dispersions significantly, with the trends described as the effects of their ionic group and polycarbonatediol soft‐segment contents. The molecular weight of the polycarbonatediols also significantly affected the particle size of the aqueous polyurethane dispersions and the film properties. As the molecular weight of the polycarbonatediols decreased, the particle size of the aqueous polyurethane dispersions decreased, and the moduli of the cast films increased, as expected. However, the tensile strength of the cast films decreased as the molecular weight of the polycarbonatediols decreased because of the decrease in elongation at break. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4419–4424, 2006     

Aqueous polyurethane dispersions derived from polycarbonatediols

Aqueous polyurethane dispersions derived from polycarbonatediols, isophorone diisocyanate, and carboxylic diols including dimethylol propionic acid and dimethylol butyric acid were prepared. The effect of dispersing procedure is investigated by FT IR, GPC, and the tensile film properties. The polyurethane dispersions prepared by a standard procedure exhibit lower molecular weights due to the overhydrolysis of the NCO groups. The polyurethane dispersions prepared by a modified procedure exhibit significantly higher molecular weights due to more effective chain extension, and their cast films exhibit higher tensile strength. The particle size, tensile properties, thermal properties, and dynamic mechanical properties are investigated. The chemical structure of the polycarbonatediols seems to affect the tensile strength. The glass transition temperature of the soft segments, T_g(S), of the polyurethane dispersions can be seem from the DSC and DMA data. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1723–1729, 2004     

Effects of TDI and FA‐703 on physico‐mechanical properties of polyurethane dispersion

A series of water dispersion polyurethanes dispersions (PUDs) were prepared by polyaddition reaction using isophorone diisocyanate (IPDI), toluene diisocyanate (TDI), poly(oxytetramethylene) glycol (PTMG), dimethylol propionic acid (DMPA), and triol (trade name FA‐703). Various formulations were designed to investigate the effects of process variables such as TDI and FA‐703 on the physico‐mechanical properties of PUD. IR spectroscopy was used to check the end of polymerization reaction and characterization of polymer. Evolution of the particle size distribution, contact angle, T_g, molecular weight, viscosity, and mechanical properties of the emulsion‐cast films were significantly affected by variable content of TDI and FA‐703. Average particle size of the prepared polyurethane emulsions and contact angle decrease with increase of content of FA‐703 and TDI. Molecular weight, T_g, tensile strength, tear strength, hardness, viscosity and elongation at break increase with increase of content of FA‐703 and TDI. The increase of molecular weight, tensile strength, tear strength and elongation at break properties are interpreted in terms of increasing hard segments, chain flexibility, and phase separation in high content of FA‐703 and TDI‐based polyurethane. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Performance of palm oil‐based dihydroxystearic acid as ionizable molecule in waterborne polyurethane dispersions

Waterborne polyurethane dispersions (WPUDs) containing a renewable palm oil‐based 9,10‐dihydroxystearic acid (DHSA) as an isocyanate‐reactive compound bearing ionizable carboxylic group to incorporate hydrophilic groups into the polymer chain have been successfully prepared. The WPUDs were prepared by using polyether and polyester polyols of 2000 molecular weight, DHSA and its traditional petroleum‐based counterpart 2,2‐bis(hydroxymethyl)‐propionic acid (DMPA), and an aliphatic diisocyanate (isophorone diisocyanate, IPDI). A comparison was made between the properties of WPUDs obtained using blends of DHSA and DMPA at different molar ratios and a reference WPUD based on DMPA. The particle size of polyester type WPUDs containing DHSA was reduced at a 0.5 to 0.5 molar ratio of DMPA to DHSA. A lower initial temperature was used in the preparation of NCO‐prepolymers with DHSA as compared to DMPA and this eased the preparation of WPUDs. The effect of molar ratio of DMPA to DHSA on the properties of films and coatings prepared with WPUDs was evaluated. The best properties were obtained with WPUDs prepared with a 0.5 to 0.5 molar ratio of DMPA to DHSA. The incorporation of renewable palm oil‐based DHSA into WPUDs improved water resistance (lower water uptake) and exhibited good combination of properties including hardness, adhesion strength, tensile strength, and elasticity. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43614.     

Preparation and property of waterborne UV‐curable chain‐extended polyurethane surface sizing agent: Strengthening and waterproofing mechanism for cellulose fiber paper

Waterborne UV‐curable polyurethane (UWPU) dispersions with different hydrophilicity and functionalities were prepared by varying the content of dimethylol butanoic acid (DMBA) and pentaerythritol triacrylate (PETA). And linear and cyclic chain extenders with different functionalities were also incorporated into the UWPU backbone, including isophorone diamine (IPDA), diethylene triamine (DETA), and ethylene diamine (EDA). Effects of DMBA content, PETA content, photoinitiator content, UV curing time, chain extender on the properties of UWPU dispersions and films, as well as the properties of the unsized and sized paper were investigated. The water resistance and mechanical properties of sized paper were greatly relied on the particle size, the molecular weight, the croslinking density, and penetrability of UWPU. UWPU dispersion chain extended with IPDA (IPDA‐UWPU) displayed smaller particle size than that of UWPU. The paper sized with IPDA‐UWPU was endowed with best water resistance, tensile strength, folding strength and surface strength. XPS depth analysis revealed that IPDA‐UWPU exhibited better penetrability into the paper substrate than UWPU. SEM and AFM demonstrated that the smoothness of sized paper was improved, and the bond strength between fibers was enhanced. The obtained UWPU could be directly used as an effective and fast drying surface sizing agent for cellulose fiber paper. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42354.     

Preparation and Properties of Water-borne Polyurethanes

Following a prepolymer mixing process, polyurethane (PU) anionomer dispersions were prepared from polyethylene adipate glycol (PEA), isophorone diisocyanate (IPDI), hexamethylene diisocyanate (HDI) and dimethylol propionic acid (DMPA) as a potential ionic centre. Effects of prepolymer molecular weight, PEA molecular weight, hard segment content, DMPA content, degree of neutralization and mixed diisocyanates have been studied in terms of particle size and viscosity of emulsion, and surface, mechanical and dynamic mechanical properties of the emulsion-cast films. Particle size decreased and emulsion viscosity increased with increase in prepolymer molecular weight and PEA molecular weight, DMPA content, the degree of neutralization and IPDI content in mixed isocyanate systems. The decrease in particle size was due to increased chain flexibility and/or hydrophilicity of the PU. The mechanical and dynamic mechanical properties of the PU ionomer dispersions were interpreted in terms of soft segment–hard segment phase separations, hard segment content, chain flexibility and coulombic forces. © of SCI.     

Preparation and characterization of thermoplastic water‐borne polycarbonate‐based polyurethane dispersions and cast films

Stable water‐borne polyurethane dispersions (PUDs) were prepared from bifunctional aliphatic polycarbonate‐based macrodiol, 2,2‐bis(hydroxymethyl)propionic acid (DMPA), 1,6‐diisocyanatohexane, 1,4‐butanediol (BD), and triethylamine. Water‐borne dispersion particles are thus solely formed from self‐assembled linear PU chains. Both PUDs and PUD‐based films were characterized with regards to the concentration of DMPA (ionic species content) and BD (hard‐segment content). Average particle size of PUDs decreased and their long‐term stability increased with increasing DMPA and decreasing BD concentration. Functional properties of cast films made from PUDs are substantially influenced by the character of the original colloidal particle dispersions. The swelling behavior of the films, their surface morphology, and mechanical properties are more influenced by DMPA than BD contents. At DMPA concentrations higher than 0.2 mmol g^?1 of the solid mass of polyurethane, distinct self‐organization of individual nanoparticles into fibril‐like structures was detected by atomic force microscopy and scanning electron microscopy. PU films made from PUD containing high BD as well as high DMPA concentrations have the best utility properties namely sufficient tensile properties and a very low swelling ability. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42672.     

Preparation,mechanical properties of waterborne polyurethane and crosslinked polyurethane‐acrylate composite

The waterborne polyurethane (PU) prepolymer was first prepared based on isophorone diisocyanate, polyether polyol (NJ‐210), dimethylol propionic acid (DMPA), and hydroxyethyl methyl acrylate via in situ method. The crosslinked waterborne polyurethane‐acrylate (PUA) dispersions were prepared with the different functional crosslinkers. The chemical structures, optical transparency, and thermal properties of PU and PUA were confirmed by Fourier transform infrared spectrometry, ultraviolet–visible spectrophotometry, and differential scanning calorimetry. Some physical properties of the aqueous dispersions such as viscosity, particle size, and surface tension were measured. Some mechanical performances and solvent resistance of PUA films were systemically investigated. The experimental results showed that the particle sizes of the crosslinked PUA aqueous dispersions were larger than the PU and increased from 57.3 to 254.4 nm. When the ratios of BA/St, BA/TPGDA, and BA/TMPTA were 70/30, PUA films exhibited excellent comprehensive mechanical properties. The tensile strength and elongation at break of the film were 2.17 MPa and 197.19%. When the ratio of BA/St was 30/70, the film had excellent water resistance and was only 6.47%. The obtained PUA composites have great potential application such as coatings, leather finishing, adhesives, sealants, plastic coatings, and wood finishes. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Aqueous dispersion of polyurethanes from H12MDI,PTAd/PPG,and DMPA: Particle size of dispersion and physical properties of emulsion cast films

Aqueous dispersions of ionic/nonionic polyurethane (PU) were prepared from hydrogenated diphenylemthane diisocyanate (H₁₂MDI), poly(tetramethylene adipate) glycol (PTAd), polypropylene glycol (PPG), monofunctional ethylene-propylene oxide ether, and dimethylol propionic acid (DMPA). The effects of DMPA, PTAd/PPG ratio, and the average molecular weight of PPG on the state of dispersion, mechanical, and viscoelastic properties of the emulsion cast films were determined using Authosizer, Instron, and Rheovibron.     

Influence of Diisocyanate Structure on the Synthesis and Properties of Ionic Polyurethane Dispersions

A number of aqueous polyurethane dispersions based on polytetramethylene glycol (PTMG), 1,4-butanediol (1,4-BDO), dimethylol propionic acid (DMPA) and diisocyanates of differing structures such as toluene diisocyanate (TDI), diphenylmethane diisocyanate (MDI), isophorone diisocyanate (IPDI), and dicyclohexylmethane diisocyanate (H₁₂MDI) were prepared. IR Spectroscopy was used to check the end of polymerization reaction and also the polymer characterization. The effects of diisocyanate structure on the particle size, contact angle, mechanical and thermal properties of the emulsion-cast films were studied. Average particle size of prepared polyurethane emulsions change by different diisocyanate based polyurethane. TDI based PU shows higher average particle size and contact angle than the others. Tensile strength, hardness, and elongation at break were higher in the case of MDI based polyurethane. Thermal property and thermal stability is also affected by variation of diisocyanate molecular structure.     

Synthesis and properties of block and graft waterborne polyurethane modified with α,ω‐bis(3‐(1‐methoxy‐2‐hydroxypropoxy)propyl)polydimethylsiloxane and α‐N,N‐dihydroxyethylaminopropyl‐ω‐butylpolydimethylsiloxane

In this study, α,ω‐bis(3‐(1‐methoxy‐2‐hydroxypropoxy)propyl)polydimethylsiloxane and α‐N,N‐dihydroxyethylaminopropyl‐ω‐butylpolydimethylsiloxane were used to prepare block and graft waterborne polyureathane–polysiloxane copolymer dispersions. α,ω‐bis(3‐(1‐methoxy‐2‐hydroxypropoxy)propyl)polydimethylsiloxane was synthesized by hydrosilylation, methoxylation and equilibrium reactions; α‐N,N‐dihydroxyethylaminopropyl‐ω‐butylpolydimethylsiloxane was synthesized via hydroxyl protection, alkylation, anionic ring‐opening polymerization, hydrosilylation, and deprotection. Block and graft waterborne polyurethane–polysiloxane copolymer dispersions were prepared by the reaction of poly(propylene glycol) (PPG), toluene diisocyanate (TDI), 2,2‐dimethylol propionic acid (DMPA), 1,4‐butanediol (BDO), α,ω‐bis(3‐(1‐methoxy‐2‐hydroxypropoxy)propyl)polydimethylsiloxane, and α‐N,N‐dihydroxy‐ethylaminopropyl‐ω‐butylpolydimethylsiloxane. The water absorption of block and graft waterborne polyurethane–polysiloxane copolymer films decreased from 163.9 to 40.2% and 17.3%, respectively, when percent of polysiloxane (w/w) increased from 0 to 5%, and the tensile strength of the block waterborne polyurethane–polysiloxane copolymer films decreased while the tensile strength of graft waterborne polyurethane–polysiloxane copolymer films increased with increase of percent of polysiloxane. For graft waterborne polyurethane–polysiloxane films, the tensile strength would decrease when percent of polysiloxane was more than 3%. POLYM. ENG. SCI., 54:805–811, 2014. © 2013 Society of Plastics Engineers     

Aqueous poly(urethane–urea) dispersions and cast films based on m‐TMXDL. 1. Structure–property relationships

Aqueous poly(urethane–urea) dispersions were prepared from polycaprolactone diol, α,α,α′,α′‐tetramethyl‐1,3‐xylylene diisocyanate (m‐TMXDI) and α,α‐dimethylol propionic acid (DMPA) using a prepolymer mixing process. In the process, polyurethane prepolymers were neutralised with triethylamine and the chains extended in water with either hydrazine, 1,2‐ethylene diamine or 1,2‐propylene diamine. For comparison, some samples were prepared from a more commonly used diisocyanate, isophorone diisocyanate (IPDI). Dispersion characteristics and basic structure–property relationships of the cast films were determined. m‐TMXDI provided some advantages over IPDI in the preparations since its use gave lower prepolymer viscosities and better resistance to elevated temperatures. Films prepared from m‐TMXDI dispersions exhibited considerably lower values of Young's modulus and hardness and higher elongations at break than those prepared from IPDI‐based dispersions for analogous compositions, whereas differences in the average particle sizes or viscosities of the dispersions were only small. When the DMA content was varied, the dispersions and cast films of m‐TMXDI‐based systems showed similar changes as are known to occur in IPDI‐based systems: as the DMPA content was increased, the average particle size of the dispersions decreased and the viscosity increased, and for the cast films, the Young's modulus and tensile strength increased and the maximum elongation at break decreased. Changing the chain‐extension agent from hydrazine to 1,2‐ethylene diamine, to 1,2‐propylene diamine and had little effect on the particle size of the dispersions, but increased the Young's modulus and hardness of the respective cast films. Molar masses of the chain‐extended polymers were unexpectedly low. DSC analysis of cast films indicated that the degree of crystallisation of the soft or hard domains was low. © 2002 Society of Chemical Industry     

The effect of change of ionomer/polyol molar ratio on dispersion stability and crystalline structure of films produced from hydrophilic polyurethanes

In this study, we report the effect of the DMPA/PTHF molar ratio on dispersion properties of the MDI‐based hydrophilic polyurethane dispersions. In addition, the effect of the DMPA/PTHF molar ratio on the crystallinity and thermal properties of the polyurethane films prepared from dispersions are also discussed. The variation in stability was studied using a particle size analyzer. DSC and XRD analyses were used to study variations in crystallinity of films with the change of DMPA/PTHF molar ratio. FT‐IR spectra were used to monitor the formation of hydrogen bonds through urethane linkages to produce hard‐segment crystalline areas. The zeta potential increased with the increase of DMPA/PTHF molar ratio (hard‐segment content), while particle size of polyurethane particles decreased. Hence, the stability of dispersions was increased with DMPA/PTHF molar ratio due to the increase of hydrophilicity in polymer chain. Crystallinity of the films was increased with DMPA/PTHF molar ratio due to the increase of interchain interactions through Coulombic interactions and hydrogen bonding. Consequently, crystalline melting temperature was increased with the increase of DMPA/PTHF molar ratio. However, molten films formed crystalline soft segments instead of crystalline hard segments during slow cooling. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44475.     

Anionic waterborne polyurethane dispersions based on hydroxyl‐terminated polybutadiene and poly(propylene glycol): Synthesis and characterization

Nonpolluting systems based on anionic polyurethane aqueous dispersions were obtained. The prepolymer based on hydroxyl‐terminated polybutadiene (HTPB), isophorone diisocyanate (IPDI), poly(propylene glycol) (PPG), and dimethylolpropionic acid (DMPA) were synthesized in bulk. After neutralization with triethylamine (TEA), the anionomer prepolymer was dispersed in water, followed by a chain‐extension reaction with ethylenediamine (EDA). The prepolymers were characterized by Fourier transform infrared spectrometry (FTIR) and the average particle size of the aqueous dispersions was determined by laser light scattering (LLS). The mechanical behavior of polyurethane‐cast films and the adhesive properties of the aqueous dispersions as coatings for wood were evaluated. It was observed that an increase in the HTPB content provoked an increase in the viscosity and in the particle size of the dispersions. The tensile strength and the modulus values of the films and the adhesiveness of the coatings in wood were also increased by increasing the HTPB content. On the other hand, the elongation of the polyurethane‐cast films and the tackness of the surface coatings decreased as the HTPB was increased. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 566–572, 2001     

Synthesis of high solid content waterborne polyurethanes with controllable bimodal particle size distribution

A series of waterborne polyurethane dispersions were synthesized by one‐pot reaction and step‐wise reaction, respectively. The effects of synthetic methods and DMPA content on the particle size distribution (PSD), solid contents and viscosity were studied by laser particle size analyzer, Brookfield viscometer and TEM analysis. High solid content and low viscosity waterborne polyurethanes (WPUs) with controllable bimodal PSD were prepared by one‐pot reaction using 2,2‐dimethylol propionic acid (DMPA) as the only self‐emulsifier. Meanwhile, 40% solid content WPUs with unimodal PSD were obtained by step‐wise reaction at the same formula. With the increment of DMPA content, the ratio of large particles to small particles decreased and two peaks of the particle size finally became one peak by one‐pot reaction while the PSD remained unimodal by step‐wise reaction. The reason leading to the difference of PSD between one‐pot reaction and step‐wise reaction was analyzed and the relationships among PSD, viscosity and solid content were discussed. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40420.     

乙二胺扩链剂对水性聚氨酯性能的影响

以聚醚220、异佛尔酮二异氰酸酯(IPDI)为主要原料,二羟甲基丙酸(DMPA)为亲水性扩链剂,丁二醇(BD)和乙二胺(EA)为小分子扩链剂,按不同配比合成了系列水性聚氨酯分散体。主要考察了乙二胺扩链剂用量对水性聚氨酯乳液的稳定性、乳液粒径、粘度以及膜吸水性和力学性能的影响。结果表明,随乙二胺扩链剂用量的增加,乳液粒径增大、分散稳定性变差、粘度减小、胶膜的拉伸强度增加、断裂伸长率减小、耐溶剂性增加、吸水率变化不明显、硬段相Tg升高,软硬段相分离程度增加。胶膜的ATR红外表现为PPG类聚醚型聚氨酯典型的红外光谱。     

Preparation and properties of waterborne polyurethane–urea anionomers. I. The influence of the degree of neutralization and counterion

Two series of waterborne polyurethane–urea anionomers were prepared by a polyaddition reaction with isophorone diisocyanate, poly(tetramethylene oxide) glycol (weight‐average molecular weight = 1000), dimethylol propionic acid (DMPA), and ethylene diamine as chain extenders. Triethylamine (TEA) or 28:1 mol/mol ammonium hydroxide (NH₄OH)/cupric hydroxide [Cu(OH)₂] was used as a neutralization agent [NH(C₂H₅) or NH/Cu²⁺ counterion] for the pendant COOH group of DMPA. The effects of the degree of neutralization and counterion on the particle size of the dispersions, the conductivity, and the antibacterial and mechanical properties of polyurethane–urea anionomer films were investigated. The particle sizes of the two sample series dispersions decreased with an increasing degree of neutralization. Aqueous dispersions of polyurethane–urea anionomers with particle sizes of 30–120 nm were stable for about 3 months. By infrared spectroscopy, it was found that TEA‐based samples (T series) had higher fractions of hydrogen‐bonded carbonyl groups in the ordered region than NH₄OH/Cu(OH)₂‐based samples (S series). However, the fractions of hydrogen‐bonded carbonyl groups in the disordered region of the S‐series samples were higher than those of the T‐series samples. The conductivities of the S‐series film samples were higher than those of the T‐series samples. However, the T‐series film samples commonly had higher tensile strengths and initial moduli than the S‐series samples. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2375–2383, 2002     

乙二胺后扩链TDI型聚氨酯水分散体的过程

以甲苯二异氰酸酯（TDI）、聚氧化丙烯二醇和二羟甲基丙酸等为主要原料制备了聚氨酯水分散体,研究了水、扩链温度、原料的-NCO/-OH摩尔比及扩链比对乙二胺（EDA）后扩链TDI型聚氨酯水分散体过程的影响。FT-IR测试表明,分散体中的H₂O可通过与聚氨酯中残留异氰酸酯基团（-NCO）的竞争反应影响EDA的后扩链过程。分子量及粒径与zeta电位测试表明,H₂O扩链导致分散体失稳;低扩链比时,H₂O对EDA的后扩链过程影响明显,但高扩链比时,后扩链聚氨酯的分子量降低;扩链温度升高,经EDA后扩链聚氨酯的分子量降低,而分散体粒径增大。当原料的-NCO/-OH摩尔比为1.20、扩链温度为30℃、扩链比为60%时,可有效降低H₂O对EDA后扩链聚氨酯过程的影响。