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1.
Acrylonitrile‐butadiene‐styrene (ABS) resins with various rubber contents were prepared by applying nickel catalyzed high‐cis polybutadiene rubber (BR9004) as toughening agent via bulk polymerization. The influence of rubber content and its characteristics on the morphology, mechanical properties, and fracture mechanisms of ABS resins were investigated. The relevant performance parameters were also evaluated and compared with a commercial injection grade resin (ABS‐8434). The results show that each synthesized resin generally contains some irregular microsized particles with a certain amount of subinclusions besides the analogous “sea‐island” morphology to ABS‐8434. The subinclusions considerably enhance the volume fraction of rubber phase; this leads to an increasing maximum loss tangent (tan δ) value, a decreasing storage modulus and glass transition temperature (Tg) of rubber phase. Besides, the higher grafting degree can not only produce a higher Tg of grafted copolymer but also improve the compatibility of rubber phase with matrix. Based on the performance measurements andfractography, the final product with a rubber content of 9.3% reveals ductile fracture behavior and excellent comprehensive properties far superior to ABS‐8434 due to combined shear yielding and massive crazing. POLYM. ENG. SCI., 2010. © 2009 Society of Plastics Engineers  相似文献   

2.
采用不同的橡胶种类和橡胶配比与苯乙烯、丙烯腈进行连续本体法丙烯腈丁二烯苯乙烯共聚物(ABS)中试生产,并对不同条件下的ABS产品进行微观结构和溶胶过程分析。结果表明,使用独山子低顺式聚丁二烯橡胶(50AF)制备的本体ABS产品性能全面优于上海高桥低顺式聚丁二烯橡胶(55AE)、50AF与燕山高顺式聚丁二烯橡胶(BR9004)组成的混合胶; 混合胶中,当50AF与BR9004的混合配比为7∶3时ABS产品性能更好;ABS产品冲击强度均随着胶液含量的增加而增大,熔体流动速率均随着胶液含量的增加而降低。  相似文献   

3.
The linear viscoelastic behavior of acrylonitrile‐butadiene‐styrene (ABS) polymers in the molten state, with different degrees of grafting, was investigated within the framework of Palierne's emulsion model. The main aim of the present study is to quantitatively analyze the effect of grafting degree on the storage modulus G′ of the polybutadiene (PB) rubber core dispersed in ABS polymers. According to our model calculations, the degree of grafting significantly affects the G′ values of the PB core and, hence, the viscoelastic properties of ABS polymers. Our calculations showed that the Palierne model is very useful to calculate the storage modulus of the rubber particles dispersed in rubber‐modified polymeric materials, at least in the high‐frequency region. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 924–930, 2001  相似文献   

4.
A novel tin‐coupled star‐shaped block copolymer (SB‐B)4Sn was synthesized by anionic polymeric techniques. This new copolymer exhibited two different types: One was star‐shaped polybutadiene‐b‐poly(butadiene‐ran‐styrene) (S‐PB‐PSB), and the other was star‐shaped polybutadiene‐b‐poly(butadiene‐ran‐styrene)‐b‐polystyrene (S‐PB‐PSB‐PS). In this article, properties of (SB‐B)4Sn were contrasted with that of tin‐coupled star‐shaped random styrene‐butadiene rubber (S‐SBR) and S‐SBR/cis‐BR blend rubbers. Physical property testing results showed that (SB‐B)4Sn possessed good mechanical properties like S‐SBR. Rheological study indicated that these star‐shaped block copolymers had good processing properties. Rubber processing analyzer (RPA) spectra showed that the dispersion of additives in (SB‐B)4Sn and S‐SBR/cis‐BR blend rubber was much better than that in S‐SBR. Dynamic mechanical thermal analyzer (DMTA) spectra showed that (SB‐B)4Sn had a good combination of low rolling resistance and high wet skid resistance, which made it satisfactory materials to produce high performance tire tread. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

5.
Two miktoarm star‐shaped rubbers with large‐volume functional groups of 1,1‐diphenylhexyl at the ends of arms (DMS–PB–SBR) and one miktoarm star‐shaped rubber with n‐butyl groups at the ends of arms (BMS–PB–SBR) were prepared by 1,1‐diphenylhexyllithium (DPHLi) and n‐butyl lithium as initiators, respectively. The molecular structures and morphological properties of the three rubbers (MS–PB–SBR) were studied and compared with those acquired from the blend consisting of star‐shaped solution‐polymerized butadiene styrene rubber (S‐SSBR) and butadiene rubber (PBR) prepared by ourselves. The results showed that MS–PB–SBR exhibited a more uniform distribution of PBR phase and a smaller phase size of PBR than that of S‐SSBR/PBR blend. It is found that MS–PB–SBR composites filled with CB showed the lower Payne effect than that of S‐SSBR/PBR/CB composite, suggesting that the MS–PB–SBR/CB composite (particularly the DMS–PB–SBR/CB composites) would possess excellent mechanical properties, high wet‐skid resistance, and low rolling resistance. For the studied MS–PB–SBR systems, the contribution of large‐volume functional groups at the end of PBR molecular chains to decrease the rolling resistance was larger than that of Sn coupling effect. It is envisioned that the miktoarm star‐shaped rubbers with 1,1‐diphenylhexyl groups at the molecular ends would be useful for making treads of green tires. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 40002.  相似文献   

6.
Rubber–rubber blends are used widely in industry, for example, in tire manufacture. It is often difficult to characterize interfaces in such rubber–rubber blends quantitatively because of the similarity in the chemical structure of the component rubbers. Here, a new method was suggested for the measurement of the weight fraction of the interface in rubber–rubber blends using modulated‐temperature differential scanning calorimetry (M‐TDSC). Quantitative analysis using the differential of the heat capacity, dCp/dT, versus the temperature signal from M‐TDSC allows the weight fraction of the interface to be calculated. As examples, polybutadiene rubber (BR)–natural rubber (NR), BR–styrene‐co‐butadiene rubber (SBR), SBR–NR, and nitrile rubber (NBR)–NR blend systems were analyzed. The interfacial content in these blends was obtained. SBR is partially miscible with BR. The cis‐structure content in BR has an obvious effect on the extent of mixing in the SBR–BR blends. With increasing styrene content in the SBR in the SBR–BR blends, the interface content decreases. NR is partially miscible with both BR and SBR. The NBR used in this research is essentially immiscible with NR. The maximum amount of interface was found to be at the 50:50 blend composition in BR–NR, SBR–BR, and SBR–NR systems. Quantitative analysis of interfaces in these blend systems is reported for the first time. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 1791–1798, 2000  相似文献   

7.
A series of PB‐g‐SAN impact modifiers (polybutadiene particles grafted by styrene and acrylonitrile) are synthesized by seed emulsion copolymerization initiated by oil‐soluble initiator, azobisiobutyronitrile (AIBN). The ABS blends are obtained by mixing SAN resin with PB‐g‐SAN impact modifiers. The mechanical behavior and the phase morphology of ABS blends are investigated. The graft degree (GD) and grafting efficiency (GE) are investigated, and the high GD shows that AIBN has a fine initiating ability in emulsion grafting of PB‐g‐SAN impact modifiers. The morphology of the rubber particles is observed by the transmission electron microscopy (TEM). The TEM photograph shows that the PB‐g‐SAN impact modifier initiated by AIBN is more likely to form subinclusion inside the rubber particles. The dynamic mechanical analysis on ABS blends shows that the subinclusion inside the rubber phase strongly influences the Tg, maximum tan δ, and the storage modulus of the rubber phase. The mechanical test indicates that the ABS blends, which have the small and uniform subinclusions dispersed in the rubber particles, have the maximum impact strength. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007  相似文献   

8.
A novel approach based on an emulsion in situ suspension polymerization process for synthesizing poly(acrylonitrile–butadiene–styrene) (ABS) resin is reported. Experimental results show that the reaction system can be transformed from an emulsion state to a suspension polymerization state steadily with the content of polybutadiene (PB) in the range 0–15 wt% in ABS resin. When PB is replaced by poly(styrene‐co‐butadiene) with the content of rubber particles being kept below 20 wt%, the emulsion system can be easily transferred to the suspension polymerization state through a process of latex coagulation in the forward direction, which means that the emulsion solution was dripped slowly into the suspension reaction system in the presence of coagulating agent. The dispersion status of the rubber particles in the ABS resin was studied using transmission electron microscopy, which indicated that the rubber particles were in a dispersed state in a continuous matrix of poly(styrene‐co‐acrylonitrile) when the content of rubber particles was below 20 wt%. The mechanical properties of the ABS resins obtained are as follows: elongation at break, 9.4–45.7%; yield tensile strength, 35.1–42.2 MPa; impact strength, 98.2–116.3 J m?1. Copyright © 2006 Society of Chemical Industry  相似文献   

9.
Core–shell polybutadiene‐graft‐polystyrene (PB‐g‐PS) rubber particles with different ratios of polybutadiene to polystyrene were prepared by emulsion polymerization through grafting styrene onto polybutadiene latex. The weight ratio of polybutadiene to polystyrene ranged from 50/50 to 90/10. These core‐shell rubber particles were then blended with polystyrene to prepare PS/PB‐g‐PS blends with a constant rubber content of 20 wt%. PB‐g‐PS particles with a lower PB/PS ratio (≤70/30) form a homogeneous dispersion in the polystyrene matrix, and the Izod notched impact strength of these blends is higher than that of commercial high‐impact polystyrene (HIPS). It is generally accepted that polystyrene can only be toughened effectively by 1–3 µm rubber particles through a toughening mechanism of multiple crazings. However, the experimental results show that polystyrene can actually be toughened by monodisperse sub‐micrometer rubber particles. Scanning electron micrographs of the fracture surface and stress‐whitening zone of blends with a PB/PS ratio of 70/30 in PB‐g‐PS copolymer reveal a novel toughening mechanism of modified polystyrene, which may be shear yielding of the matrix, promoted by cavitation. Subsequently, a compression‐induced activation method was explored to compare the PS/PB‐g‐PS blends with commercial HIPS, and the result show that the toughening mechanisms of the two samples are different. Copyright © 2006 Society of Chemical Industry  相似文献   

10.
Core–shell poly(butadiene‐graft‐styrene) (PB‐g‐PS) rubber particles were synthesized with different initiation systems by emulsion grafting polymerization. These initiation systems included the redox initiators and an oil‐soluble initiator, 1,2‐azobisisobutyronitrile (AIBN). Then the PB‐g‐PS impact modifiers were blended with polystyrene (PS) to prepare the PS/PB‐g‐PS blends. In the condition of the same tensile yield strength on both samples, the Izod test showed that the notched impact strength of PS/PB‐g‐PS(AIBN) was 237.8 J/m, almost 7 times than that of the PS/PB‐g‐PS(redox) blend, 37.2 J/m. From transmission electron microscope (TEM) photographs, using the redox initiators, some microphase PS zones existed in the core of PB rubber particles, which is called “internal‐grafting.” This grafting way was inefficient on toughening. However, using AIBN as initiator, a great scale of PS subinclusion was seen within the PB particle core, and this microstructure increased the effective volume fraction of the rubber phase with a result of improving the toughness of modified polystyrene. The dynamic mechanical analysis (DMA) on both samples showed that the glass transition temperature (Tg) of rubber phase of PS/PB‐g‐PS(AIBN) was lower than that of PS/PB‐g‐PS(redox). As a result, the PB‐g‐PS(AIBN) had better toughening efficiency on modified polystyrene than the PB‐g‐PS(redox), which accorded with the Kerner approximate equation. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 738–744, 2007  相似文献   

11.
BACKGROUND: Tack and green strength of filled and gum (unfilled) natural rubber (NR), poly(styrene‐co‐butadiene) rubber (SBR), polybutadiene rubber (BR) and (SBR‐BR) blend with different loadings of reinforcement agent, silanized silica nanofiller (Coupsil 8113), were studied and the results compared and discussed. RESULTS: It was found that silica was fully dispersed in rubber matrix after 13 min of mixing. In addition, with some exceptions for NR and (SBR‐BR) blend, filler loading decreased the tack strength of the studied filled rubbers. Green strength and Mooney viscosity increased with filler loading for all studied filled rubbers but with different rates and amounts. The optimum filler loadings for NR and (SBR‐BR) filled blend were 30 and 10 phr, respectively. Tacks of NR filled rubbers were much higher than those of synthetic filled rubbers. CONCLUSION: It was concluded that filler loading alters substantially the tack and green strength of the rubbers under investigation. Copyright © 2009 Society of Chemical Industry  相似文献   

12.
A novel approach to the epoxidation of unsaturated rubbers in a reactive processing equipment is presented for the first time in this paper. The effects of the structures of unsaturated rubbers and catalysts on the epoxidation reaction were examined. The experimental results show that the reactivity of three typical unsaturated rubbers follows the decreasing order: ethylene‐propylene‐diene rubber (EPDM) > butadiene rubber (BR) > styrene‐butadiene rubber (SBR). No obvious further oxidation side reaction occurs during the epoxidation of EPDM and BR, while SBR has a significant degradation during reaction. Moreover, investigation of the catalytic system composed of tert‐butyl hydroperoxide (TBHP) and three different molybdenum compounds reveals that a blue molybdenum compound (Mo‐b), which is the product of the reaction of hydrogen peroxide (30% aqueous solution) with an excess of molybdenum powder, gives the highest catalytic activity and the highest efficiency of TBHP.  相似文献   

13.
Polybutadiene‐g‐poly(styrene‐co‐acrylonitrile) (PB‐g‐SAN) impact modifiers with different polybutadiene (PB)/poly(styrene‐co‐acrylonitrile) (SAN) ratios ranging from 20.5/79.5 to 82.7/17.3 were synthesized by seeded emulsion polymerization. Acrylonitrile–butadiene–styrene (ABS) blends with a constant rubber concentration of 15 wt % were prepared by the blending of these PB‐g‐SAN copolymers and SAN resin. The influence of the PB/SAN ratio in the PB‐g‐SAN impact modifier on the mechanical behavior and phase morphology of ABS blends was investigated. The mechanical tests showed that the impact strength and yield strength of the ABS blends had their maximum values as the PB/SAN ratio in the PB‐g‐SAN copolymer increased. A dynamic mechanical analysis of the ABS blends showed that the glass‐transition temperature of the rubbery phase shifted to a lower temperature, the maximum loss peak height of the rubbery phase increased and then decreased, and the storage modulus of the ABS blends increased with an increase in the PB/SAN ratio in the PB‐g‐SAN impact modifier. The morphological results of the ABS blends showed that the dispersion of rubber particle in the matrix and its internal structure were influenced by the PB/SAN ratio in the PB‐g‐SAN impact modifiers. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 2165–2171, 2005  相似文献   

14.
Thermoreversible polybutadiene (PB) rubber is prepared by the self‐assembly of thiol‐ene functionalized PB oligomers containing amine and carboxylic acid groups, respectively, via acid–base reaction. The as‐formed ionic hydrogen bonds between the amine and carboxylic acid groups function as the crosslinking points to construct the polymer network. By controlling the crosslinking density, a series of materials ranging from soft gel to stiff solid with different physical properties can be obtained. The thermal reversibility of the ionic hydrogen bonds is evidenced by rheometry and temperature‐dependent FTIR spectra. In contrast to conventional covalently crosslinked rubbers, the thermoreversible PB rubbers prepared exhibit the capability of thermally reshaping and recycling. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45280.  相似文献   

15.
Migration behaviors of antiozonants in carbon black‐filled rubber vulcanizates with different rubber compositions of natural rubber (NR), styrene–butadiene rubber (SBR), and butadiene rubber (BR) were studied at constant temperatures of 40–100°C and outdoors. Three single rubber‐based vulcanizates, three biblends, and three triblends were used. N‐Phenyl‐N′‐isopropyl‐p‐phenylenediamine (IPPD) and N‐phenyl‐N′‐(1,3‐dimethylbutyl)‐p‐phenylenediamine (HPPD) were employed as antiozonants. Migration rates of the antiozonants became faster with increasing the temperature. The order of the migration rates in the single rubber‐based vulcanizates was BR > NR > SBR. The migration rates in the vulcanizates containing SBR, on the whole, increased with decreasing the SBR content, while those in the vulcanizates containing BR decreased with decreasing the BR content. Difference in the migration behaviors of the antiozonants depending on the rubber composition was explained both by the intermolecular interactions of the antiozonants with the matrix and by interface formed between dissimilar rubbers in the blends. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 237–242, 2001  相似文献   

16.
Considering the properties of silicon rubber, ethylene–propylene–diene monomer (EPDM), and cis‐polybutadiene rubber (BR), a blend made by a new method was proposed in this article; this blend had thermal resistance and good mechanical properties. The morphology of the blend was studied by SEM, and it was found that the adhesion between the phases of BR, EPDM, and polysiloxanes (silicon rubber) could be enhanced, and the compatibility and covulcanization were good. The influence of the mass ratio of peroxide and silica on the mechanical properties and thermal resistance of the blend was studied. The results showed that the mechanical properties and thermal resistance of the blend were improved when silicon rubber/BR/EPDM was 20/30/50, dicumyl peroxide/sulfur was 2.5/2.5, and the amount of silica was 80 phr. The integral properties of rubber blend had more advantages than did the three rubbers. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 4462–4467, 2006  相似文献   

17.
A series of poly(acrylonitrile‐butadiene‐styrene) (ABS) grafting modifiers were synthesized by emulsion grafting poly(acrylonitrile‐styrene) (SAN) copolymer onto polybutadiene (PB) latex rubber particles. The chain transfer reagent tert‐dodecyl mercaptan (TDDM) was used to regulate the grafting degree of ABS and the molecular weight of SAN copolymers. By blending these ABS modifiers with Chlorinated polyvinyl chloride (CPVC) resin, a series of CPVC/ABS blends were obtained. The morphology, compatibility, and the mechanical properties of CPVC/ABS blends were investigated. The scanning electron microscope (SEM) studies showed that the ABS domain all uniformly dispersed in CPVC matrix. Dynamic mechanical analyses (DMA) results showed that the compatibility between CPVC and SAN became enhanced with the TDDM content. From the mechanical properties study of the CPVC/ABS blends, it was revealed that the impact strength first increases and then decreases with the TDDM content, which means that the compatibility between CPVC and the SAN was not the only requirement for maximizing toughness. The decreasing of tensile strength and the elongations might attribute to the lower entanglement between chains of CPVC and SAN. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers  相似文献   

18.
The purpose of this article is that the silica‐modified SBR/BR blend replaces natural rubber (NR) in some application fields. The styrene‐butadiene rubber (SBR) and cis‐butadiene rubber (BR) blend was modified, in which silica filler was treated with the r‐Aminopropyltriethoxysilane (KH‐550) as a coupling agent, to improve mechanical and thermal properties, and compatibilities. The optimum formula and cure condition were determined by testing the properties of SBR/BR blend. The properties of NR and the silica‐modified SBR/BR blend were compared. The results show that the optimum formulawas 80/20 SBR/BR, 2.5 phr dicumyl peroxide (DCP), 45 phr silica and 2.5 mL KH‐550. The best cure condition was at 150°C for 25 min under 10 MPa. The mechanical and thermal properties of SBR/BR blend were obviously modified, in which the silica filler treated with KH‐550. The compatibility of SBR/BR blend with DCP was better than those with benzoyl peroxide (BPO) and DCP/BPO. The crosslinking bonds between modified silica and rubbers were proved by Fourier transform infrared analysis, and the compatibility of SBR and BR was proved by polarized light microscopy (PLM) analysis. The silica‐modified SBR/BR blend can substitute for NR in the specific application fields. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.  相似文献   

19.
This article exploits the influence of rubber particle size (RPS) and rubber crosslinking on environmental stress cracking resistance (ESCR) of high impact polystyrene (HIPS), with special interest on the influence of small rubber particles fraction. Three commercial HIPS of high ESCR were selected and four batches of HIPS were prepared in‐house, including samples based on high cis and very high viscosity polybutadiene (PB). Their morphologies were analyzed by low angle laser light scattering, optical microscopy, and transmission electron microscopy, and the samples were submitted to flexural ESCR tests with fatty agents. The ESCR to sunflower oil was found to increase with the reduction of the rubber particles fraction smaller than 1–2 micron. Results have also confirmed that an increase in RPS is the key parameter to promote ESCR, although there is limit for RPS to be effective on ESCR improvement. The reduction of small rubber particles fraction in HIPS was achieved by using a high cis PB, that promotes low grafting efficiency of polystyrene onto PB backbone because of the low content of 1,2 vinyl isomer. Besides the ESCR improvements, HIPS with high cis PB showed higher elastic modulus and impact resistance than HIPS containing medium cis PB, which is desired for thickness reduction in food packaging and refrigeration cabinets. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

20.
Neodymium (Nd)‐based Ziegler–Natta catalyst has been well known for preparing polybutadiene rubber (BR) containing high, about 98%, cis−1,4 configuration with extremely low gel content providing superior resistance to low‐temperature fatigue and abrasion. However, its cost is more expensive than a conventional nickel (Ni)‐based catalyst. The Nd‐BR has poor processability with high cold flow due to its high linearity and molecular weight. To compare with a traditional process, the BR produced by Ni‐based catalyst has higher level of branching resulting in the better processability, but it contains medium amount of gel. To balance the catalyst cost and the BR properties, this article reported the influence of a solution containing Ni‐ and Nd‐based Ziegler–Natta catalyst (Ni/Nd) using diethyl aluminum chloride and triethyl aluminum as co‐catalysts on 1,3‐butadiene (BD) conversion and physical properties of the elastomeric materials based on obtained rubber (Ni/Nd‐BR). In the presence of toluene, the increase in the Ni/Nd molar ratio from 0.0/1.0 to 0.4/0.6 yielded Ni/Nd‐BR containing cis−1,4 units of 95%–96% with significantly decreasing both levels of vinyl−1,2 and trans−1,4 configurations from 0.26% to 0.13% and 4.44% to 3.07%, respectively. When cyclohexane was applied as the reaction media, 100% BD conversion was achieved and the Ni/Nd‐BR had very low content of vinyl−1,2 unit (0.07%). The mechanical properties in terms of tensile properties and abrasion resistance of the elastomer based on Ni/Nd‐BR having high cis‐1,4 and relatively higher trans−1,4 configurations were superior to elastomers based on commercial BRs produced by using Ni‐ and Nd‐based catalyst systems. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41834.  相似文献   

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