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经脱硅实验与计算表明,脱硅反应的表观活化能不大(43.9kJ/mol Si),温度对脱硅反应影响。脱硅初期,脱硅受铁水侧传质所控制。EPMA显示了构硅元素在渣铁相本体与渣铁界面存在明显浓度差。所以,一次性投入过多脱硅剂不会增加脱硅速度。加强搅拌有利于提高脱硅效率。 相似文献
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为防止铁水预处理脱硅过程中脱铌,通过中频感应电炉底吹氧气冶炼含铌铁水,研究了铁水预处理吹氧过程中不加渣和加入造渣剂吹炼过程中脱硅保铌的行为及铁水中各元素含量的变化规律。试验结果表明:在铁水温度1623K加入碱度为4的CaO-SiO2-CaF2的造渣剂、供氧强度为0. 5m3/(t·min)时吹氧冶炼,铁水中的硅含量降低到0. 012%(质量分数,下同)时,铌才开始氧化,脱硫率为83%,磷含量不变;在相同的温度和供氧强度,不加造渣剂吹炼时,铁水中的硅降低至0. 16%时,铌开始氧化,硫和磷含量不变;有渣吹炼脱硅保铌终点硅含量是无渣吹炼脱硅保铌终点硅含量的10%,显著脱硫。 相似文献
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In order to develop an environment‐friendly steelmaking process, a slag recycling process for hot metal desulfurization by mechanical stirring was designed. The process was developed with 70 kg‐scale hot metal experiments and actual plant tests. The recycled slag has a 70% desulfurization ability compared with that of virgin flux (CaO‐5%CaF2). The lower efficiency of the recycled slag was caused by SiO2 contamination carried over from the previous process. There is no particular size requirement for the recycled slag, as the effect of the recycled slag size on the desulfurization ability is small. The ratio of CaO in the recycled slag to total CaO should be less than 60% in order to prevent an increase in the amount of slag. Slag recycling operation can be repeated more than twice when the optimum conditions are applied. The slag recycling process was established in an industrial operation, and consumption of desulfurization flux decreased by 40% with the process compared with that without slag recycling. Slag hot recycling was adopted at another plant where consumption of desulfurization flux decreased by 50% compared to operation without slag recycling. The positive effect of hot slag recycling is estimated to be a result of the temperature of the recycled slag. 相似文献
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用X-光透视装置,观察分析了脱硅工艺参数对泡渣的影响,结果表明,铁水温度过高,过低都会助长泡沫渣,均匀加入适量脱硅剂对缓解泡沫渣是有益的。提高脱硅渣碱度有利于降低泡沫渣,也有利于脱硅。 相似文献
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《钢铁研究学报(英文版)》2011,(Z2):125-128
For the lack of the present hot metal desulfurization processes in iron and steel industry, our group has proposed the in-situ mechanical stirring method for external desulfurization of molten iron and researched this new method. This paper investigated this new in-situ mechanical stirring hot metal desulphurization process on desulphurization experiments of one-ton scale by using the new desulfurizer. The experimental results indicated that the desulfurization efficiency of in-situ mechanical stirring desulfurization process is 90% and the lowest sulfur content in the treated hot metal is 23ppm. By comparing with the methods of direct throwing desulfurizer and in-situ injecting desulfurization, in-situ mechanical stirring desulfurization process is the suitable desulfurizaton method. 相似文献
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《钢铁冶炼》2013,40(3):208-213
AbstractThe effects of top blowing and bottom stirring conditions during steelmaking in a 6 t basic oxygen furnace (BOF) were investigated in studies with the aim of suppressing excessive oxidation. With low oxygen feed rate and high stirring energy, the apparent partial pressure of CO P′CO was calculated from the equilibrium of carbon and oxygen in molten steel as being <1 atm. The relationship between top blowing/bottom stirring conditions and mass transfer at the slag/metal interface was analysed. It is proposed that mass transfer at the hot spot is significantly affected by the reaching rate of oxygen to the steel bath and bottom stirring. Mass transfer at the slag/metal interface, outside the hot spot, is sufficient to allow equilibrium to be attained in combined blowing BOF processes. Thus, the oxygen that is not consumed for decarburisation is distributed between steel and slag, i.e. deoxidation from steel to slag takes place, which makes it possible to obtain P′CO <1 atm under atmospheric conditions. The decarburisation model developed based on the analysis reproduces the suppression of excessive oxidation under a decreased, top blown oxygen feed rate and is in good agreement with results from both 6 t BOF experiments and 350 t commercial BOF operation. 相似文献
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铁水脱硅过程泡沫渣的基本特征 总被引:1,自引:0,他引:1
采用X光透视装置,直接观察了铁水脱硅过程泡沫渣现象,结果表明:当脱硅剂投入铁水,泡沫渣随即升腾,以烧结矿为脱硅剂时,泡沫渣从激烈、平缓、再升高,最后塌落,以富矿粉、铁鳞为脱硅剂,泡沫渣起始激烈、逐渐衰减。泡沫渣的孔隙度高,后期脱渣中有铁珠悬浮。 相似文献
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In-mould electromagnetic stirring (M-EMS) is a widely used technique during slab continuous casting. To investigate the effect of M-EMS on the flow and initial solidification in a slab mould, a three-dimensional model coupling electromagnetic field, flow and solidification was developed. To track the steel/slag interface, the volume of fraction (VOF) model was coupled in the model. The electromagnetic force presents a centrally symmetrical distribution on the cross-section. The influences of stirring current and stirrer position on flow, initial solidification and level fluctuation have been discussed. M-EMS enhances the transversal flow and shrinks the lower recirculation in mould. The results indicate that both a higher stirring current and a lower stirrer position produce a reduction of the temperature in the mould centre. Furthermore, a higher stirrer position and a lower stirring current are favourable to the solidified shell growth. However, M-EMS aggravates the level fluctuation, which may lead to slag entrainment. 相似文献
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铁水预处理与纯净钢冶炼(一) 总被引:4,自引:0,他引:4
铁水预处理特别是铁水三脱处理技术自获得工业化应用以来,已成为纯净钢冶炼必不可少的最经济工序。综述了国内外铁水深度预处理以及转炉生产纯净钢冶炼工艺的发展现状和部分工业规模生产的操作结果,论述了铁水预处理对纯净钢生产的意义,分析了冶炼纯净钢的铁水深度预处理技术。认为在目前我国调整钢铁产业结构、开发品种、提高质量的关键时期,大力发展和推广铁水深度预处理技术,辅以钢水炉外精炼,必将为钢铁企业扩大纯净钢种冶炼、改善质量、降低成本、提高产品竞争力和附加值发挥巨大作用,带来显著经济效益。 相似文献
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Spyridon Karamoutsos Irene. E. Alexopoulou Dimitri Papanastassiou Demetrios C. Papamantellos 《国际钢铁研究》2004,75(3):157-162
The blast furnace (BF) operation, as well as the steel‐shop downstream, can derive benefits from adjusting the slag alumina content with the proper addition of bauxite flux to its burden. Additions of 5‐15 kg of bauxite/t hot metal lead to a raise of the alumina content of the resultant BF‐slag from 10% to the level of about 12%. In Hellas extensive deposits of diasporic bauxite exist which, however, are under‐utilized by the alumina refineries due to their rather low solubility during the Bayer‐process. The above BF application, therefore, as an alternative use of the diasporic bauxite, is of great interest to the bauxite producers of Hellas. The influence of the bauxite additions on the metal/slag reactions under BF‐conditions was simulated in the laboratory by smelting BF‐slag with diasporic bauxite additions in a graphite crucible. It was achieved the production of BF‐slags with higher alumina contents under the condition of constant slag basicity. The results show the beneficial effect of the bauxite addition to the quality of the produced hot metal. In accordance to its desulphurization and desiliconization as well as the increase of BF‐slag sulphur capacity and fluidity, a thermodynamic evaluation of the metal/slag reaction in respect of SiO2 reduction and S‐transfer to the slag in relation to its Al2O3 content was carried out. This evaluation led to simple algebraic functions and graphs easily applicable by the BF operators. The attained metallurgical results were verified in comparison to industrial test heats with bauxite additions in the BF‐burden in USA, Canada and Europe. 相似文献
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基于炉外铁水深度预脱硫+转炉铁水预脱磷的铁水预处理工艺是当今低磷或超低磷钢冶炼的重要工艺平台,其中转炉铁水预处理脱磷是关键的技术环节。以国内“双联转炉炼钢法”预脱磷炉实践为出发点,在实验室高温炉上通过顶加脱磷剂、浸入吹氧进行了铁水模拟转炉预脱磷影响因素的试验研究,比较了铁水温度、铁水初始硅质量分数w(Si)i、脱磷渣碱度、供氧制度、搅拌强度、萤石加入量对脱磷效率的影响。结果表明,各因素对脱磷率影响的顺序为铁水温度>w(Si)i>供氧制度>脱磷渣碱度、搅拌强度>萤石加入量;适宜的工艺参数为铁水温度为1 300 ℃,w(Si)i 为0.10%~0.26%或低于0.30%,脱磷渣碱度为2.9~3.0,供氧制度中气氧与固氧各占50%或固氧稍偏多,维持较高的搅拌强度;转炉内铁水预脱磷处理可不加萤石。 相似文献