Evaluation of Ni/Y2O3/Al2O3 catalysts for hydrogen production by autothermal reforming of methane

Ni/xY₂O₃–Al₂O₃ (x = 5, 10, 15, 20 wt%) catalysts were prepared by sequential impregnation synthesis. The catalytic performance for the autothermal reforming of methane was evaluated and compared with Ni/γ-Al₂O₃ catalyst. The physicochemical properties of catalysts were characterized by X-ray diffraction (XRD), Transmission electron microscope (TEM), X-Ray Photoelectron Spectrometer (XPS), Thermo Gravimetric Analyzer (TGA) and H₂-temperature programmed reduction techniques (TPR). The decrease of nickel particle size and the change of reducibility were found with Y modification. The CH₄ conversion increased with elevating levels of Y₂O₃ from 5% to 10%, then decreased with Y content from 10% to 20%. Ni/xY₂O₃–Al₂O₃ catalysts maintained high activity after 24 h on stream, while Ni/Al₂O₃ had a significant deactivation. The characterization of spent catalysts indicated that the addition of Y retarded Ni sintering and decreased the amount of coke.     

Synthesis gas production in the combined CO2 reforming with partial oxidation of methane over Ce-promoted Ni/SiO2 catalysts

A series of nickel-based catalyst supported on silica (Ni/SiO₂) with different loading of Ce/Ni (molar ratio ranging from 0.17 to 0.84) were prepared using conventional co-impregnation method and were applied to synthesis gas production in the combination of CO₂ reforming with partial oxidation of methane. Among the cerium-containing catalysts, the cerium-rich ones exhibited the higher activity and stability than the cerium-low ones. The temperature-programmed reduction (TPR) and UV–vis diffuse reflectance spectroscopy (UV–vis DRS) analysis revealed that the addition of CeO₂ reduced the chemical interaction between Ni and support, resulting in an increase in reducibility and dispersion of Ni. Over NiCe-x/SiO₂ (x = 0.17, 0.50, 0.67, 0.84) catalysts, the reduction peak in TPR profiles shifted to the higher temperature with increasing Ce/Ni molar ratio, which was attributed to the smaller metallic nickel size of the reduced catalysts. The transmission electron microscopy (TEM) and X-ray diffraction (XRD) for the post-reaction catalysts confirmed that the promoter retained the metallic nickel species and prevented the metal particle growth at high reaction temperature. The NiCe-0.84/SiO₂ catalyst with small Ni particle size exhibited the stable activity with the constant H₂/CO molar ratio of 1.2 during 6-h reaction in the combination of CO₂ reforming with partial oxidation of methane at 850 °C and atmospheric pressure.     

Hydrogen production by steam reforming of liquefied natural gas (LNG) over mesoporous Ni-La-Al2O3 aerogel catalysts: Effect of La content

Mesoporous Ni-La-Al₂O₃ aerogel catalysts (denoted as (40-x)NixLa) with different lanthanum content (x) were prepared by a single-step sol-gel method and a subsequent CO₂ supercritical drying method. The effect of lanthanum content on the physicochemical properties and catalytic performance of mesoporous (40-x)NixLa catalysts in the steam reforming of liquefied natural gas (LNG) was investigated. Physicochemical properties of (40-x)NixLa catalysts were strongly influenced by lanthanum content. Dispersion and reducibility of nickel aluminate phase in the (40-x)NixLa catalysts increased with increasing lanthanum content. Small amount of lanthanum addition was effective for dispersion of metallic nickel in the (40-x)NixLa catalysts, but large amount of lanthanum addition was not favorable for nickel dispersion due to the blocking of active sites. In the steam reforming of LNG, both LNG conversion and hydrogen yield showed volcano-shaped curves with respect to lanthanum content. Average nickel diameter of (40-x)NixLa catalysts was well correlated with LNG conversion and hydrogen yield over the catalysts. Among the catalysts tested, 36Ni4La (36 wt% Ni and 4 wt% La) catalyst with the smallest average nickel diameter exhibited the best catalytic performance and the strongest resistance toward carbon deposition in the steam reforming of LNG.     

Effect of N2O-mediated calcination on nickel species and the catalytic activity of nickel catalysts supported on γ-Al2O3 in the steam reforming of glycerol

The steam reforming of glycerol over supported nickel catalysts is a promising and cost-effective method for producing hydrogen. The activity of nickel catalysts supported on γ-Al₂O₃ is low, primarily due to the formation of inactive nickel species during high temperature calcination in air. In order to address this problem, a Ni/γ-Al₂O₃ catalyst was prepared by calcination at 700 °C in a nitrous oxide (N₂O) environment. The N₂O calcined catalyst showed an enhanced activity for the steam reforming of glycerol. A variety of characterization techniques (XRD, TPR, XPS and H₂ Chemisorption) confirmed that the high temperature N₂O calcination resulted in a significant decrease in the levels of nickel aluminate. The N₂O calcination also led to an enhancement in the amount of NiO as well as nickel ions present on the surface of the catalyst. Interestingly, compared to an air calcined catalyst, the N₂O calcined catalyst contained larger nickel particles after reduction but the N₂O calcined catalyst had a much larger nickel surface area and dispersion, which resulted in higher glycerol conversion and hydrogen yield.     

Studies on B sites in Fe-doped LaNiO3 perovskite for SCR of NOx with H2

A series of LaNi_1−xFe_xO₃ (x = 0.0, 0.2, 0.4, 0.7, and 1.0) perovskites were synthesized and characterized by X-ray diffraction (XRD), N₂ physisorption, scanning electron microscopy (SEM), H₂-temperature-programmed reduction (H₂-TPR), and X-ray photoelectron spectroscopy (XPS). The perovskites were investigated for selective catalytic reduction of NO_x by hydrogen (H₂-SCR). It is shown that Fe addition into LaNiO₃ leads to a promoted efficiency of NO_x removal, as well as a high stability of perovskite structure. Moreover, easy reduction of Ni³⁺ to Ni²⁺ with the aid of appropriate Fe component mainly accounts for the enhanced activity. Meanwhile, deactivation of the sulfated catalysts is due to that sulfates mainly deposit on active Ni component while doping of Fe can protect Ni to some extent at the expense of partial sulfation.     

Preparation of nickel catalysts supported on CaO.2Al2O3 for methane reforming with carbon dioxide

Nanocrystalline calcium aluminate (CaO.2Al₂O₃) was prepared by a simple co-precipitation method using Poly (ethylene glycol)-block-poly(propylene glycol)-block poly(ethylene glycol) (PEG-PPG-PEG, MW:5800) as surfactant and employed as catalyst support for nickel catalysts in methane reforming with carbon dioxide. The prepared samples were characterized by X-ray diffraction (XRD), N₂ adsorption (BET), Temperature programmed reduction and oxidation (TPR-TPO) and Scanning electron microscopy (SEM) techniques. The results showed that the prepared support has a high potential as support for nickel catalysts in methane reforming with carbon dioxide. The results showed high catalytic activity and stability for the prepared catalysts. Among the prepared catalysts 15% Ni/CaO.2Al₂O₃ was the most active catalyst and showed the highest affinity for carbon formation. In addition, 7% Ni/CaO.2Al₂O₃ possessed high catalytic stability during 50 h time on stream. The TPO analysis revealed that increasing in nickel content increased the amount of deposited carbon over the spent catalysts. SEM results detected only whisker type of carbon for all spent catalysts.     

Nickel on a macro-mesoporous Al2O3@ZrO2 core/shell nanocomposite as a novel catalyst for CO methanation

A novel nickel catalyst supported on Al₂O₃@ZrO₂ core/shell nanocomposites was prepared by the impregnation method. The core/shell nanocomposites were synthesized by depositing zirconium species on boehmite nanofibres. This contribution aims to study the effects of the pore structure of supports and the zirconia dispersed on the surface of the alumina nanofibres on the CO methanation. The catalysts and supports were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), H₂ temperature-programmed reduction (H₂-TPR), nitrogen adsorption–desorption, and thermogravimetry and differential thermal analysis (TG-DTA). The catalytic performance of the catalysts for CO methanation was investigated at a temperature range from 300 °C to 500 °C. The results of the characterization indicate that the metastable tetragonal zirconia could be stably and evenly dispersed on the surface of alumina nanofibres. The interlaced nanorods of the Al₂O₃@ZrO₂ core/shell nanocomposites resulted in a macropore structure and the spaces between the zirconia nanoparticles dispersed on the alumina nanofibres formed most of the mesopores. Zirconia on the surface of the support promoted the dispersion and influenced the reduction states of the nickel species on the support, so it prevented the nickel species from sintering as well as from forming a spinel phase with alumina at high temperatures, and thus reduced the carbon deposition during the reaction. With the increase of the zirconia content in the catalyst, the catalytic performance for the CO methanation was enhanced. The Ni/Al₂O₃@ZrO₂-15 exhibited the highest CO conversion and methane selectivity at 400 °C, but they decreased dramatically above or below 400 °C due to the temperature sensitivity of the catalyst. Ni/Al₂O₃@ZrO₂-30 exhibited a high and constant rate of methane formation between 350 °C and 450 °C. The excellent catalytic performance of this catalyst is attributed to its reasonable pore structure and good dispersion of zirconia on the support. This catalyst has great potential to be further studied for the future industrial use.     

The effect of Ni content on a highly active Ni-Al2O3 catalyst prepared by the homogeneous precipitation method

Highly active Ni-Al₂O₃ catalysts were prepared by the homogeneous precipitation method with a variety of high nickel contents ranging from 30 to 70 wt.%. The effects of nickel content on the physicochemical properties and catalytic activities of the Ni-Al₂O₃ catalysts were investigated. XRD measurements showed that the catalyst with 30 Ni wt.% only had a diffraction peak corresponding to NiAl₂O₄, whereas the catalysts of 50, 60 and 70 Ni wt.% had diffraction peaks corresponding to NiO and NiAl₂O₄. Hydrogen chemisorption results showed that the nickel surface area increased with increasing nickel content in the order: 30 < 40 < 50 < 60 < 70 Ni wt.%. Specifically, the nickel surface area increased steadily from 11 to 22 m²/g with increasing the nickel content from 30 to 50 wt.%, after which it stayed nearly constant at 22 m²/g despite the increase in nickel content from 50 to 70 wt.%. TEM images of the reduced Ni-Al₂O₃ catalysts revealed that the average sizes of the Ni particles were 12, 13 and 16 nm for the catalysts with 30, 50 and 70 Ni wt.%, respectively, suggesting that a higher nickel content yielded a larger Ni particle. The catalytic performance of methane steam reforming showed that the catalytic reaction rate increased steadily with increasing nickel content from 30 to 50 wt.%, after which it stayed nearly constant despite that the nickel content increased to over 50 wt.%. As a result, about 50 wt.% of nickel was found to be a reasonable nickel content to obtain the maximum catalytic activity.     

Y2O3-promoted NiO/SBA-15 catalysts highly active for CO2/CH4 reforming

A series of Y₂O₃-promoted NiO/SBA-15 (9 wt% Ni) catalysts (Ni:Y weight ratio = 9:0, 3:1, 3:2, 1:1) were prepared using a sol–gel method. The fresh as well as the catalysts used in CO₂ reforming of methane were characterized using N₂-physisorption, XRD, FT-IR, XPS, UV, HRTEM, H₂-TPR, O₂-TPD and TG techniques. The results indicate that upon Y₂O₃ promotion, the Ni nanoparticles are highly dispersed on the mesoporous walls of SBA-15 via strong interaction between metal ions and the HO–Si-groups of SBA-15. The catalytic performance of the catalysts were evaluated at 700 °C during CH₄/CO₂ reforming at a gas hourly space velocity of 24 L g_cat⁻¹ h⁻¹(at 25 ^°C and 1 atm) and CH₄/CO₂molar ratio of 1. The presence of Y₂O₃ in NiO/SBA-15 results in enhancement of initial catalytic activity. It was observed that the 9 wt% Y–NiO/SBA-15 catalyst performs the best, exhibiting excellent catalytic activity, superior stability and low carbon deposition in a time on stream of 50 h.     

Catalytic activity and characterizations of Ni/K2TixOy–Al2O3 catalyst for steam methane reforming

Nickel catalysts supported on the K₂Ti_xO_y–Al₂O₃ were prepared by the wet impregnation method for steam methane reforming to produce hydrogen. X-ray diffraction, N₂ physisorption, scanning electron microscopy with energy dispersive spectroscopy, the H₂ temperature-programed reduction technique, and X-ray photoelectron spectroscopy were employed for the characterization of catalyst samples. The results revealed that the performance of the Ni/K₂Ti_xO_y–Al₂O₃ catalysts was comparable to that of commercial FCR-4 for steam methane reforming under the mild condition. In particular, a catalytic stability test at 800 °C and in the reactant flow with the steam-to-carbon (S/C) feed ratio of 1.0 indicated that the Ni/K₂Ti_xO_y–Al₂O₃ catalysts were more active, thermally stable and resistant to deactivation than the non-promoted Ni/Al₂O₃. It is considered that the appropriate interaction strength between nickel and the modified support and proper K₂Ti_xO_y phases with a surface monolayer coverage achieved at ca. 15 wt.% loading in the support play important roles in promoting the steam methane reforming activity as well as suppressing the sintering of the catalyst.     

Steam reforming of methanol over Cu/ZnO/ZrO2/Al2O3 catalyst

Steam reforming of methanol was investigated over Cu–ZnO–ZrO₂–Al₂O₃ catalysts at 473 and 573 K. The Cu:Zn:(Al + Zr) molar ratio was 3:3:4; however, the Zr:Al molar ratio was varied and the catalysts were pretreated at different calcination and reduction temperatures. The synthesized catalysts were characterized by N₂ physisorption, temperature-programmed reduction with H₂ (H₂-TPR), X-ray diffraction, oxidized surface TPR, and infrared spectroscopy after carbon monoxide chemisorption. The crystalline size of Cu decreased on increasing the calcination temperatures from 573 to 623 K and increased on increasing the reduction temperatures from 523 to 573 K. Among the tested catalysts, the Cu–ZnO–ZrO₂ catalyst exhibited the highest and lowest hydrogen-formation rates at 473 and 573 K, respectively. After the reaction at 573 K, all the tested catalysts exhibited an increase in the Cu crystalline size, causing the catalyst deactivation. Among the tested catalysts, the Cu–ZnO–ZrO₂–Al₂O₃ catalyst, where the Cu:Zn:Al:Zr molar ratio was 3:3:2:2, showed the highest and most stable catalytic activity at 573 K. Cu dispersion and catalyst composition affected the catalytic performance for steam reforming of methanol.     

Mesoporous CexMn1−xO2 composites as novel alternative carriers of supported Co3O4 catalysts for CO preferential oxidation in H2 stream

The mesoporous Co₃O₄ supported catalysts on Ce–M–O (M = Mn, Zr, Sn, Fe and Ti) composites were prepared by surfactant-assisted co-precipitation with subsequent incipient wetness impregnation (SACP–IWI) method. The catalysts were employed to eliminate trace CO from H₂-rich gases through CO preferential oxidation (CO PROX) reaction. Effects of M type in Ce–M–O support, atomic ratio of Ce/(Ce + Mn), Co₃O₄ loading and the presence of H₂O and CO₂ in feed were investigated. Among the studied Ce–M–O composites, the Ce–Mn–O is a superior carrier to the others for supported Co₃O₄ catalysts in CO PROX reaction. Co₃O₄/Ce_0.9Mn_0.1O₂ with 25 wt.% loading exhibits excellent catalytic properties and the 100% CO conversion can be achieved at 125–200 °C. Even with 10 vol.% H₂O and 10 vol.% CO₂ in feed, the complete CO transformation can still be maintained at a wide temperature range of 190–225 °C. Characterization techniques containing N₂ adsorption/desorption, X-ray diffraction (XRD), H₂ temperature-programmed reduction (H₂-TPR) and scanning electron microscopy (SEM) were employed to reveal the relationship between the nature and catalytic performance of the developed catalysts. Results show that the specific surface area doesn’t obviously affect the catalytic performance of the supported cobalt catalysts, but the right M type in carrier with appropriate amount effectively improves the Co₃O₄ dispersibility and the redox behavior of the catalysts. The large reducible Co³⁺ amount and the high tolerance to reduction atmosphere resulted from the interfacial interaction between Co₃O₄ and Ce–Mn support may significantly contribute to the high catalytic performance for CO PROX reaction, even in the simulated syngas.     

Nickel catalysts supported on ZrO2, Y2O3-stabilized ZrO2 and CaO-stabilized ZrO2 for the steam reforming of ethanol: Effect of the support and nickel load

Catalysts with various nickel loads were prepared on supports of ZrO₂, ZrO₂–Y₂O₃ and ZrO₂–CaO, characterized by XRD and TPR and tested for activity in ethanol steam reforming. XRD of the supports identified the monoclinic crystalline phase in the ZrO₂ and cubic phases in the ZrO₂–Y₂O₃ and ZrO₂–CaO supports. In the catalysts, the nickel impregnated on the supports was identified as the NiO phase. In the TPR analysis, peaks were observed showing the NiO phase having different interactions with the supports. In the catalytic tests, practically all the catalysts achieved 100% ethanol conversion, H₂ yield was near 70% and the gaseous concentrations of the other co-products varied in accordance with the equilibrium among them, affected principally by the supports. It was observed that when the ZrO₂ was modified with Y₂O₃ and CaO, there were big changes in the CO and CO₂ concentrations, which were attributed to the rise in the number of oxygen vacancies, permitting high-oxygen mobility and affecting the gaseous equilibrium. The liquid products analysis showed a low selectivity to liquid co-products during the reforming reactions.     

Mesocellular-foam-silica-supported Ni catalyst: Effect of pore size on H2 production from cellulose pyrolysis

Supported nickel metal can be used as a tar-cracking catalyst in the thermal processing of large organics to give H₂. Though porous supports offer the opportunity to disperse a relatively large amount of nickel, catalytic sites within small pores may be inaccessible to large tar molecules. To investigate this, we prepared nickel catalysts supported on γ-Al₂O₃ and on SBA-15- and mesocellular-foam-(MCF)-type silicas and studied their catalytic activities in the pyrolytic decomposition of cellulose (RT → 800 °C, ∂T/∂t = 40 °C/min). A thermogravimetric analyser-mass spectrometer (TG-MS) was used to study the influence of the Ni catalyst and support materials on the H₂ yield and selectivity. The silica-MCF-supported Ni catalyst decreased char residue and enhanced H₂ yield, producing 1.6 and 3.5× the H₂ yield obtained using SBA-15-supported Ni and γ-Al₂O₃-supported Ni, respectively. MCF, with ultra-large pores (d ∼ 15−50 nm), was thus identified as the most beneficial catalyst support for this application.     

Investigations on the effect of Cu/Cu redox couples and oxygen vacancies on photocatalytic activity of treated LaNi1−xCuxO3 (x=0.1, 0.4, 0.5)

Perovskite-like oxides LaNi_1−xCu_xO₃ (x = 0.1, 0.4, 0.5) were prepared by means of the citric acid complexing method. TPR revealed the incorporation of Cu into the perovskite lattice increased the reducibility of the catalyst. After LaNi_1−xCu_xO₃ were pretreated in H₂ for 2 h at certain low temperature, the material still retained its perovskite structure and oxygen vacancies were generated in the lattice. DRS showed that narrowing of band-gap of reduced LaNi_1−xCu_xO₃ was governed by the crystalline structure and the defect in the catalyst. In the photocatalytic water splitting experiment, 200 and 250°C-reduced LaNi_0.6Cu_0.4O₃, 200°C-reduced LaNi_0.5Cu_0.5O₃ possessed the high and colse catalytic activity. XPS showed that the molar ratio of Cu²⁺/Cu¹≈1 and lattice oxygen/adsorb oxygen ≈ 0.2 in the catalysts had high catalytic activity. According to the outcome of our experiments, we conclude that there is a balance relation either between oxygen vacancies and catalytic activity or between Cu²⁺/Cu¹⁺ redox couples and catalytic performance of these materials for hydrogen production from photocatalytic water splitting. Enhancement of hydrogen yield can be attributed to the small band-gap and the lowering the recombination probability for electron-hole pairs.     

High-surface-area Ce0.8Zr0.2O2 solid solutions supported Ni catalysts for ammonia decomposition to hydrogen

Three kinds of Ce_0.8Zr_0.2O₂ solid solutions synthesized via surfactant-assisted route, co-precipitation, and sol–gel method were used as supports of Ni-based catalysts by impregnation. Their catalytic activities in ammonia decomposition to hydrogen were tested, and the structural effect of support and the influence of nickel content on catalytic activity were evaluated. Mesoporous/high-surface-area Ce_0.8Zr_0.2O₂ support synthesized by surfactant-assisted method exhibited better promoting effect than other supports when the same content of Ni was loaded. The interactions between Ni species and Ce_0.8Zr_0.2O₂ supports were found to greatly affect the chemical properties of catalysts, including redox, H₂ adsorption, and catalysis. The promoting effects of Ce in catalysts, plentiful vacancies in the solid solutions due to the doping of Zr⁴⁺, and high surface areas of the supports were discussed on the ammonia decomposition activities of the resultant catalysts, as well as the influence of hydrogen spillover. The ammonia conversion of 95.7% with the H₂ producing rate of 89.3 mL/min·g_cat was achieved at 550 °C over the Ni catalysts supported on the mesoporous/high-surface-area Ce_0.8Zr_0.2O₂.     

A highly active and stable chromium free iron based catalyst for H2 purification in high temperature water gas shift reaction

In this work mesoporous nanocrystalline chromium free Fe–Al–Ni catalysts with various Fe/Al and Fe/Ni ratios were prepared by coprecipitation method for high temperature water gas shift reaction. The prepared catalysts were characterized using X-ray diffraction (XRD), N₂ adsorption (BET), temperature-programmed reduction (TPR) and transmission electron microscopy (TEM) techniques. The catalytic results revealed that the catalyst with Fe/Al = 10 and Fe/Ni = 5 weight ratios exhibited the highest catalytic activity among the prepared catalysts and the commercial chromium containing one. This catalyst possessed a high surface area of 177.4 m² g⁻¹ with an average pore size of 4.3 nm with a high stability during 20 h time on stream. Furthermore, the effect of calcination temperature, GHSV and steam/gas ratio on the structural properties and catalytic performance of the catalyst with the highest activity was investigated.     

Properties of Ni/Y2O3 and its catalytic performance in methane conversion to syngas

Ni/Y₂O₃, with Y₂O₃ support prepared by the conventional precipitation method, was prepared by an impregnation method. The physicochemical properties of Y₂O₃ and Ni/Y₂O₃ were characterized by BET, CO₂-TPD, NH₃-TPD, TPR, XRF and TGA, and compared with those of γ-Al₂O₃ and Ni/γ-Al₂O_3, respectively. The catalytic performance of Ni/Y₂O₃ in the reaction of partial oxidation of methane (POM) to syngas was evaluated and compared with that of Ni/γ-Al₂O₃ catalyst, too. The results showed that, Y₂O₃ was a basic support with few acidic sites while γ-Al₂O₃ was an acidic support. NiO particles supported on Y₂O₃ were more easily to be reduced than those supported on γ-Al₂O₃. In the partial oxidation of methane, Ni/Y₂O₃ catalyst showed high catalytic activity and exhibited better catalytic stability than Ni/γ-Al₂O₃. After POM reaction at 700 °C for 550 h, methane conversion decreased little and only 2.2 wt% carbon was deposited on Ni/Y₂O₃ catalyst. Ni/Y₂O₃ was stable in POM even after a series of reaction temperature variations within the temperature range of 400 ∼ 800 °C.     

Carbon nanotube formation during propane decomposition on boron-modified Co/Al2O3 catalysts: A kinetic study

In recent years, catalytic decomposition of light hydrocarbons has been explored as an interesting alternative to produce CO_x-free hydrogen along with valuable carbonaceous nanomaterials. In this contribution, we report on the effect of B on the catalytic performance of Co/Al₂O₃ catalysts during propane decomposition. Unpromoted and B-promoted (0.5–5 wt.% B) Co catalysts were prepared by incipient wetness impregnation and thoroughly characterized using XRD, XPS, TPR, H₂ chemisorption, CO-FTIR, Raman, TPO and TEM. The kinetic data were analysed using a phenomenological kinetic model. The kinetic results indicate the existence of an optimal amount of boron (ca. 2%) that maximizes both activity and stability of the catalyst. Based on the analysis of the kinetic parameters, it can be concluded that the presence of boron slows down the carburization and carbon diffusion steps, decreasing the amount of CNTs formed. However, the addition of Boron simultaneously decreases the formation of encapsulating coke, which is the cause of the catalyst deactivation.     

High temperature water gas shift reaction over promoted iron based catalysts prepared by pyrolysis method

In this work the effects of different promoters (Cr, Al, Mn, Ce, Ni, Co and Cu) on the structural and catalytic properties of Nanocrystalline iron based catalysts for high temperature water gas shift reaction were investigated. The catalysts were prepared in active phase (Fe₃O₄) via a facile direct synthesis routs without any additive and characterized using X-ray diffraction (XRD), N₂ adsorption (BET), temperature-programmed reduction (TPR), transmission and scanning electron microscopies (TEM,SEM) techniques. The obtained results indicated that synergic effect of Mn and Ni promoters can lead to obtain a Cr-free catalyst with high activity. In addition, the effect of Ni content on the structural and catalytic properties of the Fe–Mn–Ni catalysts was investigated. It was found that Fe–Mn–Ni catalyst with Fe/Mn = 10 and Fe/Ni = 5 weight ratios showed the highest catalytic activity among the prepared catalysts and possessed a stable catalytic performance without any decrease during 10 h time on stream. Moreover, the effect of GHSV and steam/gas ratio on the catalytic performance of this catalyst was investigated.