Efficient catalytic properties of Co–Ni–P–B catalyst powders for hydrogen generation by hydrolysis of alkaline solution of NaBH4

The aim of the present work is to study the catalytic efficiency of amorphous Co–Ni–P–B catalyst powders in hydrogen generation by hydrolysis of alkaline sodium borohydride (NaBH₄). These catalyst powders have been synthesized by chemical reduction of cobalt and nickel salt at room temperature. The Co–Ni–P–B amorphous powder showed the highest hydrogen generation rate as compared to Co–B, Co–Ni–B, and Co–P–B catalyst powders. To understand the enhanced efficiency, the role of each chemical element in Co–Ni–P–B catalyst has been investigated by varying the B/P and Co/Ni molar ratio in the analyzed powders. The highest activity of the Co–Ni–P–B powder catalyst is mostly attributed to synergic effects caused by each chemical element in the catalyst when mixed in well defined proportion (molar ratio of B/P = 2.5 and of Co/(Co + Ni) = 0.85). Heat-treatment at 573 K in Ar atmosphere causes a decrease in hydrogen generation rate that we attributed to partial Co crystallization in the Co–Ni–P–B powder. The synergic effects previously observed with Co–Ni–B and Co–P–B, now act in a combined form in Co–Ni–P–B catalyst powder to lower the activation energy (29 kJ mol⁻¹) for hydrolysis of NaBH₄.     

Performance evaluation of hydrogen generation system with electroless-deposited Co–P/Ni foam catalyst for NaBH4 hydrolysis

In this work, the performance of a hydrogen generation system with an electroless-deposited Co–P/Ni foam catalyst for NaBH₄ hydrolysis was evaluated. The performance of a hydrogen generator using a combination of Co/γ-Al₂O₃ and Co–P/Ni foam catalysts was also evaluated in order to address the shortcomings with the individual catalysts. The generator had high conversion efficiency, fast response characteristics, and strong catalyst durability. Hydrogen generation tests were performed to investigate the effect of the composition of the NaBH₄ solution on the hydrogen generation properties. The generator's conversion efficiency decreased with an increase in the amount of solute dissolved in NaBH₄ solution because of the accumulation of precipitates on the catalyst, and NaOH concentration had a greater effect on the hydrogen generation properties than did NaBH₄ concentration. According to these results, the hydrogen generation system with the Co–P/Ni foam catalyst is suitable as a hydrogen supplier for proton exchange membrane fuel cells owing to the strong durability and inexpensive cost of the catalyst.     

The effects of plasma treatment on electrochemical activity of Co–W–B catalyst for hydrogen production by hydrolysis of NaBH4

A plasma treatment of Co–W–B catalyst increases the rate of hydrogen generation from the hydrolysis of NaBH₄. The catalytic properties of Co–W–B prepared in the presence of plasma have been investigated as a function of NaBH₄ concentration, NaOH concentration, temperature, plasma applying time, catalyst amount and plasma gases. The Co–W–B catalyst prepared with cold plasma effect hydrolysis in only 12 min, where as the Co–W–B catalyst prepared in known method with no plasma treatment in 23 min. The activation energy for first-order reaction is found to be 29.12 kJ mol⁻¹.     

Hydrogen generation by hydrolysis of NaBH4 with efficient Co–P–B catalyst: A kinetic study

Amorphous catalyst alloy powders in form of Co–P, Co–B, and Co–P–B have been synthesized by chemical reduction of cobalt salt at room temperature for catalytic hydrolysis of NaBH₄. Co–P–B amorphous powder showed higher efficiency as a catalyst for hydrogen production as compared to Co–B and Co–P. The enhanced activity obtained with Co–P–B (B/P molar ratio = 2.5) powder catalyst can be attributed to: large active surface area, amorphous short range structure, and synergic effects caused by B and P atoms in the catalyst. The roles of metalloids (B and P) in Co–P–B catalyst have been investigated by regulating the B/P molar ratio in the starting material. Heat-treatment at 773 K in Ar atmosphere causes the decrease in hydrogen generation rate due to partial Co crystallization in Co–P–B powder. Kinetic studies on the hydrolysis reaction of NaBH₄ with Co–P–B catalyst reveal that the concentrations of both NaOH and catalyst have positive effects on hydrogen generation rate. Zero order reaction kinetics is observed with respect to NaBH₄ concentration with high hydride/catalyst molar ratio while first order reaction kinetics is observed at low hydride/catalyst molar ratio. Synergetic effects of B and P atoms in Co–P–B catalyst lowers the activation energy (32 kJ mol⁻¹) for hydrolysis of NaBH₄. The stability, reusability, and durability of Co–P–B catalyst have also been investigated and reported in this work. It has been found that by using B/P molar ratio of 2.5 in Co–P–B catalyst, highest H₂ generation rate of about ∼4000 ml min⁻¹ g⁻¹ can be achieved. This can generate 720 W for Proton Exchange Membrane Fuel Cells (0.7 V): which is necessary for portable devices.     

Effect of various Co–B catalyst synthesis conditions on catalyst surface morphology and NaBH4 hydrolysis reaction kinetic parameters

The objective of this work is to study the effect of various Co–B catalyst synthesis conditions on the catalyst surface morphology and kinetic parameters. The Co–B catalyst was synthesized on IR-120/TP-207 resin surface by using ion exchange and chemical reduction method using NaBH₄ as a reduction agent. The reduction conditions which were investigated here were: reduction temperature, NaBH₄ concentration, pH value, NaBH₄ adding flowrate and different types of resins. The result shows reduction temperature gives the most dramatic effect on surface morphology which is caused by competing reactions of reduction and hydrolysis. Low reduction temperature resulted in a slower Co–B reduction rate and made the catalyst surface denser with a branched structure. This created more surface area than higher reduction temperatures. Low reduction temperature catalyst had the better performance on NaBH₄ hydrolysis reaction for hydrogen generation rate. The optimal reduction temperature of the Co–B/IR-120 is 25 °C. The L-H model was used to regress kinetic parameters from the experiment data. The frequency factor, activation energy and adsorption constant are 1.17 × 10⁹ mol gcat⁻¹ min⁻¹, 70.65 kJ mol⁻¹, and 6.8 L mol⁻¹ at 40 °C, respectively. Finally, the TP-207 resin was used instead of IR-120. After scanning for all catalyst synthesis conditions, the Co–B/TP-207 had the higher catalyst loading, faster hydrogen generation rate and more stable than Co–B/IR-120.     

Electroless-deposited Co–P catalysts for hydrogen generation from alkaline NaBH4 solution

Cobalt–phosphorus (Co–P) catalysts, which were electroless deposited on Cu sheet, have been investigated for hydrogen generation from alkaline NaBH₄ solution. The microstructures of the as-prepared Co–P catalysts and their catalytic activities for hydrolysis of NaBH₄ are analyzed in relation to pH value, NaH₂PO₂ concentration, and the deposition time. Experimental results show that the Co–P catalyst formed in the bath solution with pH value of 12.5, NaH₂PO₂ concentration of 0.8 M, and the deposition time no more than 6 min presents the highest hydrogen generation rate of 1846 mL min⁻¹ g⁻¹. Furthermore, the as-prepared catalyst also shows good cycling capability and the corresponding activation energy is calculated to be 48.1 kJ mol⁻¹. The favorable catalytic performance of the electroless-deposited Co–P catalysts indicates their potential application for quick hydrogen generation from hydrolysis of NaBH₄ solution.     

Ni–Fe–B catalysts for NaBH4 hydrolysis

A series of Ni–Fe–B catalysts with different Fe/(Fe + Ni) molar ratios, used for the hydrolysis of NaBH₄, were prepared by chemical reduction of NiCl₂ and FeCl₃ mixed solution with NaBH₄. The measurements revealed that the catalysts with the molar ratio of Fe/(Fe + Ni) (30%) exhibited the highest catalytic activity, and the optimal reduction temperature is 348 K. In addition, the effects of the concentration of NaBH₄, NaOH and the hydrolytic temperature of NaBH₄ were discussed in detail. The results show that the reaction rate of hydrolysis first rises up and then goes down subsequently with the increase of NaBH₄ concentration, as well as the concentration of NaOH. The activation energy of the hydrolysis for Ni–Fe–B catalysts is fitted to 57 kJ/mol. The maximum value of hydrogen generation is 2910 ml/(min g) at 298 K.     

New electroless plating method for preparation of highly active Co–B catalysts for NaBH4 hydrolysis

Supported non-noble transition metal catalysts are ideal for use in NaBH₄-based hydrogen storage systems because of their low cost, robustness, and ease of handling. We have developed a new low-temperature electroless plating method for preparation of Co–B catalysts supported on Ni foam. This method requires only one plating step to achieve the desired catalyst loading, and has higher loading efficiency than conventional multi-step methods. The produced Co–B catalyst shows higher NaBH₄ hydrolysis activity than those prepared by conventional methods due to increased boron content and nanosheet-like morphology. The pH and NH₃ concentration of the precursor solution were found to have considerable influences on both the catalyst loading and activity. Temperature dependence of hydrogen generation suggests that the catalytically active phase is formed in situ above a certain temperature threshold, which is supported by XPS analysis. The maximum specific hydrogen generation rate is in excess of 24,000 mL min⁻¹ g⁻¹, which is among the highest values for catalysts of this type reported in the literature.     

Co/CuO–NiO–Al2O3 catalyst for hydrogen generation from hydrolysis of NaBH4

This paper presents hydrogen generation measurements from the hydrolysis of NaBH₄ aqueous solutions catalyzed by Co doping on single, bimetallic and trimetallic oxide supports (Co/CuO, Co/NiO, Co/Al₂O₃, Co/NiO–Al₂O₃, Co/CuO–Al₂O_3, and Co/CuO–NiO–Al₂O₃). Support materials are synthesized by the co-precipitation method. Then, Co is doped into support materials by the impregnation method. It is found that Co/CuO–NiO–Al₂O₃ catalyst exhibited high reaction activity with a maximum hydrogen generation rate (HGR) of 2067.2 ml min^?1 g_cat^?1 at 25 °C. The effect of temperature of the solution, Co amount, and recyclability of the catalyst on hydrogen generation with Co/CuO–NiO–Al₂O₃ catalyst is investigated in detail. In addition, the highest HGR for Co/CuO–NiO–Al₂O₃ catalyst is obtained at 55 °C as 6460.0 ml min^?1 g_cat^?1. The activation energy is calculated to be 31.59 kJ mol^?1 using Co/CuO–NiO–Al₂O₃ catalyst. Co/CuO–NiO–Al₂O₃ catalyst exhibits zero-order reaction kinetics concerning NaBH₄ concentration. In addition, the Co/CuO–NiO–Al₂O₃ catalyst provided high reusability after 5 cycles.     

Fabrication of porous Co–Ni–P catalysts by electrodeposition and their catalytic characteristics for the generation of hydrogen from an alkaline NaBH4 solution

Porous Co–Ni–P catalysts were made on Cu substrates by electrodeposition in order to generate hydrogen from an alkaline sodium borohydride (NaBH₄) solution. We investigated the effects of the cathodic current density and the electrodeposition time on the surface morphology and chemical composition of the Co–Ni–P catalysts. The hydrogen generation characteristics from an alkaline NaBH₄ solution using these catalysts in an alkaline NaBH₄ solution were then investigated. The cathodic current density significantly affected the growth behavior and catalytic properties of the Co–Ni–P electrodeposits. Co–Ni–P catalysts grew two-dimensionally at a low cathodic current density of 0.01 A cm⁻². By contrast, at a cathodic current density of more than 0.05 A cm⁻², three-dimensional growth of the catalysts occurred due to the large cathodic overpotential. In addition, the rates of hydrogen generation were found to be higher for the three-dimensional catalysts than the two-dimensional catalysts. Three-dimensional growth of the Co–Ni–P catalysts continued as the electrodeposition time increased from 1 to 10 min at a cathodic current density of 0.1 A cm⁻². The surface areas of the three-dimensional Co–Ni–P catalysts increased gradually with electrodeposition time, resulting in their catalytic efficiency for the hydrolysis of NaBH₄ being improved. The hydrogen generation rate was also influenced by the concentrations of the NaOH and NaBH₄ in the alkaline NaBH₄ solution. The hydrogen generation rate increased gradually with increasing NaOH concentration. By contrast, there was an optimum concentration of NaBH₄, above which the hydrogen generation rate decreased. Finally, the hydrogen generation rate from Co–Ni–P catalysts was found to decrease due to the precipitation of by-products.     

Revision of the NaBO2–H2O phase diagram for optimized yield in the H2 generation through NaBH4 hydrolysis

The binary phase diagram NaBO₂–H₂O at ambient pressure, which defines the different phase equilibria that could be formed between borates, end-products of NaBH₄ hydrolysis, has been reviewed. Five different solid borates phases have been identified: NaBO₂·4H₂O (Na[B(OH)₄]·2H₂O), NaBO₂·2H₂O (Na[B(OH)₄]), NaBO₂·2/3H₂O (Na₃[B₃O₄(OH)₄]), NaBO₂·1/3H₂O (Na₃[B₃O₅(OH)₂]) and NaBO₂ (Na₃[B₃O₆]), and their thermal stabilities have been studied. The boundaries of the different Liquid + Solid equilibria for the temperature range from −10 to 80 °C have been determined, confirming literature data at low temperature (20–50 °C). Moreover the following eutectic transformation, Liq. → Ice + NaBO₂·4H₂O, occurring at −7 °C, has been determined by DSC. The Liquid–Vapour domain has been studied by ebullioscopy. The invariant transformation Liq. → Vap. + NaBO₂·2/3H₂O has been estimated at 131.6 °C. This knowledge is paramount in the field of hydrogen storage through NaBH₄ hydrolysis, in which borate compounds were obtained as hydrolysis reaction products. As a consequence, the authors propose a comparison with previous NaBO₂–H₂O binary phase diagrams and its consequence related to hydrogen storage through NaBH₄ hydrolysis.     

Carbon nanotubes-promoted Co–B catalysts for rapid hydrogen generation via NaBH4 hydrolysis

In this work, multiwalled carbon nanotubes (MWCNTs) promoted Co–B catalysts for NaBH₄ hydrolysis have been designed and synthesized. The structural features of as-prepared catalysts have been investigated and discussed as a function of MWCNTs contents by X-ray diffraction, X-ray photoelectron spectra, N₂ adsorption/desorption isotherms, scanning electron microscope. The results show that the catalysts still maintain an amorphous structure with the addition of carbon nanotubes promoter. However, the appropriate amount of MWCNTs promoter in Co–B catalysts leads to large specific surface area, fine dispersion of active components, increased active sites and high electron density at active sites. Moreover, hydrogen spillover on the catalyst is promoted, which contributes to regeneration of active sites and accelerating catalytic cycle. Among all the experimental samples, it is found that the Co–B catalyst promoted by 10 wt% carbon nanotubes exhibits optimal catalytic activity with remarkably high hydrogen generation rate of 12.00 L min⁻¹·g_catalyst⁻¹ and relatively good stability.     

Effect of Co/BH4 ratio in the synthesis of Co–B catalysts on sodium borohydride hydrolysis

Cobalt boride is known to act as a catalyst to facilitate the hydrolysis reaction of sodium borohydride. The catalytic nature of cobalt boride is immensely dependent upon the synthesis procedure and reaction conditions used, especially on the relative amount of Co(II) and borohydride used for catalyst preparation. In the current work a set of catalysts were prepared by varying the cobalt(II) and borohydride ratio in the reactant solution. The prepared catalysts were well characterized using different characterizing tools like XRD, FTIR, FEG-SEM, FEG-TEM, ICP-AES and XPS. The effect of the catalyst on the hydrolysis of sodium borohydride was thoroughly studied and reported in the current work. The catalytic activity of the catalyst was observed to be highly dependent on the reduced cobalt content. It was observed that the excess amount of borohydride used to synthesize the catalyst, was not increasing the catalytic activity after the complete reduction of cobalt.     

Promoting effect of W doped in electrodeposited Co–P catalysts for hydrogen generation from alkaline NaBH4 solution

Amorphous Co–W–P catalysts were prepared on Cu substrates by electrodeposition, which have been investigated as the catalyst for hydrogen generation from alkaline NaBH₄ solution. The surface morphology and chemical composition of the as-prepared Co–W–P catalysts were analyzed in relation to the cathodic current density and the electrodeposition time. The hydrogen generation rate for the optimized Co–W–P catalyst is measured to be 5000 mL (min g-catalyst)⁻¹ at 30 °C. From hydrogen generation tests in solutions with the various concentrations of NaBH₄ and NaOH, there were optimum concentrations for both NaBH₄ and NaOH, above or below which the hydrogen generation rate decreased. Furthermore, the as-prepared catalyst also showed good cycling capability and the activation energy for hydrolysis of NaBH₄ by the Co–W–P catalyst was calculated to be 22.8 kJ/mol, which was lower than other reported Co-based catalysts.     

Polypyrrole supported Co–W–B nanoparticles as an efficient catalyst for improved hydrogen generation from hydrolysis of sodium borohydride

Effective and reusable catalysts with high performance are essentially necessary for NaBH₄ based on-demand hydrogen generators to the widespread use for energy conversion in fuel cell power systems. Herein, we report a facile synthesis of surfactant-directed polypyrrole-supported Co–W–B nanoparticles as a robust catalyst for efficient hydrolysis of NaBH₄ reaction. This non-noble metal catalyst provides much higher catalytic activity than a conventional cobalt boride catalyst. By incorporating tungsten to catalyst composition and tuning molar ratio of W/(Co + W), about a four-fold higher hydrogen generation rate was attained compared to bare Co–B. Among the all catalysts tested, Co–W–B/PPy with 7.5% W possessed the remarkable catalytic performance of 9.92 L min^?1 g^?1 and high stability over five cycles with the apparent activation energy of 49.18 kJ mol^?1.     

Optimization of catalyst preparation conditions for hydrogen generation in the presence of Co–B using taguchi method

Efficient hydrogen generation is a significant prerequisite of future hydrogen economy. Therefore, the development of efficient non-noble metal catalysts for hydrolysis reaction of sodium borohydride (NaBH₄) under mild conditions has received extensive interest. Since the transition metal boride based materials are inexpensive and easy to prepare, it is feasible to use these catalysts in the construction of practical hydrogen generators. In this work, temperature, pH, reducing agent concentration, and reduction rate were selected as independent process parameters and their effects on dependent parameter, such as hydrogen generation rate, were investigated using response surface methodology (RSM). According to the obtained results of the RSM prediction, maximum hydrogen generation rate (53.69 L. min^?1g_cat^-1) was obtained at temperature of 281.18 K, pH of 5.97, reducing agent concentration of 31.47 NaBH₄/water and reduction rate of 7.16 ml min^?1. Consequently, after validation studies it was observed that the RSM together with Taguchi methods are efficient experimental designs for parameter optimization.     

Accurately measuring the hydrogen generation rate for hydrolysis of sodium borohydride on multiwalled carbon nanotubes/Co–B catalysts

Multiwalled carbon nanotubes supported cobalt–boron catalysts (Co–B/MWCNT) were developed via the chemical reduction of aqueous sodium borohydride with cobalt chloride for catalytic hydrolysis of alkaline NaBH₄ solution. The hydrogen generation (HG) rates were measured on an improved high-accuracy, low-cost and automatic HG rate measurement system based on the use of an electronic balance with high accuracy. The HG of Co–B/MWCNT catalyst was investigated as a function of heat treatment, solution temperature, Co–B loading and supporting materials. The catalyst was mesoporous structured and showed lower activation energy of 40.40 kJ mol⁻¹ for the hydrolysis of NaBH₄. The Co–B/MWCNT catalyst was not only highly active to achieve the average HG rate of 5.1 l min⁻¹ g⁻¹ compared to 3.1 l min⁻¹ g⁻¹ on Co–B/C catalyst under the same conditions but also reasonably stable for the continuous hydrolysis of NaBH₄ solution.     

Novel Ni–Co–B hollow nanospheres promote hydrogen generation from the hydrolysis of sodium borohydride

Ni–Co–B hollow nanospheres were synthesized by the galvanic replacement reaction using a Co–B amorphous alloy and a NiCl₂ solution as the template and additional reagent, respectively. The Ni–Co–B hollow nanospheres that were synthesized in 60 min (Ni–Co–B-60) showed the best catalytic activity at 303 K, with a hydrogen production rate of 6400 mL_hydrogenmin^?1g_catalyst^?1 and activation energy of 33.1 kJ/mol for the NaBH₄ hydrolysis reaction. The high catalytic activity was attributed to the high surface area of the hollow structure and the electronic effect. The transfer of an electron from B to Co resulted in higher electron density at Co sites. It was also found that Ni was dispersed on the Co–B alloy surface as result of the galvanic replacement reaction. This, in turn, facilitated an efficient hydrolysis reaction to enhance the hydrogen production rate. The parameters that influenced the hydrolysis of NaBH₄ over Ni–Co–B hollow nanospheres (e.g., NaOH concentration, reaction temperature, and catalyst loading) were investigated. The reusability test results show that the catalyst is active, even after the fifth run. Thus, the Ni–Co–B hollow nanospheres are a practical material for the generation of hydrogen from chemical hydrides.     

Hydrogen generation from hydrolysis of NH3BH3 by an electroplated Co–P catalyst

This paper investigates the effect of an electroplated Co–P catalyst on hydrogen generation kinetics from hydrolysis of NH₃BH₃. The Co–P catalyst is composed of an amorphous Co–P phase and Co nanoparticles. An increase in NH₃BH₃ concentration caused the hydrogen generation rate to increase dramatically. The Co–P catalyst shows a large hydrogen generation rate for 2 wt% NH₃BH₃ solution at 30 °C. This is 1.8 times higher than that of the Pt/C catalysts and 6 times higher than that of Ru catalysts. The activation energy for hydrolysis of NH₃BH₃ by the Co–P catalyst is calculated to be 22 kJ/mol, which is close to that of noble metal-based catalysts.     

Graphene supported bimetallic G–Co–Pt nanohybrid catalyst for enhanced and cost effective hydrogen generation

A highly active and stable bimetallic nano-hybrid catalyst Graphene–Cobalt–Platinum (G–Co–Pt) is proposed for the enhanced and cost effective generation of hydrogen from Sodium Borohydride. Three different nano-hybrid catalysts namely Graphene–Cobalt (G–Co), Graphene–Platinum (G–Pt) and Graphene–Cobalt–Platinum (G–Co–Pt) are synthesized, characterized using XRD, FTIR, SEM, HRTEM, EDAX and Cyclic voltammetry (CV) analysis and tested for hydrogen generation. The activity and stability of the catalysts are analyzed by estimating the turnover frequency (TOF), the electrochemically active surface area (ECSA), the percentage decay of current density over ten cycles of CV and the decay in the rate of hydrogen generation with the age of catalyst. Among the three catalysts G–Co–Pt exhibits the highest catalytic activity (TOF = 107 min⁻¹, ECSA = 75.32 m²/gm) and stability. The evaluated value of activation energy of the catalytic hydrolysis using G–Co–Pt is 16 ± 2 kJ mol⁻¹.