Experimental study on lean-burn characteristics of an SI engine with hydrogen/gasoline combined injection and EGR

Hydrogen has shown potential for improving the combustion and emission characteristics of the spark ignition (SI) dual-fuel engine. To reduce the additional NO_x emissions caused by hydrogen direct injection, in this research, the cooperative control of the addition of hydrogen with exhaust gas recirculation (EGR) in the hydrogen/gasoline combined injection engine was investigated. The results indicate that both the addition of hydrogen and the use of EGR can increase the brake mean effective pressure (BMEP). As the α_H2 value increases from 0% to 25%, the maximum BMEP increases by 9%, 12.70%, 16.50%, 11.30%, and 8.20%, respectively, compared with the value without EGR at λ = 1.2. The CA0-10 tends to increase with increases in the EGR rate. However, the effect of EGR in increasing the CA0-10 can be offset by the addition of 15% hydrogen at λ = 1.2. Measurements of the coefficient of variation of the indicated mean effective pressure (COV_IMEP) indicate that the addition of hydrogen can effectively extend the EGR limit. Regarding gaseous emissions, NO_x emissions, after the introduction of EGR and the addition of hydrogen, are lower than those of pure gasoline without EGR. An 18% EGR rate yields a significant reduction in NO_x, reaching maximum decreases of about 82.7%, 77.8%, and 60% compared to values without EGR at λ = 1.0, 1.2, and 1.4, respectively. As the EGR rate increases, the hydrocarbon (HC) emissions continuously increase, whereas a blend of 5% hydrogen can significantly reduce the HC emissions at high EGR rates at λ = 1.4. Finally, according to combustion and emissions, the coupling of a 25% addition of hydrogen with 30% EGR at λ = 1.2, and the coupling of a 20% addition of hydrogen with an 18% EGR rate at λ = 1.4 yield the best results.     

A comparison between EGR and lean-burn strategies employed in a natural gas SI engine using a two-zone combustion model

Exhaust gas recirculation (EGR) strategy has been recently employed in natural gas SI engines as an alternative to lean burn technique in order to satisfy the increasingly stringent emission standards. However, the effect of EGR on some of engine performance parameters compared to lean burn is not yet quite certain. In the current study, the effect of both EGR and lean burn on natural gas SI engine performance was compared at similar operating conditions. This was achieved numerically by developing a computer simulation of the four-stroke spark-ignition natural gas engine. A two-zone combustion model was developed to simulate the in-cylinder conditions during combustion. A kinetic model based on the extended Zeldovich mechanism was also developed in order to predict NO emission. The combustion model was validated using experimental data and a good agreement between the results was found. It was demonstrated that adding EGR to the stoichiometric inlet charge at constant inlet pressure of 130 kPa decreased power more rapidly than excess air; however, the power loss was recovered by increasing the inlet pressure from 130 kPa at zero dilution to 150 kPa at 20% EGR dilution. The engine fuel consumption increased by 10% when 20% EGR dilution was added at inlet pressure of 150 kPa compared to using 20% air dilution at 130 kPa. However, it was found that EGR dilution strategy is capable of producing extremely lower NO emission than lean burn technique. NO emission was reduced by about 70% when the inlet charge was diluted at a rate of 20% using EGR instead of excess air.     

A comparative study of lean burn and exhaust gas recirculation in an HCNG-fueled heavy-duty engine

Two dilution strategies, exhaust gas recirculation (EGR) with a stoichiometric mixture and excess air with a lean mixture, were investigated for an 11 L, 6-cylinder H₂-blended compressed natural gas (HCNG) engine. The engine was operated at 1260 rpm and 50% of maximum engine load (575 Nm) at maximum brake torque for each strategy. To evaluate the EGR approach, the stoichiometric combustion mode was varied, and to evaluate the lean combustion mode, the excess air ratio was varied. The maximum EGR rate and lean flammability limit were constrained by the combustion stability. The dilution rate was employed to compare the dilution effect on engine performance and emission levels under identical levels of the dilution for both combustion modes. The thermal efficiencies under stoichiometric combustion with EGR were lower than those under lean combustion, owing to a higher pumping loss and a lower combustion speed. The total hydrocarbon emissions under the lean combustion mode were lower than those under the stoichiometric combustion mode only when the combustion speed was relatively slow, due to the higher mixing rate caused by the active combustion. As the dilution rate was increased in the lean combustion mode, the rate of decrease in NO_x emissions slowed compared to the stoichiometric combustion mode. The lowest level of engine-out NO_x emissions was observed under lean combustion.     

Hydrogen enrichment effects on the second law analysis of a lean burn natural gas engine

This paper presents a computational work aimed at investigating the effects of hydrogen addition on the exergy (or availability) balance in a lean burn natural gas spark ignition (SI) engine. A thermodynamic engine cycle simulation was extended to perform the exergy analysis. A zero dimensional, two-zone computational model of the engine operation was used for the closed part of the cycle. The results of the model were compared with experimental data to demonstrate the validation of the model. Exergetic terms, such as exergy transfer with heat, exergy transfer with work, irreversibilities, fuel chemical exergy, and total exergy, were computed based on principles of the second law. The exergetic (the second law) efficiency was also calculated. The results of exergy analysis show that increasing hydrogen content and lean burn have considerably affected the exergy transfers, irreversibilities and second law efficiency. With increasing hydrogen content, the irreversibility produced during combustion decreases, and the second-law efficiency sharply increases at near the lean limit.     

Experimental study of engine performance and emissions for hydrogen diesel dual fuel engine with exhaust gas recirculation

With an alarming enlargement in vehicular density, there is a threat to the environment due to toxic emissions and depleting fossil fuel reserves across the globe. This has led to the perpetual exploration of clean energy resources to establish sustainable transportation. Researchers are continuously looking for the fuels with clean emission without compromising much on vehicular performance characteristics which has already been set by efficient diesel engines. Hydrogen seems to be a promising alternative fuel for its clean combustion, recyclability and enhanced engine performance. However, problems like high NOx emissions is seen as an exclusive threat to hydrogen fuelled engines. Exhaust gas recirculation (EGR), on the other hand, is known to overcome the aforementioned problem. Therefore, this study is conducted to study the combined effect of hydrogen addition and EGR on the dual fuelled compression ignition engine on a single cylinder diesel engine modified to incorporate manifold hydrogen injection and controlled EGR. The experiments are conducted for 25%, 50%, 75% and 100% loads with the hydrogen energy share (HES) of 0%, 10% and 30%. The EGR rate is controlled between 0%, 5% and 10%. With no substantial decrement in engine's brake thermal efficiency, high gains in terms of emissions are observed due to synergy between hydrogen addition and EGR. The cumulative reduction of 38.4%, 27.4%, 33.4%, 32.3% and 20% with 30% HES and 10% EGR is observed for NOx, CO2, CO, THC and PM, respectively. Hence, the combination of hydrogen addition and EGR is observed to be advantageous for overall emission reduction.     

Control of backfire and NOx emission reduction in a hydrogen fueled multi-cylinder spark ignition engine using cooled EGR and water injection strategies

The experimental study was carried out on a constant speed multi-cylinder spark ignition engine fueled with hydrogen. Exhaust gas recirculation (EGR) and water injection techniques were adopted to control combustion anomalies (backfire and knocking) and reduce NOx emission at source level. The experimental tests were conducted on the engine with varied EGR rate (0%–28% by volume) and water to hydrogen ratio (WHR) (0–9.25) at 15 kW load. It was observed from the experiments that both the strategies can control backfire effectively, but water injection can effectively control backfire compared to EGR. The water injection and EGR reduce the probability of backfire occurrence and its propagation due to the increase in the requirement of minimum ignition energy (MIE) of the charge, caused mainly due to charge dilution effect, and reduction in flame speed respectively. The NOx emission was continuously reduced with increase in EGR rate and WHR, but at higher rates (of EGR and WHR), there was an issue of stability of engine operation. It was found from the experimental results that at 25% EGR, there was 57% reduction in NOx emission without drop in brake thermal efficiency whereas, with WHR of 7.5, the NOx emission was reduced by 97% without affecting the efficiency. The salient point emerging from the study is that water injection technique can control backfire with ultra-low (near zero) NOx emission without compromising the performance of the hydrogen fueled spark ignition engine.     

Performance and emission characteristics of a SI engine fueled by low calorific biogas blended with hydrogen

In this study, an experimental investigation on a naturally aspirated (NA), 8-L spark ignition engine fueled by biogas with various methane concentrations - which we called the N₂ dilution test - was performed in terms of its thermal efficiency, combustion characteristics and emissions. The engine was operated at a constant engine rotational speed of 1800 rpm under a 60 kW power output condition and simulated biogas was employed to realize a wide range of changes in heating value and gas composition. The N₂ dilution test results show that an increase of inert gas in biogas was beneficial to thermal efficiency enhancement and NO_x emission reduction, while exacerbating THC emissions and cyclic variations. Then, as a way to achieve stable combustion for the lowest quality biogas, H₂ addition tests were carried out in various excess air ratios. H₂ fractions ranging from 5 to 30% were blended to the biogas and the effects of hydrogen addition on engine behavior were evaluated. The engine test results indicated that the addition of hydrogen improved in-cylinder combustion characteristics, extending lean operating limit as well as reducing THC emissions while elevating NO_x generation. In terms of efficiency, however, a competition between enhanced combustion stability and increased cooling energy loss was observed with a rise in H₂ concentration, maximizing engine efficiency at 5-10% H₂ concentration. Moreover, based on the peak efficiency operating point, a set of optimum operating conditions for minimum emissions with the least amount of efficiency loss was suggested in terms of excess air ratio, spark ignition timing, and hydrogen addition rate as one of the main results.     

Effect of exhaust gas recirculation (EGR) temperature for various EGR rates on heavy duty DI diesel engine performance and emissions

DI diesel engines are well established today as the main powertrain solution for trucks and other relevant heavy duty vehicles. At the same time emission legislation (mainly for NO_x and particulate matter) becomes stricter, reducing their limit to extremely low values. One efficient method to control NO_x in order to achieve future emissions limits is the use of rather high exhaust gas recirculation (EGR) rates accompanied by increased boost pressure to avoid the negative impact on soot emissions. The method is based on the reduction of gas temperature level and O₂ availability inside the combustion chamber, but unfortunately it has usually an adverse effect on soot emissions and brake specific fuel consumption (bsfc). The use of high EGR rates creates the need for EGR gas cooling in order to minimize its negative impact on soot emissions especially at high engine load were the EGR flow rate and exhaust temperature are high. For this reason in the present paper it is examined, using a multi-zone combustion model, the effect of cooled EGR gas temperature level for various EGR percentages on performance and emissions of a turbocharged DI heavy duty diesel engine operating at full load. Results reveal that the decrease of EGR gas temperature has a positive effect on bsfc, soot (lower values) while it has only a small positive effect on NO. As revealed, the effect of low EGR temperature is stronger at high EGR rates.     

Experimental study on thermal efficiency and emission characteristics of a lean burn hydrogen enriched natural gas engine

In order to analyze the effect of hydrogen addition on natural gas (NG) engine's thermal efficiency and emission, an experimental research was conducted on a spark ignition NG engine using variable composition hydrogen/CNG mixtures (HCNG). The results showed that hydrogen enrichment could significantly extend the lean operation limit, improve the engine's lean burn ability, and decrease burn duration. However, nitrogen oxides (NO_x)$({\text{NO}}_x)$ were found to increase with hydrogen addition if spark timing was not optimized according to hydrogen's high burn speed. Also found when spark timing was set at constant was that hydrogen addition actually increases heat transfer out of the cylinder due to smaller quenching distance and higher combustion temperature, thus is not good to improve thermal efficiency if combined with the effect of non-ideal spark timing. But if spark timing was retarded to MBT, taking advantage of hydrogen's high burn speed, _NOx${\mathrm{NO}}_x$ emissions exhibited no obvious increase after hydrogen addition and engine thermal efficiency increased with the increase of hydrogen fraction. Unburned hydrocarbon always decreased with the increase of hydrogen fraction.     

Influence of high compression ratio and hydrogen addition on the performance and emissions of a lean burn spark ignition engine fueled by ethanol-gasoline

This paper investigates the effect of ethanol-gasoline-hydrogen in a lean-burn SI engine with different proportions such as E5, E10, E20, E30, and E40 at compression ratio 10.5:1. The results infer that the E10 blend is the optimized one. Further, E10 mixture investigates for 5% and 10% hydrogen addition on energy basis. Overall, this study establishes that the addition of ethanol enhances brake power by 9% and brake thermal efficiency by about 7%. Hydrogen enrichment to E10 mixture shows a significant enhancement in brake power and brake thermal efficiency at a lower equivalence ratio. Further, it observes that the lean limit had extended to a 0.47 equivalence ratio compared to a 0.5 equivalence ratio with the E10, and 0.54 with pure gasoline. The addition of hydrogen to E10, improves the combustion process and heat release rate while it reduces cycle-by-cycle variations and hydrocarbon emissions.     

Effects of exhaust gas recirculation (EGR) on combustion and emissions during cold start of direct injection (DI) diesel engine

Through experiments conducted on a single cylinder direct injection (DI) diesel engine, effects of exhaust gas recirculatoin (EGR) on combustion and emission during cold start were investigated. Combustion of first firing cycle can be promoted significantly by introducing EGR. In experiments, when partially closed choking valve and partially or fully opened EGR valve, peak cylinder pressure of first firing cycle was about 45% higher than that under normal condition without EGR, and the start of combustion (SOC) was also much earlier. EGR also had effects on combustion stability. In the case, which kept 50% or 100% opening of EGR valve (OEV) and kept 100% opening of choking valve (OCV), more stable combustion process was achieved when common rail pressure decreased during cold start. However, excessive amount of EGR led to extreme unstable combustion and even misfiring. Opacity and NO emissions were also analyzed in detail. In the case with maximum EGR, the lowest average opacity, which was less than 4%, was achieved during initial several firing cycles of cold start. But in the later phase, excessive amount of EGR led to a great deal of white smoke emission. NO emission during initial phase of cold start is mainly affected by increase in fuel amount of injection. When combustion became stable gradually, EGR showed significant effect on NO reduction.     

Comparative study on air dilution and hydrogen-enriched air dilution employed in a SI engine fueled with iso-butanol-gasoline

Hydrogen and iso-butanol are notable potential alternative fuels. Hydrogen addition under air dilution conditions was investigated in this study in an attempt to enhance the thermal efficiency of spark ignition (SI) engines fueled with iso-butanol-gasoline (B33) at partial load. Hydrogen appears to have positive effect on combustion progress that is prolonged during air dilution. Under lean hydrogen-enriched mixture conditions, the brake thermal efficiency was increased by about 4% and combustion instability was reduced; the lean burn limit migrated from 1.4 to 1.8 for B33 engine after hydrogen addition. Under lean burn conditions, the durations of initial flame development and rapid burning were shortened markedly by hydrogen; both were extended by air dilution. After hydrogen addition, the unburnt HC emissions of iso-butanol-gasoline decreased markedly and carbon monoxide (CO) emissions decreased slightly. NO_x emissions from hydrogen-enriched iso-butanol-gasoline increased as lambda grew near to 1.0, at a significant reduction with increasing excess air rate regardless of fuel type. The combination of hydrogen addition and air dilution exhibited a positive inhibition on particle matter (PM) emissions regardless particle in nucleation or the accumulation mode, and the particle surface concentration was reduced significantly. Finally, an improved combustion progress was observed after hydrogen addition during air dilution, as well as a higher brake thermal efficiency and wider lean burn limit with acceptable combustion stability.     

Performance and emission studies of direct injection C.I. engine in duel fuel mode (hydrogen-diesel) with EGR

Presently majority of the world’s energy demand is met by fossil fuels. These fuels are depleting at an alarming rate. Thus in future, our energy systems will need to be renewable and sustainable, efficient and cost-effective, convenient and safe. Among the various alternative fuels, hydrogen is a long-term renewable and least polluting fuel (produced from renewable energy sources). Its clean burning characteristics help to meet the stringent emission norms. Majority of the work using hydrogen as a fuel is being done in spark ignition engine, however, in this experimental investigation efforts have been made to utilize it in compression ignition engine.     

An experimental investigation on hydrogen as a dual fuel for diesel engine system with exhaust gas recirculation technique

With higher rate of depletion of the non-renewable fuels, the quest for an appropriate alternative fuel has gathered great momentum. Though diesel engines are the most trusted power sources in the transportation industry, due to stringent emission norms and rapid depletion of petroleum resources there has been a continuous effort to use alternative fuels. Hydrogen is one of the best alternatives for conventional fuels. Hydrogen has its own benefits and limitations in its use as a conventional fuel in automotive engine system.In the present investigation, hydrogen-enriched air is used as intake charge in a diesel engine adopting exhaust gas recirculation (EGR) technique with hydrogen flow rate at 20 l/min. Experiments are conducted in a single-cylinder, four-stroke, water-cooled, direct-injection diesel engine coupled to an electrical generator. Performance parameters such as specific energy consumption, brake thermal efficiency are determined and emissions such as oxides of nitrogen, hydrocarbon, carbon monoxide, particulate matter, smoke and exhaust gas temperature are measured. Usage of hydrogen in dual fuel mode with EGR technique results in lowered smoke level, particulate and NO_x emissions.     

EGR对直喷式柴油机冷起动过程着火燃烧的影响分析

通过在一台135单缸直喷柴油机上分别进行内部EGR（IEGR）、外部EGR（EEGR）条件下的冷起动试验,分析了内、外部EGR对柴油机冷起动过程着火燃烧性能及排放的影响。加入内、外部EGR后,由于EGR中含有大量的燃油蒸气、部分氧化产物等活性成分,初始着火循环的着火燃烧性能得到显著改善。在冷起动过程中,加入一定量的内部或外部EGR,有利于提高燃烧过程的稳定性。但过大的外部EGR量,将导致发动机燃烧极度不稳定甚至失火。由试验结果还可以看到,加入适当的内、外部EGR,均能有效地改善冷起动过程的烟度排放。对于NOx排放,当采用外部EGR方式时,有明显的改善作用;但当采用内部EGR方式时,由于残余废气的热效应,NOx排放随内部EGR量的增大而增大。     

Effects of hydrogen addition on engine performance in a spark ignition engine with a high compression ratio under lean burn conditions

In this study, the effects of hydrogen addition on the engine performance were investigated using spark ignition engine fueled gasoline with a compression ratio of 15 at an air excess ratio (λ) of 1.8 and above. At λ = 1.8, the indicated thermal efficiency at the spark timing of the knock limit reached the maximum level under the conditions in which the hydrogen fraction was set to 4% of the heating value of the total fuel. Based on a heat balance analysis, the best hydrogen fraction was found as a balance between the improvement in the burning efficiency and the increase in heat loss. The lean limit was extended when the hydrogen fraction was increased from λ = 1.80 to λ = 2.28. The hydrogen addition achieved the maximum indicated thermal efficiency at spark timing of the knock limit was obtained at λ = 2.04, where the hydrogen fraction was 10%.     

Effects of EGR on combustion process of DI diesel engine during cold start

Experiments on the effects of external and internal exhaust gas recirculation (EGR) on combustion and emission performance during a cold start process were investigated in a 135 single-cylinder DI diesel engine. Combustion was improved during the initial ignition cycles by introducing internal or external EGR. The addition of an appropriate amount of internal or external EGR can promote the combustion stability significantly. However, excessive amounts of external EGR could lead to extremely unstable combustion or even misfiring. An appropriate amount of internal or external EGR decreased smoke opacity effectively during a cold start. External EGR reduced NO _x emissions effectively while internal EGR led to an increase in NO _x emissions due to thermal effects. __________ Translated from Transactions of CSICE, 2007, 25(3): 193–201 [译自:内燃机学报]     

Study on the extension of lean operation limit through hydrogen enrichment in a natural gas spark-ignition engine

An experimental study aimed at investigating the extension of lean operation limit through hydrogen addition in a SI engine was conducted on a six-cylinder throttle body injection natural gas engine. Four levels of hydrogen enhancement were used for comparison purposes: 0%, 10%, 30% and 50% by volume. The effects of various engine operating conditions on engine's lean burn capability were also examined. Test results were then analyzed from a combustion point of view. The results show that engine's lean operation limit could be extended through adding hydrogen and increasing load level (intake manifold pressure). Effect of engine speed on lean operation limit is smaller. At low load level increase in engine speed is beneficial to extending lean operation limit but this is not true at high load level. The effects of engine speed are even weaker when the engine is switched to hydrogen enriched fuelling. Spark timing also influences on lean operation limit and both over-retarded and over-advanced spark timing are not advisable. It is also observed there existed a limiting value imposed on spark-90% MFB burn duration if lean operation limit is not to be exceeded and interestingly, this limiting value was independent on hydrogen enhancement level and engine operating conditions examined in this study.     

内燃机废气再循环(EGR)率评价方法分析

EGR率的合理控制对NOx的净化效果和整机排放极其重要,本文分析比较了各种EGR率的评价方法,提出新的EGR率评价指标比废气再循环率ηEGR,同时阐明了EGR率闭环控制的必要性及其控制方法。