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1.
In steels produced and utilized in the Fed. Rep. of Germany the elements P and Sn may occur as impurities. Both these elements tend to enrich (segregate) at grain boundaries. The equilibria of grain boundary segregation in iron and the effects of alloying elements have been studied for P and Sn by Auger-electron-spectroscopy and were thermodynamically described. For a 3.5% NiCrMoV-turbine steel the grain boundary segregation of P and its effect on ductility have been studied in detail, with the results that the long-term embrittlement of this steel during application at temperatures around 400°C can be predicted and the maximum bulk concentration of P can be given. The effect of Sn on the creep of a 1% CrMoNiV steel at 550°C has been investigated, Sn favours cavity nucleation and growth, therefore tertiary creep starts earlier and premature failure occurs with increasing Sn content. Therefore, the Sn content should be kept as low as possible in heat resistant steels. Since carbon also segregates to grain boundaries and can displace P and Sn if there is enough free C in a steel, plain carbon steels are not subjected to embrittlement by P and Sn. The susceptibility to intergranular stress corrosion cracking in nitrates and other electrolytes is somewhat enhanced by P, however, only in a restricted range of potentials. In the range of maximum susceptibility the impurities have no effect, all carbon steels are susceptible to IGSCC, independently of their purity. So stress corrosion cracking cannot be suppressed by diminishing the content of phosphorus – only by avoiding the critical corrosion conditions concerning electrolyte and potential.  相似文献   

2.
Sensitization by chromium depletion due to chromium carbide precipitation at grain boundaries in austenitic stainless steels can not be prevented perfectly only by previous conventional techniques, such as reduction of carbon content, stabilization-treatment, local solution-heat-treatment, etc. Recent studies on grain boundary structure have revealed that the sensitization depends strongly on grain boundary character and atomic structure, and that low energy grain boundaries such a~ coincidence-site-lattice (CSL) boundaries have strong resistance to intergranular corrosion. The concept of grain boundary design and control has been developed as grain boundary engineering (GBE). GBEed materials are characterized by high frequencies of CSL boundaries which are resistant to intergranular deterioration of materials, such as intergranular corrosion. A thermomechanical treatment was tried to improve the resistance to the sensitization by GBE. A type 304 austenitic stainless steel was cold-rolled and solution-heat-treated, and then sensitization-heat-treated. The grain boundary character distribution was examined by orientation imaging microscopy (OIM). The intergranular corrosion resistance was evaluated by electrochemical potentiokinetic reactivation (EPR) and ferric sulfate-sulfuric acid tests. The sensitivity to intergranular corrosion was reduced by the thermomechanical treatment and indicated a minimum at a small roll-reduction The frequency of CSL boundaries indicated a maximum at the small reduction. The ferric sulfate-sulfuric acid test showed much smaller corrosion rate in the thermomechanical-treated specimen than in the base material. A high density of annealing twins were observed in the thermomechanical-treated specimen. The results suggdst that the therrmomechanical treatment can introduce low energy segments in the grain boundary network by annealing twins and can arrest the percolation of intergranular corrosion from the surface. The effects of carbon content and other minor elements on optimization in grain boundary character distribution (GBCD) and thermomechanical parameters were also examined during GBE.  相似文献   

3.
Although it is widely accepted that certain heat treatments result in carbide precipitation accompanied by chromium depletion at the grain boundaries, no direct evidence of this phenomenon exists for Inconel 600. Using the Scanning Transmission Electron Microscope (STEM), the extent of grain boundary chromium depletion is quantitatively determined as a function of thermal treatment time at 700 °C following a 30 min solution anneal at 1100 °C. Results confirm the presence of grain boundary chromium depletion that varies in extent with time at temperature, the chromium concentration falling to values as low as 3 wt pct. The chromium depletion volume is characterized by a depletion parameter which is correlated with intergranular corrosion test results to determine a self-healing (desensitization) chromium concentration of 9 wt pct. Trace element segregation at grain boundaries is measured by Auger Electron Spectroscopy (AES) as a function of aging treatment. Results show that after thermally treating samples for various times at 700 °C, phosphorus is always present at the grain boundaries. Intergranular corrosion behavior as a function of thermal treatment appears to be governed more strongly by chromium depletion than trace element segregation. G. S. WAS, formerly Research Assistant, Nuclear Engineering Dept., Massachusetts Institute of Technology H. H. TISCHNER, formerly Postdoctoral Associate, Department of Materials Science and Engineering, Massachusetts Institute of Technology  相似文献   

4.
Earlier work on AISI 4130 steels showed that phosphorus segregation to prior austenite grain boundaries was the primary cause for intergranular fracture of these steels when exposed to hydrogen. Reduction of P segregation to grain boundaries by removing the strong segregation couples of Mn-P and Si-P was expected to increase the hydrogen stress cracking resistance of 4130 type steels. Elimination of Mn and/or Si did reduce the concentration of P at prior austenite grain boundaries, but allowed segregation of S and N which acted in the same manner as P, promoting intergranular hydrogen stress cracking.  相似文献   

5.
The effectiveness of sulfur, phosphorus, and antimony in promoting the intergranular embrittlement of nickel was investigated using straining electrode tests in IN H2SO4 at cathodic potentials. Sulfur was found to be the critical grain boundary segregant due to its large enrichment at grain boundaries (104 to 105 times the bulk content) and the direct relationship between sulfur coverage and hydrogen-induced intergranular failure. Phosphorus was shown to be significantly less effective than sulfur or antimony in inducing the intergranular hydrogen embrittlement of nickel. The addition of phosphorus to nickel reduced the tendency for intergranular fracture and improved ductility because phosphorus segregated strongly to grain interfaces and limited sulfur enrichment. The hydrogen embrittling potency of antimony was also less than that of sulfur while its segregation propensity was considerably less. It was found that the effectiveness of segregated phosphorus and antimony in prompting intergranular embrittlementvs that of sulfur could be expressed in terms of an equivalent grain boundary sulfur coverage. The relative hydrogen embrittling potencies of sulfur, phosphorus, and antimony are discussed in reference to general mechanisms for the effect of impurity segregation on hydrogen-induced intergranular fracture.  相似文献   

6.
The role of chromium, carbon, chromium carbides, and phosphorus on the intergranular stress corrosion cracking (IGSCC) resistance of Ni-Cr-Fe alloys in 50 pct NaOH at 140 °C is studied using controlled-purity alloys. The effect of carbon is studied using heats in which the carbon level is varied between 0.002 and 0.063 wt pct while the Cr level is fixed at 16.8 wt pct. The effect of Cr is studied using alloys with Cr concentrations between 5 and 30 wt pct. The effect of grain boundary Cr and C together is studied by heat-treating the nominal alloy composition of Ni-16Cr-9Fe-0.035C, and the effect of P is studied using a high-purity, P-doped alloy and a carbon-containing, P-doped alloy. Constant extension rate tensile (CERT) results show that the crack depth increases with decreasing alloy Cr content and increasing alloy C content. Crack- ing severity also correlates inversely with thermal treatment time at 700 °C, during which the grain boundary Cr content rises and the grain boundary C content falls. Phosphorus is found to have a slightly beneficial effect on IG cracking susceptibility. Potentiodynamic polarization and potentiostatic current decay experiments confirm that Cr depletion or grain boundary C enhances the dissolution at the grain boundary. Results support a film rupture-anodic dissolution model in which Cr depletion or grain boundary C (independently or additively) enhances dissolution of nickel from the grain boundary region and leads to increased IG cracking.  相似文献   

7.
This article describes the corrosion behavior of special austenitic alloys for waste management applications. The special stainless steels have controlled levels of alloying and impurity elements and inclusion levels. It is shown that “active” inclusions and segregation of chromium along flow lines accelerated IGC of nonsensitized stainless steels. Concentration of Cr+6 ions in the grooves of dissolved inclusions increased the potential to the transpassive region of the material, leading to accelerated attack. It is shown that a combination of cold working and controlled solution annealing resulted in a microstructure that resisted corrosion even after a sensitization heat treatment. This imparted extra resistance to corrosion by increasing the fraction of “random” grain boundaries above a threshold value. Randomization of grain boundaries made the stainless steels resistant to sensitization, IGC, and intergranular stress corrosion cracking (IGSCC) in even hot chloride environments. The increased corrosion resistance has been attributed to connectivity of random grain boundaries. The reaction mechanism between the molten glass and the material for process pot, alloy 690, during the vitrification process has been shown to result in depletion of chromium from the reacting surfaces. A comparison is drawn between the electrochemical behavior of alloys 33 and 22 in 1 M HCl at 65 °C. It is shown that a secondary phase formed during welding of alloy 33 impaired corrosion properties in the HCl environment. This article is based on a presentation made in the symposium “Effect of Processing on Materials Properties for Nuclear Waste Disposition,” November 10–11, 2003, at the TMS Fall meeting in Chicago, Illinois, under the joint auspices of the TMS Corrosion and Environmental Effects and Nuclear Materials Committees.  相似文献   

8.
Grain boundary segregation in iron-sulfur-carbon alloys containing up to 100 wt ppm sulfur and up to 90 wt ppm carbon has been investigated with Auger electron spectroscopy (AES). The results show the site compctition on grain boundaries between the segregation of sulfur and carbon. The segregation energy of sulfur is estimated to be 75 kJ/mol. Impact tests of these alloys were carried out. Iron-sulfur alloys with less than 20 wt ppm carbon fractured by the intergranular mode with high ductile-brittle transition temperatures (DBTT’s). Addition of up to 90 wt ppm carbon to the binary alloys prevented the intergranular fracture caused by the grain boundary segregation of sulfur, and decreased the DBTT. Carbon, when segregated to grain boundaries, drives sulfur away from the boundaries and also increases the grain boundary cohesion. The DBTT values of the iron-sulfur-carbon alloys are analyzed in terms of the degree of grain boundary segregation of sulfur and carbon. It is shown that sulfur decreases the grain boundary cohesion of iron more severely than phosphorus if compared at the same degree of grain boundary segregation. Formerly Graduate Student  相似文献   

9.
This paper reports a study of tempered martensite embrittlement in a Ni-Cr steel doped with 0.01 wt pct S. The segregation of sulfur to the grain boundaries and the associated embrittlement of this material are very dependent upon the austenitizing temperature. If the austenitizing temperature is below 1050 °C very little embrittlement and very little intergranular fracture are observed because sulfur remains precipitated as chromium sulfide. At higher austenitizing temperatures the sulfides dissolve and sulfur segregates to the grain boundaries. Because of the high bulk content, the sulfur concentration at the grain boundaries becomes great enough for the sulfides to reprecipitate there. This leads to low energy intergranular ductile fracture. However, some sulfur remains unprecipitated at the boundary and can lower the cohesive strength across the boundary. When plate-like cementite precipitates at the grain boundary during tempering heat treatments at 300 to 400 °C, the combination of the carbides and the unprecipitated sulfur causes intergranular fracture and tempered martensite embrittlement.  相似文献   

10.
This paper reports a study of the effects of phosphorus, tin, and molybdenum on the caustic stress corrosion cracking susceptibility of NiCrMoV rotor steels. Constant load tests were performed on these steels in 9M NaOH at 98 ± 1 °C at a controlled potential of either -800 mVHg/Hgo or -400 mVHg/Hgo. Times to failure were measured. The results show that at a potential of -400 mVHg/Hgo the segregation of phosphorus to grain boundaries lowers the resistance of these steels to caustic stress corrosion cracking. When molybdenum is removed from a steel that has phosphorus segregated to the grain boundaries, the steel’s resistance to stress corrosion cracking is improved. High purity alloys, both with and without molybdenum, show very good resistance to caustic cracking at this potential. At-800 mVHg/Hgo segregated phophorus has no effect; only molybdenum additions lower the resistance of the steel to caustic stress corrosion cracking. Segregated tin has little effect at either potential. Metallographic examination shows that one explanation for these results is that molybdenum and phosphorus, probably as anions precipitated from solution, aid in passivating the sides of the crack and thus help keep the crack tip sharp. This sharpness will increase the speed with which the crack will propagate through the sample. Furthermore, removal of molybdenum greatly increases the number of cracks which nucleate. This higher crack density would increase the relative area of the anode to the cathode and thus act to decrease the crack growth rate. Formerly with the Department of Materials Science and Engineering, University of Pennsylvania, Philadelphia, PA.  相似文献   

11.
Grain boundary segregation in iron-sulfur-carbon alloys containing up to 100 wt ppm sulfur and up to 90 wt ppm carbon has been investigated with Auger electron spectroscopy (AES). The results show the site compctition on grain boundaries between the segregation of sulfur and carbon. The segregation energy of sulfur is estimated to be 75 kJ/mol. Impact tests of these alloys were carried out. Iron-sulfur alloys with less than 20 wt ppm carbon fractured by the intergranular mode with high ductile-brittle transition temperatures (DBTT’s). Addition of up to 90 wt ppm carbon to the binary alloys prevented the intergranular fracture caused by the grain boundary segregation of sulfur, and decreased the DBTT. Carbon, when segregated to grain boundaries, drives sulfur away from the boundaries and also increases the grain boundary cohesion. The DBTT values of the iron-sulfur-carbon alloys are analyzed in terms of the degree of grain boundary segregation of sulfur and carbon. It is shown that sulfur decreases the grain boundary cohesion of iron more severely than phosphorus if compared at the same degree of grain boundary segregation.  相似文献   

12.
Samples of INCONEL* 600 were examined in the mill-annealed and solution-annealed states, and after isothermal annealing at 400 °C and 650 °C. The corrosion behavior of the samples was examined, analytical electron microscopy was used to determine the microstructures present and the chemistry of grain boundaries, and Auger electron spectroscopy was used to measure grain boundary segregation. Samples of different alloys in the mill-annealed state were found to have quite different microstructures, with Cr-rich M7C3 carbides occurring either along grain boundaries or in intragranular sheets. The corrosion behavior of the samples correlated well with the occurrence of grain boundary chromium depletion. Solution annealing at 1190 °C caused dissolution of all carbides, whereas at 1100 °C the carbides either dissolved or the grain boundaries moved away from the carbides, depending upon alloy carbon content. Low-temperature annealing at 400 °C had little effect on millannealed or fully solutionized samples, but in samples with intragranular carbides present, the grain boundaries moved until intersecting or adjacent to the carbides. Isothermal annealing at 650 °C caused carbide nucleation and growth at grain boundaries in fully solutionized samples. Chromium depletion at grain boundaries accompanied carbide precipitation, with a minimum chromium level of 6 wt pct achieved after 5 hours. Healing was found to occur after 100 hours. Solution-annealed samples with intragranular carbides present had more rapid corrosion kinetics since the grain boundaries moved back to the existing carbides. Thermodynamic analysis of the chromium-depletion process showed good agreement with experimental measurements. The Auger results found only boron present at grain boundaries in the mill-annealed state. Aged samples had boron, nitrogen, and phosphorus present, with phosphorus and nitrogen segregating to the greatest extent. The kinetics of phosphorus segregation are much slower at 400 °C compared with 650 °C.  相似文献   

13.
The role of solute segregation in promoting the hardenability of steel   总被引:1,自引:0,他引:1  
The two most potent promoters of hardenability in steel are boron and phosphorus. It appears that these elements function by segregating to austenite grain boundaries and interfering with the nucleation of proeutectoid ferrite. It is suggested that this occurs by the stabilization or alteration of the structure of certain special grain boundary re-gions which serve as favored nucleation sites for ferrite. It is demonstrated how at least part of the effect of alloying elements like manganese and chromium might be ascribed to their enhancement of phosphorus segregation. Under certain conditions phosphorus could be a useful addition to increase the hardenability of low alloy steels.  相似文献   

14.
Phosphorus segregation to prior austenite grain boundaries in low alloy steel from exposure to temperatures of 300 to 600°C results in a susceptibility for intergranular fracture referred to as “temper embrittlement”. It has been observed that alloying steel with Mo greatly reduces the phosphorus segregation kinetics. Therefore changes in the ferrite matrix composition from carbide precipitation and evolution involving Mo can influence the segregation phenomenon and fracture properties. This study uses analytical electron microscopy of extraction replicas to characterize the changes in carbide chemistry of a NiCrMoV bainitic steel with 0.25 wt% C that accompany the phosphorus segregation during aging at 480°C for up to 3400 hr. The steel was doped with 0.02 wt% P and tempered at 650°C to two different hardness levels, i.e., two different initial carbide distributions. The amount of grain boundary phosphorus segregation produced by aging at 480°C correlates with the level of molybdenum that remains in solution in the ferritic matrix whereas changes in vanadium and chromium appear to have less influence on the temper embrittlement.  相似文献   

15.
This paper presents a study of carbide precipitation, grain boundary segregation, and temper embrittlement in NiCrMoV rotor steels. One of the steels was high purity, one was doped with phosphorus, one was doped with tin, and one was commercial purity. In addition, two NiCrV steels, one high purity and one doped with phosphorus, were examined. Carbide precipitation was studied with analytical electron microscopy. It was found that after one hour of tempering at 600 ‡C only M3C carbides were precipitated in the NiCrMoV steels. These were very rich in iron. As the tempering time increased, the chromium content of the M3C carbides increased significantly, but their size did not change. Chromium rich M7C3 precipitates began to form after 20 hours of tempering, and after 50 hours of tempering Mo-rich M2C carbides were precipitated. Also, after 100 hours of tempering, the matrix formed bands rich in M3C or M7C3 and M2C particles. Tempering occurred more rapidly in the NiCrV steels. Grain boundary segregation was studied with Auger electron spectroscopy. It was found that the amount of phosphorus and tin segregation that occurred during a step-cooling heat treatment after tempering was less if a short time tempering treatment had been used. It will be proposed that this result occurs because the low temperature tempering treatments leave more carbon in the matrix. Carbon then compctes with phosphorus and tin for sites at grain boundaries. This compctition appears to affect phosphorus segregation more than tin segregation. In addition to these two impurity elements, molybdenum and nickel segregated during low temperature aging. The presence of molybdenum in the steel did not appear to affect phosphorus segregation. Finally, it will be shown that all of the steels that contain phosphorus and/or tin exhibit some degree of temper embrittlement when they are aged at 520 ‡C or are given a step-cooling heat treatment. Of the NiCrMoV steels, the phosphorus-doped steel showed the least embrittlement and the commercial purity steel the most. The phosphorus-doped NiCrV steel was also more susceptible to temper embrittlement than the phosphorus-doped NiCrMoV steel. This latter difference was attributed to molybdenum improving grain boundary cohesion. It was also found that as the segregation of phosphorus or tin to the grain boundaries increased, the measured embrittlement and the amount of intergranular fracture increased. However, there was a large amount of scatter in all of these data and the trends were only qualitative. All parts of this study are compared in detail to others in the literature, and general trends that can be discerned from all of these results are presented. Formerly with the University of Pennsylvania, Department of Materials Science, Philadelphia, PA  相似文献   

16.
This paper reports a study of grain boundary segregation of phosphorus and sulfur in types 304L and 316L stainless steel. Phosphorus was found to segregate in both alloys, but the amount of segregation depended on several factors. These included the time and temperature of the aging heat treatment, the total composition of the steel, and compositional banding. Sulfur was usually precipitated as chromium-rich sulfides and the amount of elemental segregation was low. The correlation between segregation of phosphorus and corrosion in the Huey test was not exact. This fact appeared to result from the contribution of other microstructural elements to the corrosion process.  相似文献   

17.
《Acta Metallurgica》1986,34(9):1721-1735
By means of fracture mechanics analyses, acoustic emission techniques, and fracture surface analyses by scanning Auger microscopy and X-rays, it was determined how segregated phosphorus, yield strength and grain size affect the equilibrium and growth characteristics of hydrogen-induced intergranular cracking in high strength steels. The effect of yield strength on the threshold stress intensity was found to be greater than those of phosphorus segregation and grain size. The intergranular phosphorus segregation greatly accelerated the growth rate of hydrogen-induced intergranular cracking and caused a large number of acoustic signals to be emitted during the crack growth. The crack growth rate increased in a steel with segregated phosphorus and slightly decreased in high purity steels, where only occasional acoustic emissions were measured during the cracking process, by increasing grain size. Fracture surface analyses indicated more featureless intergranular fracture facets and higher levels of residual strain in the lattice adjacent to the fracture surface in the phosphorus-doped steel than in the high purity steels. These results suggest that while in steels with segregated impurities the macrocrack tends to grow by discretely rapid formation of intergranular microcracking which gives rise to dislocation emissions at the growing crack tip, in high purity steels slow growth of intergranular microcracking proceeds which is accompanied by either the absence or substantial mitigation of dislocation generation at the crack tip.  相似文献   

18.
《钢铁冶炼》2013,40(3):170-175
Abstract

There is clear evidence that creep damage in power plant steels is associated with grain boundary precipitates. These particles provide favourable nucleation sites for grain boundary cavities and microcracks. The formation of M23C6 carbides as grain boundary precipitates can also lead to grain boundary chromium depleted zones which are susceptible to corrosive attack. Such precipitates are the causing loss of creep life in the later stages of creep because of their very high coarsening rate. Through Monte Carlo based grain boundary precipitation kinetics models, combined with continuum creep damage modelling it is predicted that improvements in creep behaviour of power plant steels can be achieved by increasing the proportion of MX type particles. Studies of a Hf containing steel have produced improvements in both creep and corrosion properties of 9%Cr steels. Hf has been ion implanted into thin foils of a 9 wt-%Cr ferritic steel to study its effect on precipitation. Two new types of precipitates are formed, Hf carbide, (an MX type precipitate) and a Cr–V rich nitride, with the formula M2N. The Hf carbide particles were identified using convergent beam diffraction techniques, and micro-analysis. The nanosized particles are present in much higher volume fractions when compared to VN volume fractions in conventional power plant ferritic steels. Furthermore it is confirmed that the Hf causes the removal of M23C6 grain boundary precipitates. This has led to an increased concentration of Cr within the matrix, reduced chromium depleted zones at grain boundaries, and increased resistance to intergranular corrosion cracking.  相似文献   

19.
Measurements of the threshold stress intensity for hydrogen-induced crack extension,Kth at room temperature were made on bolt-loaded WOL specimens of a commercial 4340 steel and of laboratory heats in which the bulk concentrations of manganese, silicon, phosphorus, and sulfur were varied. The hydrogen pressure was varied from 200 to 1600 torr (~0.03 to 0.22 MPa), and the yield strengths were varied from ~170 to 270 ksi (~1200 to 1900 MPa). Measurements ofKIc in air were also made as a function of composition and yield strength. Significant differences betweenKIc in air andKth in H2 were found only in steels containing added Mn or Si; these elements are believed to promote segregation of phosphorus and sulfur to austenite grain boundaries. TheKth values were uniquely related to the percentage of intergranular fracture and also to a parameter containing the calculated maximum hydrogen concentration and the bulk concentrations of manganese, silicon, phosphorus, and sulfur. In a high purity steel free of manganese and silicon theKth was lower thanKIc only at yield strengths greater than 200 ksi (1400 MPa). The results are consistent with an additive reduction in cohesive strength by hydrogen and metalloid impurities. It is shown that theKth depends on hydrogen fugacity, yield strength, and grain boundary purity(i.e., cohesive strength). Formerly with the Department of Materials Science and Engineering, University of Pennsylvania  相似文献   

20.
The effects of tempering temperature and carbon content on the stress corrosion cracking (SCC) behavior of high-strength CrMo steels in 3.5 pct NaCl aqueous solution have been studied by means of Auger electron spectroscopy (AES) and scanning and transmission electron micros- copy (SEM and TEM). Experimental results show that the specimens with higher carbon content and tempered at lower temperatures have a higher tendency for intergranular fracture and lower threshold stress intensity KISCC The SCC behavior is significantly affected by the distribution of carbide particles, especially carbide coverage on prior austenitic grain boundaries, through a carbide-matrix interface mechanism as the interface is the preferential site for the nucleation and propagation of microcracks because of its strong ability to trap hydrogen atoms. In low- temperature tempered states, there is the serious segregation of carbon in the form of carbide particles at prior austenitic grain boundaries, causing low-stress intergranular fracture. After tempering at high temperatures (≥400 °C), both the coalescence of the carbide particles at the grain boundaries and the increase of carbide precipitation within grains cause the decrease of the tendency for intergranular fracture and the rise of KISCC. The higher the carbon content in steels, the more the carbide particles at the grain boundaries and, subsequently, the higher the tendency for low-stress intergranular fracture. The carbide effect on KISCC makes an important contribution to the phenomenon that KISCC decreases with the rise of yield strength of the steels.  相似文献   

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