Effect of dynamic crosslinking on tensile yield behavior of polypropylene/ethylene‐propylene‐diene rubber blends

Tensile yield behavior of the blends of polypropylene (PP) with ethylene‐propylene‐diene rubber (EPDM) is studied in blend composition range 0–40 wt % EPDM rubber. These blends were prepared in a laboratory internal mixer by simultaneous blending and dynamic vulcanization. Vulcanization was performed with dimethylol phenolic resin. For comparison, unvulcanized PP/EPDM blends were also prepared. In comparison to the unvulcanized blends, dynamically vulcanized blends showed higher yield stress and modulus. The increase of interfacial adhesion caused by production of three‐dimensional network is considered to be the most important factor in the improvement. It permits the interaction of the stress concentrate zone developed at the rubber particles and causes shear yielding of the PP matrix. Systematic changes with varying blend composition were found in stress‐strain behavior in the yield region, viz., in yield stress, yield strain, width of yield peak, and work of yield. Analysis of yield stress data on the basis of the various expressions of first power and two‐thirds power laws of blend compositions dependence and the porosity model led to consistent results from all expression about the variation of stress concentration effect in both unvulcanized and vulcanized blend systems. Shapes and sizes of dispersed rubber phase (EPDM) domains at various blend compositions were studied by scanning electron microscopy. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 2104–2121, 2000     

Fracture behavior of polypropylene/ ethylene- diene-terpolymer blends : Effect of temperatures,notch radius and rubber content

The mechanical fracture and ductile-brittle transition (DBT) behavior, hysteresis phenomenon and the plastic zone size of polypropylene (PP) / ethylene-propylene-diene terpolymer (PP/EPDM) blends were investigated by varying EPDM content and notch radius under different temperatures. An increase in test temperature or rubber content in the PP/EPDM blend results in lower yield stress and Young's modulus. The ductile-brittle transition temperature (DBTT) of the notched impact strength decreases with the increase of the EPDM content. However, the DBTT is fairly independent of the notch radius. SEM morphologies of the fracture surfaces indicate that two separate modes, localized and mass shear yielding, work simultaneously in these blends. The plane-strain localized shear yielding dominates the brittle failure at lower temperatures, whereas the plane stress mass shear yielding dominates the ductile fracture at higher temperatures. The presence of EPDM rubber decreases the yield stress of the PP/EPDM blend due to the overlapping stress fields of adjacent particles, resulting in higher hysteresis energy. The relationships among the test temperature, hysteresis loss energy and the size of plastic zone are discussed in detail.     

Cure characteristics,morphology, and mechanical properties of ethylene–propylene–diene–monomer rubber/acrylonitrile butadiene rubber blends

Blends based on ethylene–propylene–diene monomer rubber (EPDM) and acrylonitrile butadiene rubber (NBR) was prepared. Sulfur was used as the vulcanizing agent. The effects of blend ratio on the cure characteristics and mechanical properties, such as stress–strain behavior, tensile strength, elongation at break, hardness, rebound resilience, and abrasion resistance have been investigated. Tensile and tear strength showed synergism for the blend containing 30% of NBR, which has been explained in terms of morphology of the blends attested by scanning electron micrographs. A relatively cocontinuous morphology was observed for 70 : 30, EPDM/NBR blend system. The experimental results have been compared with the relevant theoretical models. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Tensile yield behavior of PP/SEBS blends

Tensile yield behavior of the blends of polypropylene (PP) and styrene–ethylene butylene–styrene block copolymer (SEBS) is studied in blend composition range 0–25 wt % SEBS. Three sets of samples, (i) solution-blended compression-molded (SBCM), (ii) melt-blended compression-molded (MBCM), and (iii) melt-blended injection-molded (MBIM), were studied to investigate the relative merits of solution blending and melt blending and the effect of subsequent mixing during injection moulding. Systematic changes with varying blend composition were found in stress–strain behavior in the yield region, viz., in yield stress, yield strain, width of yield peak, and work of yield. Growth of shear bands before necking also showed some systematic variation with blend composition. Shapes and sizes of dispersed-phase (SEBS) domains at various blend compositions were studied by scanning electron microscopy. Analysis of yield stress data on the basis of the various expressions of first power and two-thirds power laws of blend composition dependence and the porosity model (i.e., the exponential law) led to consistent results from all expressions about the variation of stress concentration effect in these sample sets; the stress concentration effect increased in the following order: MBIM < SBCM < MBCM. Furthermore, in addition to revealing relative suitability of the various expressions to the present system, this analysis also showed a transition around the blend composition 5 wt % SEBS from a continuous to a discontinuous structure. Solution blending produces lower degree of discontinuity in the structure of this two-phase blend than the melt blending, and this discontinuity in melt blended samples is reduced on subsequent mixing during injection-molding process.     

Preparation and characterization of acrylonitrile–styrene–methylmethacrylate terpolymer as a compatibilizer for rubber blends

Acrylonitrile‐co‐styrene‐co‐methylmethacrylate (AN‐S‐MMA) terpolymer was prepared by bulk and emulsifier‐free emulsion polymerization techniques. The bulk and emulsion terpolymers were characterized by means of Fourierr transform infrared spectroscopy, ¹³C nuclear magnetic resonance (NMR) spectroscopy, gel permeation chromatography, thermal gravimetric analysis, and elemental analysis. The kinetics of the terpolymerization were studied. The terpolymers were then incorporated into butadiene—acrylonitrile rubber (NBR)/ethylene propylene diene monomer rubber (EPDM) blends and into chloroprene rubber (CR)/EPDM blend. The terpolymers were then tested for potential as compatibilizers by using scanning electron microscopy and differential scanning calorimetry. The terpolymers improved the compatibility of CR/EPDM and NBR/EPDM blends. The physicomechanical properties of CR/EPDM and NBR/EPDM blend vulcanizates revealed that the incorporation of terpolymers was advantageous, since they resulted in blend vulcanizates with higher 100% moduli and with more thermally stable mechanical properties than the individual rubbers. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3143–3153, 2003     

丁腈橡胶/三元乙丙橡胶并用胶的制备及性能

将丁腈橡胶(NBR)与三元乙丙橡胶(EPDM)并用,考察了生胶牌号、并用比、并用工艺对NBR/EPDM并用胶性能的影响,并对其耐臭氧及耐油性能进行了分析.结果表明,选用第三单体为亚乙基降冰片烯(即E型)的EPDM可以改善其与NBR的共硫化性能;当门尼黏度相近的NBR与EPDM的并用比(质量比)为70/30,且采用2种生胶先混炼,而后加入各种配合剂的制备工艺,并用胶具有良好的耐臭氧性能及物理机械性能;具有以NBR为连续相、EPDM为分散相结构形态的并用胶有较好的耐油性能与良好的耐臭氧性能.     

Composites based on CB/CF/Ag filled EPDM/NBR rubber blends with high conductivity

For many applications of conductive rubbers, it is desirable to endow the conductive rubber with high conductivity at low conductive filler loading. In this work, composites based on ethylene‐propylene‐diene monomer (EPDM) rubber and nitrile‐butadiene rubber (NBR) were prepared using carbon blacks, carbon fibers, and silver powders as fillers. As the weight fraction of silver powder increased, the hardness of composites increased gradually while the tensile strength and elongation at break decreased. SEM revealed that the EPDM/NBR blends exhibited a relatively co‐continuous morphology. The differential scanning calorimetry (DSC) curves reported the EPDM/NBR rubber blends were incompatibility. The thermogravimetry (TG) studies showed that adding a small amount of silver powder could improve the thermal stability of composites. These conductive composites exhibited good electrical property. At room temperature, when the total volume fraction of fillers was 15.20%, the volume resistivity of EPDM/NBR blend was only 0.0058 Ω cm. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41357.     

Properties and morphologies of elastomer blends modified with EPDM‐g‐poly[2‐dimethylamino ethylmethacrylate]

The graft copolymerization of 2‐dimethylamino ethylmethacrylate (DMAEMA) onto ethylene propylene diene mononer rubber (EPDM) was carried out in toluene via solution polymerization technique at 70°C, using dibenzoyl peroxide as initiator. The synthesized EPDM rubber grafted with poly[DMAEMA] (EPDM‐g‐PDMAEMA) was characterized with ¹H‐NMR spectroscopy, gel permeation chromatography (GPC), differential scanning calorimetry (DSC), and thermal gravimetric analysis (TGA). The EPDM‐g‐PDMAEMA was incorporated into EPDM/butadiene acrylonitrile rubber (EPDM/NBR) blend with different blend ratios, where the homogeneity of such blends was examined with scanning electron microscopy and DSC. The scanning electron micrographs illustrate improvement of the morphology of EPDM/NBR rubber blends as a result of incorporation of EPDM‐g‐PDMAEMA onto that blend. The DSC trace exhibits one glass transition temperature (T_g) for EPDM/NBR blend containing EPDM‐g‐PDMAEMA, indicating improvement of homogeneity. The physico‐mechanical properties after and before accelerated thermal aging of the homogeneous, and inhomogeneous EPDM/NBR vulcanizates with different blend ratios were investigated. The physico‐mechanical properties of all blend vulcanizates were improved after and before accelerated thermal aging, in presence of EPDM‐g‐PDMAEMA. Of all blend ratios under investigation EPDM/NBR (75/25) blend possesses the best physico‐mechanical properties together with the best (least) swelling (%) in brake fluid. Swelling behavior of the rubber blend vulcanizates in motor oil and toluene was also investigated. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Studies on conductivity of nitrile rubber and its blends with NR,EPDM, and PVC

Abstract

Nitrile/butadiene rubber has been made electrically conducting by the incorporation of acetylene black. The change in conductivity and mechanical properties with varying amounts of acetylene black was studied. Nitrile rubber was blended with NR, PVC, and EPDM and their conductivity and mechanical properties were determined after incorporation of acetylene black. On comparison it was found that NBR-NR blends are more conducting than NBR-PVC and NBR-EPDM blends. Blends of NBR-NR containing varying amounts of NR and NBR were prepared with the same amount of acetylene black, and their properties were also studied. A blend of 80:20 NBR/NR was studied in detail by varying the concentration of acetylene black. It was found that electrical conductivity depends on the degree of dispersion of acetylene black in the polymer matrix.     

Morphology and dynamic mechanical properties of natural rubber/nitrile rubber blends containing trans‐polyoctylene rubber as a compatibilizer

The use of trans‐polyoctylene rubber (TOR) as a compatibilizer for blends of natural rubber (NR) and acrylonitrile‐butadiene rubber (NBR) was investigated using atomic force microscopy (AFM) and dynamic mechanical analysis (DMA). The NR/NBR blends containing varying proportions of TOR were prepared in an internal mixer. AFM micrographs of NR/NBR blend at 50/50 (w/w) composition showed heterogeneous phase morphology with NR as a matrix and NBR as a dispersed phase. Inclusion of TOR in the NR/NBR blend altered the phase morphology by reducing the size of the NBR phase. DMA of NR/NBR/TOR showed reduction in tan δ peak height of NBR and an increase in storage modulus E′ in the rubbery region for the NR/NBR blends. A comparison of the E′ obtained from experimental data with that from theoretical models was made to deduce the location of TOR in the blend. Based on the fittings of calculated and experimental values of E′, it was inferred that TOR was incorporated into the NR phase at lower proportion as well as at the interfacial region at higher proportion. The Cole–Cole plot illustrated the compatibilizing effect of TOR. Copyright © 2004 Society of Chemical Industry     

Swelling behavior of NR/EPDM rubber blends under compression strain

The effect of different blend compositions of natural rubber (NR)/ethylene–propylene diene monomer rubber (EPDM) on the swelling behavior of that blend in motor oil under compression strain was investigated. The compression recovery of all blend ratios investigated had positive values at low applied compression values (3%). However, at high compression values (18 and 35%), the compression recovery had negative values. The lower weight uptake of motor oil was shown by the EPDM vulcanizate, whereas the 25/75 NR/EPDM blend showed the highest compression recovery. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 3052–3057, 2001     

Effects of trans-polyoctylene rubber (TOR) on the properties of NR/EPDM blends

trans-Polyoctylene rubber (TOR) was melt blended with an incompatible NR/EPDM (70/30) blend. Mixing torque and temperature were reduced as TOR was added to NR/EPDM blend. The curing characteristics of the blend were affected as TOR participated in vulcanization and became a part of network. A scanning electron micrograph demonstrated that addition of TOR improved the compatibility of the blend and thereby led to a finer phase morphology. The ozone resistance of the blends was determined in terms of a critical stress–strain parameter. The critical stored energy density for ozone cracking was significantly enhanced for the TOR containing rubber blend. It was believed that the improvement in ozone resistance arised from finely dispersed ozone-resistant EPDM particles in the blend. TOR caused an improvement in dynamic properties and an increase in tensile modulus, but a decrease in tensile stress and elongation at break of the rubber blend. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 749–756, 1999     

Electrical and mechanical properties of grafted and ungrafted polyacrylamide–rubber blends

A systematic dielectric and mechanical study was carried out on an ethylene propylene diene monomer (EPDM) and a nitrile rubber (NBR) blended with polyacrylamide (PAM). From the compatibility investigations, it was found that EPDM/PAM is incompatible while NBR/PAM is semicompatible. To overcome the problem of phase separation between rubber and PAM, PAM was grafted with two different monomers, acrylonitrile (AN) and acrylic acid (AA), and added with 10 phr to both EPDM and NBR. Poly(vinyl chloride) (PVC) was also added as a compatiblizing agent to both types of blend. It was concluded that the addition of either a grafted polymer or PVC to the rubber–plastic blend could improve to some extent the compatibility of such blends. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 70: 2053–2059, 1998     

Preparation and characterization of polymethyltrifluoropropylsilicone modified acrylonitrile–butadiene rubber/fluorosilicon rubber blend

The blending of polymethyltrifluoropropylsilicone‐modified acrylonitrile–butadiene rubber (MNBR) and fluorosilicon rubber (FSR) at 70 : 30 ratio was investigated. The grafting of mercapto‐functionalized polymethyltrifluoropropylsilicone onto acrylonitrile‐butadiene rubber (NBR) by thiol‐ene reaction was carried out with 2,2′‐azobisisobutyronitrile as initiator in a Haake torque rheometer. The rheological properties of NBR grafting obtained at varying dosages of polymethyltrifluoropropylsilicone in a Haake torque rheometer were studied using torque curves. Grafting reaction was confirmed by ¹H nuclear magnetic resonance and energy‐dispersive X‐ray spectroscopy. Results of scanning electron microscopy and dynamic mechanical analysis showed better compatibility of MNBR/FSR blend than NBR/FSR reference blend. Meanwhile, the macro‐mechanical properties of the blend significantly improved. The tensile strength and tear strength of MNBR/FSR blend were improved to 14.34 MPa and 44.94 KN/m, respectively, which were 2.92 MPa and 13.03 KN/m higher than those of NBR/FSR reference blend. The low‐temperature brittleness of the blend was improved to ?57°C, an increase of ?6°C compared with that of NBR. These results indicated that MNBR/FSR blend at 70 : 30 ratio had improved compatibility because of the grafting chains that acted as interfacial agents. The low‐temperature resistance of the blend was also enhanced. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42328.     

Effect of rubber content on morphology and thermal and rheological behaviors of acrylonitrile-butadiene rubber/poly(ethylene-co-vinyl acetate)/organoclay nanocomposites

Thermoplastic elastomer nanocomposites based on acrylonitrile butadiene rubber (NBR) and poly(ethylene-co-vinyl acetate) (EVA) with different weight ratios (20, 40 and 60 wt% of NBR) and 5 wt% of organocaly (OC) were prepared in an internal mixer. The results obtained from X-ray diffraction and transmission electron microscopy (TEM) micrographs showed that due to the OC–EVA interaction, nearly all of the clay platelets were exfoliated. Scanning electron microscope (SEM) was used to investigate the particle size and phase morphology. SEM images for the unfilled blends revealed a two-phase structure in which the NBR domains were dispersed into the EVA phase. However, for the blend containing 60 wt.% of NBR, a co-continuous morphology was exhibited. The addition of OC decreased the NBR domain size significantly in which NBR remained as a dispersed phase even for the blend having the highest amount of NBR studied. Young's modulus and yield stress increased, but elongation at break and stress at break decreased for the nanocomposites in comparison with that of the unfilled materials. Thermal studies indicated that although OC decreased the degree of crystallinity and crystallization temperature of EVA slightly, it showed no effect on EVA melting temperature in comparison with that of the unfilled samples. It was also found that the nanocomposites behaved as shear thinning fluids over the entire range of angular frequency and the values of storage modulus and stress relaxation modulus of the nanocomposite containing 20 wt% of NBR was even higher than that of the NBR alone.     

Study on the milling behavior of chloroprene rubber blends with ethylene–propylene–diene monomer rubber,polybutadiene rubber,and natural rubber

The viscoelastic properties of the blends of chloroprene rubber (CR) with ethylene–propylene–diene monomer rubber (EPDM), polybutadiene rubber (BR), and natural rubber (NR) at different temperature were studied using rubber processing analyzer (RPA). Mooney viscosities of compounds were measured and tight milling and sheeting appearance were observed on a two‐roll mill. The results showed that Mooney viscosities and the elastic modulus of the blends decreased with the increase of the temperature from 60 to 100°C. And the decreasing trends of pure CR, pure NR, and CR/NR blend compounds were more prominent than that of pure EPDM, pure BR, CR/EPDM, and CR/BR blend compounds. For CR/EPDM blend compounds, the decreasing trend became slower with the increase of EPDM ratio in the blend. Compared with pure CR, pure NR and CR/NR blend compounds, pure EPDM, pure BR compounds, and the blend compounds of CR/EPDM and CR/BR showed less sensibility to temperature and they were less sticky to the metal surface of rolls and could be kept in elastic state at higher temperature, easy to be milled up and sheeted. At the same blend ratio and temperature, the property of tight milling of the blends decreased in the sequence of CR/EPDM, CR/BR, and CR/NR. With the increase of EPDM, BR, or NR ratio in CR blends, its property of tight milling was improved. POLYM. COMPOS., 28:667–673, 2007. © 2007 Society of Plastics Engineers     

Rheological behavior of highly filled ethylene propylene diene rubber compounds

The rheological behavior of highly filled ethylene propylene diene rubber (EPDM) compounds was studied with respect to the effect of curative system, grafted rubber, shear rate, temperature and die swell using a Monsanto Processability Tester (MPT) to gain an understanding of the molecular parameters that control the surface finish. All systems show pseudoplastic behavior. At a particular shear rate, shear viscosity increases with blend ratio. The dependence of flow behavior on extrusion velocity indicates a surface effect. The extrudate die swell and maximum recoverable deformation are related by a linear relationship, which is independent of sulfur/accelerator ratio, extrusion temperature and shear rates and blend ratio. The principal normal stress difference increases nonlinearly with shear stress. Activation energy decreases with shear rate in most cases. The faster relaxing system produces extrudate of better surface quality.     

动态硫化EPDM／PP热塑性弹性体相态结构及其力学行为

研究动态硫化ＥＰＤＭ／ＰＰ热塑性弹性体相态结构及其力学行为。结果表明：动态硫化ＥＰＤＭ／ＰＰ共混物相态是ＥＰＤＭ橡胶以颗粒状分布在ＰＰ连续相中,这种相态结构一般不随橡塑比的变化而改变,但ＥＰＤＭ橡胶颗粒的形态变化显著。动态硫化ＥＰＤＭ／ＰＰ共混物,在橡塑比小于２５／７５,共混物具有类似橡胶应力－应变特征。     

Mechanical and sorption properties of poly(ethylene-co-vinyl acetate)(EVA) compatibilized acrylonitrile butadiene rubber/natural rubber blend systems

Poly (ethylene-co-vinyl acetate) (EVA) has been used as a compatibilizer for heterogeneous natural rubber/acrylonitrile butadiene rubber (NR/NBR) blends. NR/NBR (50/50) blends were compatibilized with varying amounts, from 0 to 10 parts per hundred rubber (phr), of EVA. The compatibility of the blend components in presence of EVA has been evaluated in terms of mechanical and sorption characteristics. The mechanical properties were found to be improved by the addition of EVA upto 6 phr. The solvent resistance of the compatibilized samples has been observed to be higher compared to the uncompatibilized blends; attributed to the increased interfacial adhesion between the blend components. DSC studies showed a shift of glass transition temperatures of the blend components towards higher temperatures indicating increased rigidity of the matrix in presence of EVA.     

Dynamic mechanical behavior and structure of ternary blends of polypropylene/EPDM rubber/polyethylene

The dynamic mechanical behavior of ternary blends of isotactic polypropylene (80–0 percent)/EPDM rubber (20 percent)/high-density polyethylene (0–80 percent) was investigated in the temperature range from −196 to 100°C by means of a free-oscillating torsional pendulum. The structure of the blends was examined by a scanning electron microscope on etched surfaces cut by a fractured glass edge in liquid nitrogen. Dynamic mechanical response spectra and microphotographs of the systems studied show that the minor thermoplastic forms the core of EPDM rubber inclusions. At 20 percent rubber in the blends, the inclusions can accommodate from 20 to 30 percent polyethylene or polypropylene. Addition of either thermoplastic not exceeding this limit has almost the same effect on the stiffness, damping, and yield stress of the blends as the addition of the same amount of rubber. Ternary blends with equal or slightly different polypropylene and polyethylene fractions have the structure of interpenetrating phases in which EPDM rubber forms the interface layer.