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销钉机筒挤出机螺槽横截面内流体流动与混合的研究 总被引:1,自引:0,他引:1
在一定简化条件下,对销钉机筒挤出机螺槽横截面内的流场及混合均化效果以及销钉位置对流场和混合均化效果的影响进行了数值与实验研究。提出了流场中某点混合均化效果、整个流场平均混合均化效果以及混合均化效果统计分布的数值计算与评价方法。数值分析结果与实验结果具有较好的一致性。结果表明,销钉对物料具有明显的强化流动与混合均化的作用:销钉愈接近于螺棱,强化混合均化的效果愈显著:有销钉结构较无销钉结构的平均混合均化效果提高2.5%-5.6%;有销钉结构随着挤出时间的增加,混合均化效果不断提高,无销钉结构随着挤出时间的增加,当混合均化效果达到一定值后则不再提高。 相似文献
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采用Tanner方法修正的非线性MaxweⅡ本构方程,对振动力场作用下的聚合物熔体在平行异向双螺杆挤出机螺槽内的行为与响应进行了近似解析研究。分析了不同幂律指数的聚合物熔体在螺槽内的速度分布及其对振动力场的响应。随着幂律指数减小,C型室中上部混合变差,但振动力场使速度场随时间周期性变化,促进了流体界面再取向,进而提高混合效果。 相似文献
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李晓翠;彭炯;陈晋南 《中国塑料》2010,24(2):109-112
用正交设计法设计了9组不同排布的销钉单螺杆。采用混合熵作为评价销钉单螺杆混炼段混合性能的指标,数值研究了不同销钉结构的单螺杆混炼段内聚丙烯熔体的等温流动过程,考察了一个导程内销钉排数、每排销钉个数和销钉高度对销钉单螺杆混炼段混合性能的影响。结果表明,在所设计的正交试验中,沿螺杆挤出方向各截面的混合熵逐渐增大,出口处该值达到最大;在销钉螺杆混炼段一个导程内安装5排,每排5个高度为12 mm的销钉时,其混合性能较优。 相似文献
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振动力场作用下聚合物填充体系挤出混合特性 总被引:13,自引:0,他引:13
本文利用一种新型毛细管动态流变仪,对碳酸钙填充聚丙烯体系进行了实验性研究。发现质量百分比为85/15的PP/CaCO3填充体系,在一较佳振动条件下动态挤出时,振动场的存在对CaCO3在PP熔体中的分散有促进作用,大大改善了混合料的混合程度。 相似文献
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W. G. Yao K. Takahashi K. Koyama Y. Yamashita 《Polymer Engineering and Science》1998,38(10):1623-1632
The effect of a holed-pin mixing section on the performance of a single screw extruder was investigated and compared with a free flight and a normal pin mixing section, using a practical single-screw extruder. The effect of axial distance between two pins in a holed-pin mixing section on performance was also studied. Mixing ability was quantified using the statistical approach of carbon black concentration distribution in the extruded film mixed with a carbon black masterbatch. The results indicate that a free flight gives the lowest melt temperature rise, pressure drop, and driver power, but the worst mixing; a holed-pin mixing section has better mixing ability, lower melt temperature rise, and lower driver power than a normal pin mixing section does; the value of the pressure drop of the two types of pin mixing sections is approximately identical. A longer axial distance between the two pins in a holed-pin mixing section gives better mixing and lower melt temperature rise than a shorter one; however, when the distance is longer than a critical value, the improvement of mixing is not so outstanding; for different axial distances between two pins, no great change in pressure drop was found and the extrusion throughput has almost no great relation to the axial distance. 相似文献
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To eliminate two shortcomings of normal pin mixing sections, namely, the lack of efficient mixing mechanisms and the formation of dead spots, a new type of pin (pins channeled from top-front to bottom-rear) was previously proposed. As an experimental verification of the effectiveness of this type of pin, a dye decoloration experiment with a visual single screw extruder was carried out. The comparative experiments show that a “//” type pin mixing section (the orientation of holes in the pins is parallel) has the best mixing ability; a 45° angle between the projected line of orientation of holes in the pins and the screw axial line provides maximum mixing; however, a 45° angle between the orientation of the pin array and the screw axial direction results in poor mixing. The effect of density of the pins along the screw circumferential and axial direction on distribution mixing was also investigated experimentally. 相似文献
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Non‐Newtonian, non‐isothermal, 3D finite‐element simulation of mixing performance in a pin mixing section with different axial gaps in the pins has been carried out according to their realistic configurations. The quantitative evaluation of mixing ability was based on the theory of kinematics of fluid mixing. To learn and to compare the local mixing performance in a standard screw and a pin mixing section, the local mixing efficiency distribution proposed by Ottino was calculated. Also, the RTDs of these mixers were calculated in an attemt to measure mixing. The integration of the two, namely, the integrating local mixing efficiency along a number of particle pathlines from entrance to exit, together with statistical treatment, which was referred as integral mixing efficiency, then gives a quantitative judgment of the total mixing ability of a continuous mixer. The calculated results showed a nonlinear dependence of the mixing ability of a pin mixing section on the axial gap of the pins. Finally, the calculation results were compared with the experimental ones obtained in our previous study. 相似文献