界面聚合制备含丙烯氧基团的复合膜用于CO2分离

含有醚氧基团的膜与CO₂分子具有较强的极性作用,可以实现对CO₂/N₂物系的高效分离.其中,含丙烯氧(PO)基团的聚合物链段自由体积较大且不易结晶,是一类具有发展潜力的溶解选择性膜材料.以均苯三甲酰氯为油相单体,含PO基团的多胺为水相单体,通过界面聚合,成功制备了含PO基团的复合膜.分别采用聚醚胺D400、D230及T403为多胺水相单体,考察了膜内PO基团数量和交联度对复合膜分离性能的影响.结果表明,采用D400所制的复合膜由于具有最高的PO基团含量及较低的交联度,因此具有最高的CO₂渗透速率和CO₂/N₂分离因子.之后,考察了单体浓度、酸吸收剂种类以及水相溶液pH对复合膜分离性能的影响.通过优化这些制膜条件,制备出了CO₂/N₂分离性能较好的复合膜.     

一步法制备含氨基化合物的非对称CO2分离膜

采用一步相分离法,制备以聚醚砜（PES）为主体材料,二乙醇胺（DEA）为添加剂和氨基载体的膜,用于CO₂分离。考察了PES浓度、DEA浓度、膜厚度对CO₂/N₂分离性能的影响,同时考察了膜性能的长时间稳定性。当涂膜液中DEA/PES的质量比为12/26、刮刀与无纺布的距离为300 μm、进料气压力为0.11 MPa（表压）时,膜的CO₂渗透速率可达274 GPU,CO₂/N₂分离因子可达50。测试温度低于40℃时,DEA/PES膜的CO₂渗透速率和CO₂/N₂分离因子保持稳定。另外,对CO₂/N₂分离性能较好的DEA/PES膜（质量比为12/27）进行CO₂/CH₄分离性能测试,在1 MPa（表压）下性能优于商品膜。上述结果表明,本文研制的DEA/PES膜制备步骤简单,易于规模化制备,性能较优,在CO₂分离领域具有良好的应用前景。     

Size effects of graphene oxide on mixed matrix membranes for CO2 separation

Graphene oxide (GO)‐polyether block amide (PEBA) mixed matrix membranes were fabricated and the effects of GO lateral size on membranes morphologies, microstructures, physicochemical properties, and gas separation performances were systematically investigated. By varying the GO lateral sizes (100–200 nm, 1–2 μm, and 5–10 μm), the polymer chains mobility, as well as the length of the gas channels could be effectively manipulated. Among the as‐prepared membranes, a GO‐PEBA mixed matrix membrane (GO‐M‐PEBA) containing 0.1 wt % medium‐lateral sized (1–2 μm) GO sheets showed the highest CO₂ permeation performance (CO₂ permeability of 110 Barrer and CO₂/N₂ mixed gas selectivity of 80), which transcends the Robeson upper bound. Also, this GO‐PEBA mixed matrix membrane exhibited high stability during long‐term operation testing. Optimized by GO lateral size, the developed GO‐PEBA mixed matrix membrane shows promising potential for industrial implementation of efficient CO₂ capture. © 2016 American Institute of Chemical Engineers AIChE J, 62: 2843–2852, 2016     

离子液体二氧化碳分离膜研究进展

离子液体支撑液膜在较大跨膜压差（0.25～0.3MPa）下的稳定性较差,具有较好稳定性的聚离子液体膜和离子液体-聚合物共混膜等逐渐被关注。本文综述了离子液体支撑液膜、聚离子液体膜、离子液体?聚合物共混膜等离子液体膜CO2分离性能、分离机理及稳定性的最新研究进展,介绍了无机颗粒-离子液体-聚合物共混膜的研究现状。指出离子液体膜的高CO2渗透通量与高稳定性之间的矛盾、共混膜结构调控难等问题是其工业化应用的主要障碍,提出开发新的膜材料、改进制膜工艺以减小膜厚、优化膜结构是提高膜的CO2渗透和分离性能,并保持膜稳定性的有效途径。无机颗粒-离子液体-聚合物共混膜兼有较高的CO2分离性能和较好稳定性,具有良好的应用前景,对其制备方法、结构、性能及CO2分离机理的研究将成为这一领域的热点。     

Mixed oxygen ionic-carbonate ionic conductor membrane reactor for coupling CO2 capture with in situ methanation

CO₂ methanation is one of the vital reactions to utilize CO₂ and realize power to gas process. To decrease the CO₂ capture cost and alleviate the hot spots during the strong exothermic methanation reaction, here, we report a coupling of CO₂ capture process with in situ CO₂ methanation process through a ceramic-molten carbonate (MC) dual phase membrane reactor over the Ni-based catalyst. The performance of the membrane reactor was systematically investigated and compared with the traditional fixed-bed reactor. The results show that the performance of the membrane reactor is higher than that of the fixed-bed reactor, since the produced steam through the methanation process can be partially removed through the dual-phase membrane, which promotes the reaction shift to right side. A stability test shows no obvious degradation within 32 h. These results indicate that the membrane reactor is promising for coupling CO₂ capture with in situ methanation process.     

Recent advances on mixed matrix membranes for CO2 separation

Recent advances on mixed matrix membrane for CO2 separation are reviewed in this paper. To improve CO2 separation performance of polymer membranes, mixedmatrixmembranes (MMMs) are developed. The concept of MMM is illustrated distinctly. Suitable polymer and inorganic or organic fillers for MMMs are summarized.Possible interface morphologies between polymer and filler, and the effect of interface morphologies on gas transport properties of MMMs are summarized. The methods to improve compatibility between polymer and filler are introduced. There are eightmethods including silane coupling, Grignard treatment, incorporation of additive,grafting, in situ polymerization, polydopamine coating, particle fusion approach and polymer functionalization. To achieve higher productivity for industrial application,mixed matrix composite membranes are developed. The recent development on hollow fiber and flat mixedmatrix composite membrane is reviewed in detail. Last, the future trend of MMM is forecasted.     

Effect of different PVDF and additives on the properties of hollow fiber membranes contactors for CO2 separation

In the present work, different poly(vinil fluoride) (PVDF) were selected for preparing membranes, based on the fact that they are able to form polymer solutions with different viscosities. This characteristic can affect spinning, as well as, mass transfer between the polymer solution and precipitation bath; therefore, each PVDF solution can differently affect membrane formation. The effect of different additives in the polymer solutions was also investigated. Flat sheet and hollow fiber membranes were characterized by Scanning Electron Microscopy analysis, contact angle, gas permeation, porosity, and membrane gas–liquid contactor tests, aiming carbon dioxide removal. The hollow fibers prepared by the polymer which formed a less viscous solution (named PVDF-I) had a faster light transmittance decay, which started around 150 s before the more viscous solution (PVDF-II). Hollow fibers obtained using PVDF-I and propionic acid, in the polymer solution, presented the best gas–liquid contactor performance. CO₂ removal increased from 21 to 35.1%, for PVDF-II and PVDF-I, respectively, using aqueous diethanolamine solution, as absorbent liquid. In conclusion, even though PVDF-I and PVDF-II membranes were obtained by using the same spinning conditions and experimental methodology, the difference between the polymers properties certainly affected the final membrane morphology and transport properties.     

多孔液体在CO2捕集与利用领域的研究进展

为助力中国早日实现“双碳目标”,深入落实化工领域绿色低碳可持续发展的重要举措,吸附-吸收耦合有望成为气体分离的绿色变革性分离技术,其关键是高性能吸附（收）材料的开发。多孔液体（PLs）作为一类具有永久孔隙的液体材料,兼具了液体吸收剂的易于管道输送、传质传热效果好等优点和固体吸附剂的高比表面积、高孔隙率等优点,有望成为新一代CO2捕集的绿色变革性介质。该文首先简单介绍了多孔液体发展脉络;然后,重点聚焦于多孔液体在CO2的吸附/吸收、膜分离、催化转化等领域的应用展开探讨,并对多孔液体性能和优缺点进行分析归纳。最后,对多孔液体目前面临的挑战和未来发展趋势进行了展望。     

Tubular MXene/SS membranes for highly efficient H2/CO2 separation

Accurately constructing membranes based on two-dimensional (2D) materials on commercial porous substrates remains a significant challenge for H₂ purification. In this work, a series of tubular 2D MXene membranes are prepared on commercial porous stainless steel substrates via fast electrophoretic deposition. Compared with other methods, such as filtration or drop coating, and so on. such preparation route shows the advantages of simple operation, high efficiency for membrane assembly (within 5 min) with attractive reproducibility, and ease for scale-up. The tubular MXene membranes present excellent gas separation performance with hydrogen permeance of 1290 GPU and H₂/CO₂ selectivity of 55. Furthermore, the membrane displays extremely stable performance during the long-term test for more than 1250 h, and about 93% of the membranes from one batch have exceeded the DOE target for CO₂ capture. Most importantly, this work provides valuable referential significance for other 2D materials-based membranes for future application development.     

Fabrication of Pebax/SAPO mixed matrix membranes for CO2/N2 separation

Mixed matrix membranes (MMMs) were prepared by solvent evaporation method using Pebax-1074 polymer as matrix and inorganic zeolite SAPO-23 as dopant. The morphology, surface functional groups, microstructure, thermal stability, and separation performance of MMMs were analyzed by scanning electron microscopy, Fourier transform infrared spectroscopy, X-ray diffraction, thermogravimetric analysis, and gas permeation, respectively. The effects of dopant loading amount, permeation temperature, and permeation pressure on the structure and properties of MMMs were investigated. The results showed that the introduction of SAPO zeolite reduced the crystallinity of the MMMs and improved the CO₂/N₂ selectivity. Under the conditions of 30°C and 0.15 MPa, the MMMs prepared by incorporating with 5% SAPO zeolite in content exhibited the highest CO₂/N₂ selectivity of 72.0 together with the CO₂ permeability of 98.2 Barrer.     

CO_2/H_2膜分离工艺参数模拟研究

介绍了变换气中CO2脱除的方法,认为气体膜分离技术是未来传统脱碳工艺的潜在替代技术。通过采用PROII模拟软件进行模拟,详细描述了变换气脱碳一级膜过程的质量平衡。研究了气源条件如进气CO2摩尔分数、压力,膜材料性质如渗透性、选择性,以及膜面积等因素对膜分离性能如净化气中CO2摩尔分数和H2回收率的影响。结果表明:膜材料本身的性能如渗透性、选择性、膜面积对脱除CO2具有决定性的影响;操作条件中,压比的增大有助于气体净化,然而造成H2回收率下降和额外的能量消耗,适宜的渗透气压力为101 kPa,压比大于10;进气CO2摩尔分数增大不利于CO2的脱除,却可以提高H2的回收率。     

Nano-silica/polysulfone asymmetric mixed-matrix membranes (MMMs) with high CO2 permeance in the application of CO2/N2 separation

Nano-sized silica/polysulfone (PSf) flat sheet asymmetric MMMs with high CO₂ permeance for CO₂/N₂ separation were fabricated by dry/wet phase inversion method using N, N-dimethylacetamide (DMAc) and tetrahydrofuran (THF) as solvents and ethanol as additives. The results indicated that the addition of nano-silica on the polymer matrix resulted on reduced membrane performance due to void formation and particle agglomeration. Optimum membrane performance was obtained at the following fabrication parameters: 22 wt.% PSf, 31.8 wt.% DMAc, 31.8 wt.% THF, 14.4 wt.% ethanol, 20 s evaporation time, and 0 wt.% silica loading, with CO₂/N₂ selectivity of 15.6 and CO₂ permeance of 14.2 GPU.     

聚乙烯胺/埃洛石纳米管混合基质膜的制备及其CO2/N2分离

制备高性能的气体分离膜,是实现CO₂高效回收的关键。为了提高CO₂分离膜的性能,将中空管状结构的埃洛石纳米管（HNTs）添加到聚乙烯胺（PVAm）中配制涂膜液,并将PVAm-HNTs涂膜液涂覆到聚砜（PSf）超滤膜上制备PVAm-HNTs/PSf混合基质膜。其中PSf超滤膜作为支撑层,PVAm-HNTs致密涂层作为功能层,功能层结构与形态对CO₂分离具有关键作用。采用XRD、SEM对HNTs的结构与形态进行表征,并借助FTIR和SEM对膜的形态与结构进行分析。在进料气为纯气条件下,系统地研究了HNTs添加量、进料压力、PVAm-HNTs涂层厚度对PVAm-HNTs/PSf膜的CO₂分离性能影响,并考察了混合基质膜的CO₂/N₂混合气分离性能。结果显示：在水溶液中显示正电性的PVAm与负电性的HNTs具有较好的界面相容性。HNTs添加量为1%（质量）、PVAm-HNTs湿涂层厚度为50 μm的混合基质膜,表现出最优的CO₂分离性能。在进料气压力为0.1 MPa、测试温度为25℃、CO₂/N₂（15/85,体积比）混合气进料的条件下,膜的CO₂渗透速率为178 GPU,CO₂/N₂选择性为83;该膜具有较好的稳定性,经过120 h运行后,渗透性和选择性仍能保持稳定。     

机械化学法合成小尺寸MOF填料助力高性能CO2分离

利用金属-有机骨架UTSA-280具有特定刚性尺寸的一维孔道可以筛分CO₂、CH₄、N₂的特性,采用机械化学研磨法减小其颗粒尺寸,将UTSA-280掺入聚砜（PSf）中制备MOF基混合基质膜,用于天然气提纯和烟道气CO₂捕获。结果表明,在PSf中掺入UTSA-280不仅可以增加聚合物的CO₂渗透通量而且提高了气体分离选择性。当UTSA-280掺杂量为30%（质量）时,混合基质膜对CO₂/CH₄、CO₂/N₂的分离因子分别为56.39和53.17,CO₂的渗透通量为18.61 Barrer,相对于PSf纯膜,选择性分别提高了47.3%和63.5%,CO₂渗透通量提高了128.9%,打破了“trade-off”效应。该工作通过引进具有分子筛分效应的MOF填料,能够增加气体通量的同时提高混合基质膜对含CO₂气体的分离性能,对天然气的提纯以及烟道气的CO₂的捕获有重要意义。     

含有MCM-41分子筛的混合基质复合膜用于CO2分离

为了提高CO₂分离膜的性能,将接枝了氨基的MCM-41分子筛(MCM-NH₂)添加到聚乙烯基胺(PVAm)水溶液中配制涂膜液,并将PVAm-MCM-NH₂涂膜液涂覆到聚砜(PSf)超滤膜上制备PVAm-MCM-NH₂/PSf混合基质复合膜。复合膜分离层较薄,有利于CO₂渗透速率的提高。接枝的胺基提高了分子筛与聚合物的相容性和膜内胺基含量,有利于膜渗透选择性能的提高。使用CO₂/N₂混合气(15% CO₂ + 85% N₂,体积分数)考察了不同MCM-NH₂添加量的PVAm-MCM-NH₂/PSf膜的渗透选择性能。当涂膜液中m_MCM-NH2/m_PVAm为0.2、湿涂层厚度为50 μm,测试温度为22℃ 、进料气压力为0.11 MPa时,膜的CO₂渗透速率可达4.66×10^-7 mol·m^-2·s^-1·Pa^-1,CO₂/N₂分离因子可达150。较高的CO₂/N₂分离性能表明PVAm-MCM-NH₂/PSf膜在烟道气碳捕集领域具有良好的应用前景。此外,考察了湿涂层厚度、热处理、添加小分子胺等条件对膜渗透选择性能的影响。     

有机多孔聚合物CO2捕集及分离性能的研究进展

有机多孔聚合物（porous organic polymers,POPs）是一类由有机构建单元连接而形成的新型多孔材料。由于其优异的物理化学稳定性以及CO₂吸附能力,近年来有关POPs在CO₂捕集和分离的研究成为一大研究热点。大量具有优异孔性质（比表面积和孔容）的POPs通过不同有机合成反应被成功地开发出来应用于CO₂吸附分离过程。本文介绍了POPs材料的CO₂捕集与分离性能的研究现状,总结了提高POPs材料CO₂分离性能的合成策略,重点分析了可以通过功能化增强吸附剂与二氧化碳分子之间的相互作用,来提高材料的CO₂分离能力的方法。     

离子液体支撑液膜的CO2/CH4分离性能

由于离子液体对CO₂具有较好的溶解选择性,离子液体支撑液膜分离CO₂越来越受到关注。比较了含3种不同阴离子的常规离子液体([bmim][BF₄]、[bmim][PF₆]、[bmim][Tf₂N])作为支撑液膜的液膜相分离CO₂/CH₄的性能,考察了咪唑环上烷基链长对离子液体支撑液膜性能的影响。考虑向离子液体中引入胺基和羧基等亲CO₂基团,制备了1-丁基-3-甲基咪唑丙氨酸离子液体([bmim][β-Ala]),考察了 [bmim][β-Ala]支撑液膜分离CO₂/CH₄的性能,并对在CO₂渗透测试前后的支撑液膜进行了FT-IR分析,发现氨基酸离子液体中的-NH₂和CO₂的较强作用以及该离子液体的高黏性影响了CO₂的透过性,使[Bmim][β-Ala]支撑液膜的CO₂透过率低。     

Recent advances in polymeric membranes for CO2 capture

Membrane and membrane process have been considered as one of the most promising technologies for mitigating CO₂ emissions from the use of fossil fuels. In this paper, recent advances in polymeric membranes for CO₂ capture are reviewed in terms of material design and membrane formation. The selected polymeric materials are grouped based on their gas transport mechanisms, i.e., solution‐diffusion and facilitated transport. The discussion of solution‐diffusion membranes encompasses the recent efforts to shift the upper bound barrier, including the enhanced CO₂ solubility in several rubbery polymers and novel methods to construct shape-persisting macromolecules with unprecedented sieving ability. The carrier-bearing facilitated transport membranes are categorized based on the specific CO₂-carrier chemistry. Finally, opportunities and challenges in practical applications are also discussed, including post-combustion carbon capture (CO₂/N₂), hydrogen purification (CO₂/H₂), and natural gas sweetening (CO₂/CH₄).     

膜分离捕集燃煤电厂烟气CO2过程优化设计

全球CO₂的排放量不断升高,导致气候问题频发。“双碳”目标下,如何高效、低成本地捕集燃煤电厂烟气CO₂已经成为迫在眉睫的问题。传统的化学吸收法由于能耗高、成本高、溶剂易挥发等问题严重制约了其发展,而膜法碳捕集因为其操作简单、能耗低、环境污染小等优势被认为是最有前景的捕集方式。本文以PI中空纤维膜为分离膜,建立和求解了气体分离膜模型。并以燃煤电厂烟气CO₂为捕集目标,利用多岛遗传算法求解了膜分离捕集CO₂工艺的不同配置,并优化了分离过程中的关键参数(膜面积、操作压力)。结果显示：在二级膜分离工艺中,二级一段膜分离工艺的第一级膜和第二级膜操作压力分别为5.8 bar和7.1 bar,第一级膜和第二级膜的面积分别为448000 m²和180000 m²时,单位捕集成本为27.36 USD/t CO₂。与二级二段膜分离以及其他几种传统的CO₂捕集方法(MEA法、相变吸收法)相比,二级一段膜分离捕集CO₂的捕集成本和能耗均最小。本研究将为CO₂捕集实现低能耗和低成本化提供依据。