Nanoscale germanium MOS Dielectrics-part II: high-/spl kappa/ gate dielectrics

In this paper, atomic layer deposition (ALD) and ultraviolet ozone oxidation (UVO) of zirconium and hafnium oxides are investigated for high-/spl kappa/ dielectric preparation in Ge MOS devices from the perspectives of thermodynamic stability and electrical characteristics. Prior to performing these deposition processes, various Ge surface preparation schemes have been examined to investigate their effects on the resulting electrical performance of the Ge MOS capacitors. Interfacial layer-free ALD high-/spl kappa/ growth on Ge could be obtained; yet, insertion of a stable interfacial layer greatly enhanced the electrical characteristics but with a compromise for equivalent dielectric thickness scalability. On the other hand, interfacial layer-free UVO high-/spl kappa/ growth on Ge was demonstrated with minimal capacitance-voltage hysteresis and sub-1.0-nm capacitance equivalent thickness. Finally, the leakage conduction and scalability of these nanoscale Ge MOS dielectrics are discussed and are shown to outperform their Si counterparts.     

MOS capacitors on epitaxial Ge-Si/sub 1-x/Ge/sub x/ with high-/spl kappa/ dielectrics using RPCVD

We report the successful growth of MOS capacitor stacks with low temperature strained epitaxial Ge or Si/sub 1-x/Ge/sub x/(x=0.9) layer directly on Si substrates, and with HfO/sub 2/(EOT=9.7 /spl Aring/) as high-/spl kappa/ dielectrics, both using a novel remote plasma-assisted chemical vapor deposition technique. These novel MOS capacitors, which were fabricated entirely at or below 400/spl deg/C, exhibit normal capacitance-voltage and current-voltage characteristics.     

Si interlayer passivation on germanium MOS capacitors with high-/spl kappa/ dielectric and metal gate

We have demonstrated the advantages of silicon interlayer passivation on germanium MOS devices, with CVD HfO/sub 2/ as the high-/spl kappa/ dielectric and PVD TaN as the gate electrode. A silicon interlayer between a germanium substrate and a high-/spl kappa/ dielectric, deposited using SiH/sub 4/ gas at 580/spl deg/C, significantly improved the electrical characteristics of germanium devices in terms of low D/sub it/ (7/spl times/10/sup 10//cm/sup 2/-eV), less C- V hysteresis and frequency dispersion. Low leakage current density of 5/spl times/10/sup -7/ A/cm/sup 2/ at 1 V bias with EOT of 12.4 /spl Aring/ was achieved. Post-metallization annealing caused continuing V/sub fb/ positive shift and J/sub g/ increase with increased annealing temperature, which was possibly attributed to Ge diffusion into the dielectric during annealing.     

Modeling of tunneling currents through HfO/sub 2/ and (HfO/sub 2/)/sub x/(Al/sub 2/O/sub 3/)/sub 1-x/ gate stacks

We present a physical modeling of tunneling currents through ultrathin high-/spl kappa/ gate stacks, which includes an ultrathin interface layer, both electron and hole quantization in the substrate and gate electrode, and energy band offsets between high-/spl kappa/ dielectrics and Si determined from high-resolution XPS. Excellent agreements between simulated and experimentally measured tunneling currents have been obtained for chemical vapor deposited and physical vapor deposited HfO/sub 2/ with and without NH/sub 3/-based interface layers, and ALD Al/sub 2/O/sub 3/ gate stacks with different EOT and bias polarities. This model is applied to more thermally stable (HfO/sub 2/)/sub x/(Al/sub 2/O/sub 3/)/sub 1-x/ gate stacks in order to project their scalability for future CMOS applications.     

Physically based quantum-mechanical compact model of MOS devices substrate-injected tunneling current through ultrathin (EOT /spl sim/ 1 nm) SiO/sub 2/ and high-/spl kappa/ gate stacks

Building on a previously presented compact gate capacitance (C/sub g/-V/sub g/) model, a computationally efficient and accurate physically based compact model of gate substrate-injected tunneling current (I/sub g/-V/sub g/) is provided for both ultrathin SiO/sub 2/ and high-dielectric constant (high-/spl kappa/) gate stacks of equivalent oxide thickness (EOT) down to /spl sim/ 1 nm. Direct and Fowler-Nordheim tunneling from multiple discrete subbands in the strong inversion layer are addressed. Subband energies in the presence of wave function penetration into the gate dielectric, charge distributions among the subbands subject to Fermi-Dirac statistics, and the barrier potential are provided from the compact C/sub g/-V/sub g/ model. A modified version of the conventional Wentzel-Kramer-Brillouin approximation allows for the effects of the abrupt material interfaces and nonparabolicities in complex band structures of the individual dielectrics on the tunneling current. This compact model produces simulation results comparable to those obtained via computationally intense self-consistent Poisson-Schro/spl uml/dinger simulators with the same MOS devices structures and material parameters for 1-nm EOTs of SiO/sub 2/ and high-/spl kappa//SiO/sub 2/ gate stacks on (100) Si, respectively. Comparisons to experimental data for MOS devices with metal and polysilicon gates, ultrathin dielectrics of SiO/sub 2/, Si/sub 3/N/sub 4/, and high-/spl kappa/ (e.g., HfO/sub 2/) gate stacks on (100) Si with EOTs down to /spl sim/ 1-nm show excellent agreement.     

Effects of interstitial oxygen defects at HfO/sub x/N/sub y//Si interface on electrical characteristics of MOS devices

Effects of the defects at high-/spl kappa/ dielectric/Si interface on the electrical characteristics of MOS devices are important issues. To study these issues, a low defect (denuded zone) at Si surface was formed by a high-temperature annealing in hydrogen atmosphere in this paper. Our results reveal that HfO/sub x/N/sub y/ demonstrates significant improvement on the electrical properties of MOS devices due to its low amount of the interstitial oxygen [O/sub i/] and the crystal-originated particles defects as well as small surface roughness at HfO/sub x/N/sub y//Si interface. The current-conduction mechanism of the HfO/sub x/N/sub y/ film at the low- and high-electrical field and high-temperature (T>100/spl deg/C) is dominated by Schottky emission and Frenkel-Poole (FP) emission, respectively. The trap energy level involved in FP conduction was estimated to be around 0.5eV. Reduced gate leakage current, stress-induced leakage current and defect generation rate, attributable to the reduction of defects at HfO/sub x/N/sub y//Si interface, were observed for devices with denuded zone. The variable rise and fall time bipolar-pulse-induced current technique was used to determine the energy distribution of interface trap density (D/sub it/). The results exhibit that relatively low D/sub it/ can be attributed to the reduction of defects at Si surface. By using denuded zone at the Si surface, HfO/sub x/N/sub y/ has demonstrated significant improvement on electrical properties as compared to SiO/sub x/N/sub y/.     

Scalability and electrical properties of germanium oxynitride MOS dielectrics

In this letter, we present a fundamental study on the scalability and electrical properties of germanium oxynitride dielectrics for metal-oxide-semiconductor device applications. The nitrogen depth profile within the oxynitride dielectric layers was first monitored using angle-resolved x-ray photoemission spectroscopy and the dielectric permittivity variation was therefore identified. After thinning down the lower permittivity portion of these dielectrics, we successfully scaled down the capacitance-based equivalent SiO/sub 2/ thickness, in Ge MOS capacitors, to 1.9 nm without suffering from gate leakage. We have also investigated the effects of thermal annealing on various capacitor electrical properties. For instance, we measured a flat-band voltage shift of as much as -0.8 V from the ideal value on as-deposited capacitors and the recovery of the theoretical value, with acceptably small amount of oxide fixed charge, after subsequent thermal annealing. Lastly, we have benchmarked the performance of these oxynitride insulators with the advanced high-/spl kappa/ dielectrics on Ge and discussed the impacts on future scaling.     

Improved electrical properties of Germanium MOS capacitors with gate dielectric grown in wet-NO ambient

Wet-NO oxidation with or without wet NH/sub 3/ pretreatment is used to grow GeON gate dielectric on Ge substrate. As compared to dry NO oxidation, negligible growth of GeO/sub x/ interlayer and, thus, a near-perfect GeON dielectric can be obtained by the wet-NO oxidation. As a result, MOS capacitors prepared by this method show greatly reduced interface-state and oxide-charge densities and gate-leakage current. This should be attributed to the hydrolyzable property of GeO/sub x/ in water-containing atmosphere.     

Dopant-free FUSI Pt/sub x/Si metal gate for high work function and reduced Fermi-level pinning

High work function (4.9 eV) on high-/spl kappa/ gate dielectric, which is suitable for bulk p-MOSFET, has been achieved using fully silicided (FUSI) Pt/sub x/Si gate without boron predoping of polysilicon. High concentration of Pt in FUSI Pt/sub x/Si using Ti capping layer on Pt in the FUSI process is a key to achieving high work function and reduced Fermi-level pinning on high-/spl kappa/ dielectric. By combining with substituted Al (SA) gate for nMOSFET, a wide range of work function difference (0.65 eV) between n and pMOSFETs is demonstrated, without any adverse effects of polysilicon predoping.     

Improvement of interfacial layer reliability by incorporation of deuterium into HfAlOx formed by D/sub 2/O-ALD

Deuterium was incorporated into the HfAlOx /SiON gate dielectric by the use of heavy water (D/sub 2/O) instead of H/sub 2/O in the atomic layer deposition (ALD) process of HfAlOx. The HfAlOx formed by D/sub 2/O-ALD acts as a deuterium reservoir, and the deuterium atoms are effectively incorporated into the SiON after full CMOS processing. It is clarified that the deuterium incorporation suppresses interfacial trap generation and interfacial SiON breakdown, while charge-trapping in the HfAlOx bulk traps is barely affected. The D/sub 2/O-ALD process is useful for improving the interfacial layer reliability under gate negative stress; therefore it is not only effective for HfAlOx, but also for high-/spl kappa//SiO/sub 2/(SiON) gate stacks with other high-/spl kappa/ materials such as HfO/sub 2/ or HfSiON.     

A study of relaxation current in high-/spl kappa/ dielectric stacks

Dielectric relaxation currents in SiO/sub 2//Al/sub 2/O/sub 3/ and SiO/sub 2//HfO/sub 2/ high-/spl kappa/ dielectric stacks are studied in this paper. We studied the thickness dependence, gate voltage polarity dependence and temperature dependence of the relaxation current in high-/spl kappa/ dielectric stacks. It is found that high-/spl kappa/ dielectric stacks show different characteristics than what is expected based on the dielectric material polarization model. By the drain current variation measurement in n-channel MOSFET, we confirm that electron trapping and detrapping in the high-/spl kappa/ dielectric stacks is the cause of the dielectric relaxation current. From substrate injection experiments, it is also concluded that the relaxation current is mainly due to the traps located near the SiO/sub 2//high-/spl kappa/ interface. As the electron trapping induces a serious threshold voltage shift problem, a low trap density at the SiO/sub 2//high-/spl kappa/ interface is a key requirement for high-/spl kappa/ dielectric stack application and reliability in MOS devices.     

Thermal stability of Hf/sub x/Ta/sub y/N metal gate electrodes for advanced MOS devices

In this letter, the composition effects of hafnium (Hf) and tantalum (Ta) in Hf/sub x/Ta/sub y/N metal gate on the thermal stability of MOS devices were investigated. The work function of the Hf/sub x/Ta/sub y/N metal gate can reach a value of /spl sim/4.6 eV (midgap of silicon) by suitably adjusting the Hf and Ta compositions. In addition, with a small amount of Hf incorporated into a TaN metal gate, excellent thermal stability of electrical properties, including the work function, the equivalent oxide thickness, interface trap density and defect generation rate characteristics, can be achieved after a post-metal anneal up to 950/spl deg/C for 45 s. Experimental results indicate that Ta-rich Hf/sub x/Ta/sub y/N is a promising metal gate for advanced MOS devices.     

BC high-/spl kappa//metal gate Ge/C alloy pMOSFETs fabricated directly on Si (100) substrates

Buried-channel (BC) high-/spl kappa//metal gate pMOSFETs were fabricated on Ge/sub 1-x/C/sub x/ layers for the first time. Ge/sub 1-x/C/sub x/ was grown directly on Si (100) by ultrahigh-vacuum chemical vapor deposition using methylgermane (CH/sub 3/GeH/sub 3/) and germane (GeH/sub 4/) precursors at 450/spl deg/C and 5 mtorr. High-quality films were achieved with a very low root-mean-square roughness of 3 /spl Aring/ measured by atomic force microscopy. The carbon (C) content in the Ge/sub 1-x/C/sub x/ layer was approximately 1 at.% as measured by secondary ion mass spectrometry. Ge/sub 1-x/C/sub x/ BC pMOSFETs with an effective oxide thickness of 1.9 nm and a gate length of 10 /spl mu/m exhibited high saturation drain current of 10.8 /spl mu/A//spl mu/m for a gate voltage overdrive of -1.0 V. Compared to Si control devices, the BC pMOSFETs showed 2/spl times/ enhancement in the saturation drain current and 1.6/spl times/ enhancement in the transconductance. The I/sub on//I/sub off/ ratio was greater than 5/spl times/10/sup 4/. The improved drain current represented an effective hole mobility enhancement of 1.5/spl times/ over the universal mobility curve for Si.     

Fabrication of high-quality p-MOSFET in Ge grown heteroepitaxially on Si

We have successfully demonstrated high-performance p-MOSFETs in germanium grown directly on Si using a novel heteroepitaxial growth technique, which uses multisteps of hydrogen annealing and growth to confine misfit dislocations near the Ge-Si interface, thus not threading to the surface as expected in this 4.2% lattice-mismatched system. We used a low thermal budget process with silicon dioxide on germanium oxynitride (GeO/sub x/N/sub y/) gate dielectric and Si/sub 0.75/Ge/sub 0.25/ gate electrode. Characterization of the device using cross-sectional transmission electron microscopy and atomic force microscopy at different stages of the fabrication illustrates device-quality interfaces that yielded hole effective mobility as high as 250 cm/sup 2//Vs.     

Gate-first Germanium nMOSFET with CVD HfO/sub 2/ gate dielectric and silicon surface passivation

A gate-first self-aligned Ge n-channel MOSFET (nMOSFET) with chemical vapor deposited (CVD) high-/spl kappa/ gate dielectric HfO/sub 2/ was demonstrated. By tuning the thickness of the ultrathin silicon-passivation layer on top of the germanium, it is found that increasing the silicon thickness helps to reduce the hysteresis, fixed charge in the gate dielectric, and interface trap density at the oxide/semiconductor interface. About 61% improvement in peak electron mobility of the Ge nMOSFET with a thick silicon-passivation layer over the CVD HfO/sub 2//Si system was achieved.     

Al/sub 2/O/sub 3/-Ge-on-insulator n- and p-MOSFETs with fully NiSi and NiGe dual gates

High-/spl kappa/ Al/sub 2/O/sub 3//Ge-on-insulator (GOI) n- and p-MOSFETs with fully silicided NiSi and germanided NiGe dual gates were fabricated. At 1.7-nm equivalent-oxide-thickness (EOT), the Al/sub 2/O/sub 3/-GOI with metal-like NiSi and NiGe gates has comparable gate leakage current with Al/sub 2/O/sub 3/-Si MOSFETs. Additionally, Al/sub 2/O/sub 3/-GOI C-MOSFETs with fully NiSi and NiGe gates show 1.94 and 1.98 times higher electron and hole mobility, respectively, than Al/sub 2/O/sub 3/-Si devices, because the electron and hole effective masses of Ge are lower than those of Si. The process with maximum 500/spl deg/C rapid thermal annealing (RTA) is ideal for integrating metallic gates with high-/spl kappa/ to minimize interfacial reactions and crystallization of the high-/spl kappa/ material, and oxygen penetration in high-/spl kappa/ MOSFETs.     

Low-frequency noise in submicrometer MOSFETs with HfO/sub 2/, HfO/sub 2//Al/sub 2/O/sub 3/ and HfAlO/sub x/ gate stacks

Low-frequency noise measurements were performed on p- and n-channel MOSFETs with HfO/sub 2/, HfAlO/sub x/ and HfO/sub 2//Al/sub 2/O/sub 3/ as the gate dielectric materials. The gate length varied from 0.135 to 0.36 /spl mu/m with 10.02 /spl mu/m gate width. The equivalent oxide thicknesses were: HfO/sub 2/ 23 /spl Aring/, HfAlO/sub x/ 28.5 /spl Aring/ and HfO/sub 2//Al/sub 2/O/sub 3/ 33 /spl Aring/. In addition to the core structures with only about 10 /spl Aring/ of oxide between the high-/spl kappa/ dielectric and silicon substrate, there were "double-gate oxide" structures where an interfacial oxide layer of 40 /spl Aring/ was grown between the high-/spl kappa/ dielectric and Si. DC analysis showed low gate leakage currents in the order of 10/sup -12/A(2-5/spl times/10/sup -5/ A/cm/sup 2/) for the devices and, in general, yielded higher threshold voltages and lower mobility values when compared to the corresponding SiO/sub 2/ devices. The unified number-mobility fluctuation model was used to account for the observed 1/f noise and to extract the oxide trap density, which ranged from 1.8/spl times/10/sup 17/ cm/sup -3/eV/sup -1/ to 1.3/spl times/10/sup 19/ cm/sup -3/eV/sup -1/, somewhat higher compared to conventional SiO/sub 2/ MOSFETs with the similar device dimensions. There was no evidence of single electron switching events or random telegraph signals. The aim of this paper is to present a general discussion on low-frequency noise characteristics of the three different high-/spl kappa//gate stacks, relative comparison among them and to the Si--SiO/sub 2/ system.     

Characterization of 1.9- and 1.4-nm ultrathin gate oxynitride by oxidation of nitrogen-implanted silicon substrate

For gate oxide thinned down to 1.9 and 1.4 nm, conventional methods of incorporating nitrogen (N) in the gate oxide might become insufficient in stopping boron penetration and obtaining lower tunneling leakage. In this paper, oxynitride gate dielectric grown by oxidation of N-implanted silicon substrate has been studied. The characteristics of ultrathin gate oxynitride with equivalent oxide thickness (EOT) of 1.9 and 1.4 nm grown by this method were analyzed with MOS capacitors under the accumulation conditions and compared with pure gate oxide and gate oxide nitrided by N/sub 2/O annealing. EOT of 1.9- and 1.4-nm oxynitride gate dielectrics grown by this method have strong boron penetration resistance, and reduce gate tunneling leakage current remarkably. High-performance 36-nm gate length CMOS devices and CMOS 32 frequency dividers embedded with 57-stage/201-stage CMOS ring oscillator, respectively, have been fabricated successfully, where the EOT of gate oxynitride grown by this method is 1.4 nm. At power supply voltage V/sub DD/ of 1.5 V drive current Ion of 802 /spl mu/A//spl mu/m for NMOS and -487 /spl mu/A//spl mu/m for PMOS are achieved at off-state leakage I/sub off/ of 3.5 nA//spl mu/m for NMOS and -3.0 nA//spl mu/m for PMOS.     

ScN/sub x/ gate on atomic layer deposited HfO/sub 2/ and effect of high-pressure wet post deposition annealing

For nMOS devices with HfO/sub 2/, a metal gate with a very low workfunction is necessary. In this letter, the effective workfunction (/spl Phi//sub m,eff/) values of ScN/sub x/ gates on both SiO/sub 2/ and atomic layer deposited (ALD) HfO/sub 2/ are evaluated. The ScN/sub x//SiO/sub 2/ samples have a wide range of /spl Phi//sub m,eff/ values from /spl sim/ 3.9 to /spl sim/ 4.7 eV, and nMOS-compatible /spl Phi//sub m,eff/ values can be obtained. However, the ScN/sub x/ gates on conventional post deposition-annealed HfO/sub 2/ show a relatively narrow range of /spl Phi//sub m,eff/ values from /spl sim/ 4.5 to /spl sim/ 4.8 eV, and nMOS-compatible /spl Phi//sub m,eff/ values cannot be obtained due to the Fermi-level pinning (FLP) effect. Using high-pressure wet post deposition annealing, we could dramatically reduce the extrinsic FLP. The /spl Phi//sub m,eff/ value of /spl sim/ 4.2 eV was obtained for the ScN/sub x/ gate on the wet-treated HfO/sub 2/. Therefore, ScN/sub x/ metal gate is a good candidate for nMOS devices with ALD HfO/sub 2/.     

Positive bias temperature instability effects of Hf-based nMOSFETs with various nitrogen and silicon profiles

Positive bias temperature instability (PBTI) effects of HfO/sub 2/-based nMOSFETs with various nitrogen profiles in HfO/sub 2/ were investigated. The nitrogen profile was modulated by an inserting Si layer (/spl sim/6/spl Aring/) into hafnium oxynitride gate dielectrics. The Si layer is used to trap nitrogen and to suppress nitrogen out-diffusion during subsequent anneals. Compared to control HfO/sub x/N/sub y/ without Si insertion, the Si-inserted HfO/sub x/N/sub y/ samples exhibited reduced PBTI degradation, especially if the Si layer was placed further from the Si interface. The improvement can be attributed to the reduction of oxide bulk trapped as well as reduced interface trapped charge generation resulting from compensation effect of inserted Si layer.