Winery and distillery wastewater treatment by anaerobic digestion.

Anaerobic digestion is widely used for wastewater treatment, especially in the food industries. Generally after the anaerobic treatment there is an aerobic post-treatment in order to return the treated water to nature. Several technologies are applied for winery wastewater treatment. They are using free cells or flocs (anaerobic contact digesters, anaerobic sequencing batch reactors and anaerobic lagoons), anaerobic granules (Upflow Anaerobic Sludge Blanket--UASB), or biofilms on fixed support (anaerobic filter) or on mobile support as with the fluidised bed. Some technologies include two strategies, e.g. a sludge bed with anaerobic filter as in the hybrid digester. With winery wastewaters (as for vinasses from distilleries) the removal yield for anaerobic digestion is very high, up to 90-95% COD removal. The organic loads are between 5 and 15 kgCOD/m3 of digester/day. The biogas production is between 400 and 600 L per kg COD removed with 60 to 70% methane content. For anaerobic and aerobic post-treatment of vinasses in the Cognac region, REVICO company has 99.7% COD removal and the cost is 0.52 Euro/m3 of vinasses.     

Treatment of wine distillery wastewater by high rate anaerobic digestion.

Wine distillery wastewaters (WDW) are acidic and have a high content of potential organic pollutants. This causes high chemical oxygen demand (COD) values. Polyphenols constitute a significant portion of this COD, and limit the efficiency of biological treatment of WDWs. WDW starting parameters were as follows: pH 3.83, 4,185 mg/l soluble COD (COD(s)) and 674.6 mg/l of phenols. During operation, amendments of CaCO3 and K2HPO4, individually or in combination, were required for buffering the digester. Volatile fatty acid concentrations were < 300 mg/l throughout the study, indicating degradation of organic acids present. Mean COD(s) removal efficiency for the 130 day study was 87%, while the mean polyphenol, removal efficiency was 63%. Addition of 50 mg/l Fe(3+) between days 86 and 92 increased the removal efficiencies of COD(s) to 97% and of polyphenols to 65%. Addition of Co(3+) improved removal efficiencies to 97% for COD(s) and 92% for polyphenols. Optimization of anaerobic treatment was achieved at 30% WDW feed strength. Removal efficiencies of 92% and 84% were recorded at increased feed strength from days 108 to 130. High removal efficiencies of COD(s) and polyphenols after day 82 were attributed to the addition of macronutrients and micronutrients that caused pH stability and thus stimulated microbial activity.     

Comparison of anaerobic treatment alternatives for brandy distillery process water.

This paper compares the conceptual design of anaerobic treatment alternatives for brandy distillery process water from the production of wine, brandy, high proof alcohol, and cleanup activities that will be land applied. The results of process water characterization and treatability testing are included. The wine industry's sustainable practices movement and recent tightening of the State of California requirements for land application of food and beverage processing wastewater, have forced facilities to reevaluate the characteristics, segregation options, and treatability requirements for recycling, reuse, or discharge of effluent to land treatment facilities. The treatment alternatives, results of characterization, and bench- and pilot-scale treatability testing for solids, organics, and nutrient removal using anaerobic and aerobic biological and physical-chemical treatment methods are presented. Based on test results and evaluation, we developed a conceptual design and cost estimates for process water treatment systems to remove solids, organics and nutrients that include energy recovery and produce effluent of improved quality for land application.     

On-site treatment of high-strength alcohol distillery wastewater by a pilot-scale thermophilic multi-staged UASB (MS-UASB) reactor.

A pilot-scale multi-staged UASB (MS-UASB) reactor with a working volume of 2.5 m3 was operated for thermophilic (55 degrees C) treatment of an alcohol distillery wastewater for a period of over 600 days. The reactor steadily achieved a super-high rate COD removal, that is, 60 kgCOD m(-3) d(-1) with over 80% COD removal. However, when higher organic loading rates were further imposed upon the reactor, that is, above 90 kgCOD m(-3) d(-1) for barely-based alcohol distillery wastewater (ADWW) and above 100 kgCOD m(-3) d(-1) for sweet potato-based ADWW, the reactor performance somewhat deteriorated to 60 and 70% COD removal, respectively. Methanogenic activity (MA) of the retained sludge in the thermophilic MS-UASB reactor was assessed along the time course of continuous run by serum-vial test using different substrates as a vial sole substrate. With the elapsed time of continuous run, hydrogen-utilizing MA, acetate-utilizing MA and propionate-fed MA increased at maximum of 13.2, 1.95 and 0.263 kgCOD kgVSS(-1) d(-1), respectively, indicating that propionate-fed MA attained only 1/50 of hydrogen-utilizing MA and 1/7 of acetate-utilizing MA. Since the ADWW applied herewith is a typical seasonal campaign wastewater, the influence of shut-down upon the decline in sludge MA was also investigated. Hydrogen-utilizing MA and acetate-utilizing MA decreased slightly by 3/4, during a month of non-feeding period, whereas propionate-fed MA were decreased significantly by 1/5. Relatively low values of propionate-fed MA and its vulnerability to adverse conditions suggests that the propionate degradation step is the most critical bottleneck of overall anaerobic degradation of organic matters under thermophilic condition.     

Effect of the pH influent conditions in fixed-film reactors for anaerobic thermophilic treatment of wine-distillery wastewater.

In anaerobic treatments, the pH conditions affect the efficacy and operation of the process. The main purpose of this research is to compare the effect of the pH influent on the performance of a high rate technology at laboratory scale, upflow anaerobic fixed-film reactor, treating distillery wastewater (wine vinasses) in thermophilic conditions. The results obtained shown that the pH influent influences the performance of the biodegradation process: the depurative efficiency is higher for the operation with alkaline influent. The operation with acid influent allows us to operate at organic loading rates (OLR) around 5.6 kgCOD/m3/d (hydraulic retention time: 1.5 days), maintaining total Chemical Oxygen Demand removals (CODr) of 77.2%; the operation with alkaline influent allows total CODr of 76.8% working at OLR around 10.5 kgCOD/m3/d. The greatest efficiency of substrate removal was 87.5% for OLR 3.2 kgCOD/m3/d and hydraulic retention time of 4.0 days operating with alkaline influent. Therefore, the operation with alkaline influent implicates senior levels of purifying efficiency for similar organic load rate.     

Low effluent nutrient technologies for wastewater treatment.

The USEPA (2001) water quality nutrient criteria will have a significant impact on water pollution control industry due to stringent N and P requirements. This paper presents an update of findings on successful total N (TN) and total P (TP) technologies being implemented at existing wastewater treatment plants (WWTP) to achieve low TN and TP effluents and some key challenges in achieving lower levels. Plants consistently achieving <5 mg TN/L and < 0.5 mg TP/L were identified from a worldwide literature search and plant data collection. Technology gaps and research needs to improve successful technologies to achieve very low TN and TP effluents are summarised in this paper. The dissolved and colloidal organic N have been identified as major challenges in achieving very low levels of TN. Technical and economic challenges to achieve very low TP effluents include alkalinity deficiency, high chemical usage, high sludge production and lack of sufficient influent BOD for biological P uptake.     

Bio-layer management in anaerobic membrane bioreactors for wastewater treatment.

Membrane separation technology represents an alternative way to achieve biomass retention in anaerobic bioreactors for wastewater treatment. Due to high biomass concentrations of anaerobic reactors, cake formation is likely to represent a major cause of flux decline. In the presented research, experiments are performed on the effect of biomass concentration and level of gas sparging on the hydraulic capacity of a submerged anaerobic membrane bioreactor. Both parameters significantly affected the hydraulic capacity, with biomass exerting the most pronounced effect. After 50 days of continuous operation the critical flux remained virtually unchanged, despite an increase in membrane resistance, suggesting that biomass characteristics and hydraulic conditions determine the bio-layer formation rather than the membrane's fouling level. The concept of bio-layer management is introduced to describe the programmed combination of actions performed in order to control the formation of biomass layer over membranes.     

Treatment of distillery vinasse in a high rate anaerobic reactor using low density polyethylene supports.

An anaerobic fixed bed reactor, filled with small floating supports of polyethylene material (Bioflow 30) as inert media, was operated for 6 months to treat vinasse (wine residue after distillation). Bioflow 30 has a density of 0.93 and a specific area of 320 m2/m3. The experimental results showed that the efficiency of the reactor in removal of soluble COD was very good with a maximum organic loading rate of more than 30 g of COD/L x d and a COD removal efficiency of more than 80%. Bioflow 30 showed a high capability of biomass retention with 4-6 g of dried solids per support. Thus, at the end of the experiment, the fixed biomass represented 57 g of solids/L of reactor. The visual observation of the supports and the specific activity (0.54 g COD/g solids x d) of the fixed solids, which remained close to the values obtained with suspended biomass, showed that entrapment was playing an important role in the retention of the biomass inside the reactor. It was then possible to operate the reactor with a very high loading rate as the result of the increase of the solids in the reactor and the maintaining of the specific activity. Bioflow 30 is then an excellent support for use in a high rate anaerobic fixed bed.     

Start up of an anaerobic inverse turbulent bed reactor fed with wine distillery wastewater using pre-colonised bioparticles.

The long start-up period of fluidized bed biofilm reactors is a serious obstacle for their wide installation in the anaerobic treatment of industrial wastewater. This paper presents the results of an anaerobic inverse turbulent bioreactor treating distillery wastewater during 117 days of operation at a laboratory scale. The pre-colonized bioparticles for this work were obtained from a similar reactor processing the same wastewater and which had a start-up period of 3 months. The system attained carbon removal efficiency rates between 70 and 92%, at an organic loading rate of 30.6 kg m(-3) d(-1) (chemical oxygen demand) with a hydraulic retention time of 11.1 h. The results obtained showed that the start-up period of this kind of reactors can be reduced by 3 using pre-colonized bioparticles.     

Modeling of anaerobic treatment of wastewater in ponds.

A mathematical model to simulate the performance of anaerobic ponds was developed incorporating both settling of particulate components and the biological anaerobic digestion process. The biological activity includes solubilization of particulate organic matter; methanogenesis and the sulphate reduction process. The model considers that an anaerobic pond comprises a series of equal size columns. Each column has three compartments viz. liquid layer, active sediment layer and inert sediment layer. The existence of organic matter and sulphate removal mechanisms both in the bulk as well as sediment layer of the ponds and the exchange of the soluble components between the layers has been included in the model. The model was transferred to a computer program using VisSim Basic software. The model was verified by comparing simulated results with full-scale as well as with laboratory-scale anaerobic pond performance data. A good agreement between the simulated and the observed pond performance was achieved.     

厌氧好氧分质处理工艺在啤酒废水处理扩改工程中的应用

分析原混合啤酒废水采用调节水解酸化 好氧生物氧化 气浮工艺处理出水不能稳定达标的原因为 :废水在水解酸化池停留时间过长 ,大量消耗废水中的BOD ,致使废水可生化性变差 ,影响处理废水水量和好氧生化处理效果。介绍了应用厌氧UASB技术分质处理高浓度酿造废水 ,再与其它低浓度废水混合进入生物接触氧化工艺处理的设计、调试和工程实际运行情况。实践证明 ,扩改后工艺可大大提高废水处理水量 ,具有高效低耗、运行稳定、投资省、管理简单、出水水质好的特点     

Application of anaerobic biological treatment for sulphate removal in viscose industry wastewater.

Long term lab-scale and bench-scale experiments were performed to investigate the feasibility of the anaerobic process to treat wastewater from a pulp and viscose fibre industry. Anaerobic wastewater treatment enables an advantageous combination of COD, sulphate and zinc removal from viscose wastewater. The aim of the investigations was to evaluate the influence of the free sulphide concentration on COD and sulphate removal efficiency and on the substrate competition between sulphate reducing and methanogenic bacteria. Since the wastewater did not contain enough COD for complete sulphate removal it was of major interest to determine favourable process conditions to steer the substrate competition in favour of sulphate reduction. Further experiments at bench-scale permitted us to evaluate applicable COD-loading rates and gain fundamental information about process stability and optimization for large-scale implementation. The present work will deal with the most relevant experimental results achieved and with important technological aspects of anaerobic treatment of viscose wastewater.     

新型废水厌氧处理工艺——内循环厌氧反应器

介绍内循环(IC)厌氧反应器的发展、基本结构、运行机理。分析该反应器的工艺过程,指出该工艺具有处理效率高、抗冲击能力强等优点。针对IC反应器存在的缺陷,人们对该反应器进行技术改进:通过提高它的内循环的气量进行处理低浓度有机废水;增加外循环装置缩短IC反应器的启动周期。     

Performance of slow rate systems for treatment of domestic wastewater.

The performance of slow rate (SR) systems in terms of treatment efficiency, environmental and health risks, and land sustainability was investigated over a three-year period in a rural community close to Iraklio, Greece. Four plant species (Acacia cyanophylla, Eucalyptus camandulensis, Populus nigra and Arundo donax) were used in order to investigate the role of vegetation in the treatment of wastewater and in biomass production. Wastewater effluent was pre-treated in a septic tank before its application to land. Applied hydraulic loading rates were based on crop water requirements which were determined separately for each plant species. The evaluation of treatment performance was accomplished by measuring COD, TKN, NH3-N, NO3-N, total and reactive P, TC and FC in soil solution samples taken at different depths (15, 30 and 60 cm). SR systems showed great potential for COD, TKN and NH4-N removal which reached 89, 90 and 94%, respectively at a depth of 15 cm. An outstanding removal was also observed for TC and FC which reached 99.99%. The concentration of both P and NO3-N in soil solution increased with the passage of time, but it was lower in winter. Despite the differences in the application rates among the SR systems planted with different plant species, the treatment efficiency was not affected. Moreover, increasing the soil depth from 15 to 60 cm had no effect on the treatment efficiency of the SR systems.     

Sustainability assessment of advanced wastewater treatment technologies

As a consequence of the EU Water Framework Directive more focus is now on discharges of hazardous substances from wastewater treatment plants and sewers. Thus, many municipalities in Denmark may have to adopt to future advanced treatment technologies. This paper describes a holistic assessment, which includes technical, economical and environmental aspects. The technical and economical assessment is performed on 5 advanced treatment technologies: sand filtration, ozone treatment, UV exclusively for disinfection of pathogenic microorganisms, membrane bioreactor (MBR) and UV in combination with advanced oxidation. The technical assessment is based on 12 hazardous substances comprising heavy metals, organic pollutants, endocrine disruptors as well as pathogenic microorganisms. The environmental assessment is performed by life cycle assessment (LCA) comprising 9 of the specific hazardous substances and three advanced treatment methods; sand filtration, ozone treatment and MBR. The technical and economic assessment showed that UV solely for disinfection purposes or ozone treatment is the most advantageous advanced treatment methods if the demands are restricted to pathogenic microorganisms. In terms of sustainability, sand filtration is the most advantageous method based on the technical and environmental assessment due to the low energy consumption and high efficiency with regards to removal of heavy metals.     

排放口污水处理率的优化计算

依据文中建立的河道水质模型，以不环境目标为约束，污水处理费用作为排放口污水处理控制方案优选的评价依据，提出了排放口污水处理综合规划方程的拉格朗日乘子求解方法，并应用于淮河流域某区域的污水治理规划。计算结果表明该方法较传统规划方程的数值求解及惩罚函数法操作简便，对决策者进行排放口污水处理控制方案的初选具有指导意义。     

硫酸盐还原菌及其在废水厌氧治理中的应用

硫酸盐还原菌(SRB)在废水处理方面有独特的优势,在厌氧环境中能以硫酸盐作为电子受体降解有机污染物。本文阐明了SRB处理废水中污染物的机理,综述了国内外利用SRB处理重金属离子废水、含硫酸盐有机废水和酸性矿山废水的研究进展。最后总结了目前在工程应用方面尚存在的问题。     

Upgrading an anaerobic/aerobic wastewater treatment plant

The given example of an anaerobic/aerobic wastewater treatment plant (WWTP) for a big German brewery shows that it is possible to reduce the discharged values to a very low level, much lower than the minimum requirements of Appendix 11 of the German General Wastewater Administration Rule, which applies to breweries. This means that the present state of technology has been updated.Tests on a semi-technical scale were carried out and found to be necessary to find the most suitable design for the wastewater treatment plant Running the tests in the brewery, it became obvious that disinfectants had to be substituted until a stable COD elimination was achieved. Full-scale tests in the plant would not have been feasible. Numerous modifications were carried out in the brewery to reduce the amount of cleaning and disinfectant agents as well as the amount of AOX, EDTA, NTA and aluminium used.The following article presents the findings of the investigations about the ammonification of organic nitrogen, bulking sludge and substrates for denitrification. Furthermore it demonstrates the low operating costs of anaerobic pre-treatment, even in combination with an aerobic stage and filtration unit.     

High-rate anaerobic wastewater treatment: diversifying from end-of-the-pipe treatment to resource-oriented conversion techniques.

Decades of developments and implementations in the field of high-rate anaerobic wastewater treatment have put the technology at a competitive level. With respect to sustainability and cost-effectiveness, anaerobic treatment has a much better score than many alternatives. Particularly, the energy conservation aspect, i.e. avoiding the loss of energy for destruction of organic matter, while energy is reclaimed from the organic waste constituents in the form of biogas, was an important driver in the development of such systems. Invoked by the present greenhouse alert, the energy involved is nowadays translated into carbon credits, providing another incentive to further implement anaerobic technology. Anaerobic conversion processes, however, offer much more than cost-effective treatment systems. Selective recovery of metals, effective desulphurization, recovery of nutrients, reductive detoxification, and anaerobic oxidation of specific compounds are examples of the potentials of anaerobic treatment. This paper presents a survey on the state of the art of full-scale anaerobic high-rate treatment of industrial wastewaters and highlights current trends in anaerobic developments.     

Evaluation and testing of fine mesh sieve technologies for primary treatment of municipal wastewater.

Fine mesh sieve technologies were tested in full scale at several municipal wastewater treatment plants. A screening test was used to characterize wastewater and establish the design criteria for the sieves. To achieve high removal efficiencies it was crucial to operate the sieves with a filter mat. Rotating belt sieves performed best in the full-scale tests. A small dose of cationic polymer and a static flocculator ahead of a rotating belt sieve achieved excellent results on a wastewater that was originally found unsuitable for primary treatment with fine mesh sieves. Simple screw presses dewatered the sludge from the sieves to typically 25-30% total solids. Using fine mesh sieves with <500 microns openings was found to normally be the most economical process for primary treatment.