Improving properties of ceramic silicone rubber composites using high vinyl silicone oil

Reactive high vinyl silicone oil (HVSO) was selected to prepare the ceramic silicone rubber composites. The effects of HVSO on the mechanical properties and thermal stabilities of ceramic silicone rubber composites were investigated. The structures of the cross‐linked network of silicone rubber with or without HVSO were studied. The intermolecular space of silicone rubber was enlarged, and the cross‐linked point was concentrated by addition of HVSO, which was demonstrated by cross‐linking densities, scanning electron microscope (SEM) images, and dynamic mechanical analysis (DMA). The cross‐linked network model was formed with the slipping of the cross‐linked points along with the silicone rubber chain. Mechanical properties of composites were enhanced by the formation of this cross‐linked network. The tear strength, tensile strength, and elongation at break of the composites were increased by 18.5%, 13.2%, and 37.4% by the adding of 2 phr HVSO, respectively. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41864.     

Preparation and characterization of hyperbranched polymer modified montmorillonite/chlorinated butyl rubber damping composites

In this work, Na⁺‐montmorillonite (MMT) was modified by hyperbranched polymer (HBP) and grafted with hindered phenol to improve the damping and other properties of the chlorinated butyl rubber (CIIR) composites. The hyperbranched polymer‐modified montmorillonite (HBP‐OMMT) was prepared by organic montmorillonite (OMMT) that was obtained from the cation exchange reaction between MMT and silane quaternary ammonium salt. The main characterization methods were Fourier transform infrared spectroscopy, hydrogen nuclear magnetic resonance, X‐ray diffraction, scanning electron microscopy, energy dispersive spectrometer, and thermogravimetric (TG) analysis. The basal spacings of MMT, OMMT, and HBP‐OMMT were 1.47, 2.94, and 4.09 nm, respectively. The onset and center temperatures of decomposition (T_?5% and T_max) of HBP‐OMMT were improved from 301 and 369 °C to 332 and 398 °C, respectively. The CIIR damping composites were prepared by mechanical blending of HBP‐OMMT with pure CIIR. The tensile strength and elongation at break of the composites were improved from 5.4 MPa and 890% to 7.6 MPa and 1066%. From TG curves, T_?5% and T_max were increased from 297.4 and 406.0 °C to 323.3 and 410.5 °C, respectively. The dynamic mechanical analysis results showed that tan δ rose from the original 1.20 to 1.44 with the addition of HBP‐OMMT. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43645.     

Ablation properties of aluminum silicate ceramic fibers and calcium carbonate filled silicone rubber composites

The ablative performance of aluminum silicate ceramic fiber (ASF) and calcium carbonate (CaCO₃) filled silicone rubber composites prepared through a two‐roll mill was examined. The properties of the composites were investigated by thermogravimetry, thermal conductivity measurements, and oxyacetylene torch testing. After the material was burnt, the structure and composition of the char were analyzed by Fourier transform infrared spectroscopy, X‐ray diffraction, and scanning electron microscopy (SEM). The results of the ablation test showed that the ablation resistance improved greatly in an appropriate filler scope. Combined with SEM, it was proven that a firm, dense, and thermal insulation layer, which formed on the composites surface during the oxyacetylene torch test, was a critical factor in determining the ablation properties. Thermogravimetric analysis revealed that the thermal stability of the composites was enhanced by the incorporation of ASF and CaCO₃. The thermal conductivity measurements showed that the silicone rubber composites had a very low thermal conductivity ranging from 0.206 to 0.442 W m^?1 K^?1; this significantly prevented heat from transferring into the inner matrix at the beginning of the burning process. The proportion of 20/40 phr (ASF/CaCO₃) was optimum for improving the ablation resistance of the silicone rubber composites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41619.     

四针状氧化锌晶须改性硅橡胶的性能

制备了四针状氧化锌晶须（ZnOw）/硅橡胶复合材料;详尽地研究了晶须改性硅橡胶复合材料的力学性能、热稳定性及阻尼性能;通过扫描电镜观察了材料的断面以及晶须在基体中的分散性。结果表明：随氧化锌晶须填充量的增加,硅橡胶的力学性能降低,热稳定性和阻尼性能有明显的提高。当填充量为20份时,与纯硅橡胶相比,复合材料的热分解温度提高了近10 ℃,最大损耗因子提高了21%,有效阻尼温域向高温偏移了约15 ℃。     

Liquid polyoctahedral silsesquioxanes as an effective and facile reinforcement for liquid silicone rubber

Acrylo polyoctahedral silsesquioxanes (POSS), a liquid POSS derivative with reactive C=C double bond, is used to modify addition-cured liquid silicone rubber (LSR) as an effective nanofiller for the first time. Significant enhancements on mechanical properties are obtained. With addition of only 1.5 parts per hundred rubbers (phr) of acrylo POSS to fumed silica-strengthened silicones, the Young's modulus and ultimate tensile strength are increased by 432% and 66%, respectively, and the hardness of resulting LSR composites is improved as well. Proton nuclear magnetic resonance and Fourier transform infrared spectroscopies prove the efficient hydrosilylation between Acrylo POSS and hydrosiloxane directly. The thermal stability and morphology investigations also confirm that POSS is covalently incorporated into the network of silicone rubber. The increment of crosslink density is proved by extraction and swelling experiment and dynamic mechanical analysis. It can be envisioned that this simple and effective method could help produce high performance silicone rubber composites. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 46996.     

The behavior of natural rubber–epoxidized natural rubber–silica composites based on wet masterbatch technique

Natural rubber–epoxidized natural rubber–silica composites were prepared by the wet masterbatch technique and the traditional dry mixing method. Performances of the composites based on different preparation methods were investigated with a moving die rheometer, an electronic universal testing machine, a dynamic mechanical analyzer, a nuclear magnetic resonance crosslink density analyzer, a rubber processing analyzer (RPA), a scanning electron microscope (SEM), and a transmission electron microscope (TEM). The RPA, SEM, and TEM analyses indicated that silica has better dispersion, lower filler–filler interaction, and better filler–rubber interaction in compounds based on the wet masterbatch technique, leading to improvements in mechanical strength and the dynamic mechanical and compression properties of the composites. It also indicates that composites prepared by the wet masterbatch technique have shorter scorch time, faster curing velocity, and higher crosslink density. The composites prepared by the wet materbatch technique also have lower rolling resistance, which is an important property for their use as a green material for the tire industry. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43571.     

Enhanced oil resistance and mechanical properties of nitrile butadiene rubber/lignin composites modified by epoxy resin

This is probably the first report on developing nitrile butadiene rubber (NBR) composites with enhanced performance s via lignin bridged epoxy resin in the rubber matrix. NBR/lignin masterbatch has been prepared through latex‐compounding method, and then epoxy resin (F51) was added in the NBR/lignin compounds by the melt compounding method. Lignin‐epoxy resin networks were synthesized in situ during the curing process of rubber compounds through epoxide?hydroxyl reactions. Compared with lignin filler, lignin‐F51 networks showed an improved oil resistance ability and led to increased mechanical properties, crosslinking density, and thermal stability of the rubber composites. This method provides a new insight into the fabrication of novel interpenetrating polymer networks in rubber composites and enlarges the potential applications of lignin in high performance rubber composites. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42922.     

Thermal and mechanical properties of liquid silicone rubber composites filled with functionalized graphene oxide

To improve the thermal and mechanical properties of liquid silicone rubber (LSR) for application, the graphene oxide (GO) was proposed to reinforce the LSR. The GO was functionalized with triethoxyvinylsilane (TEVS) by dehydration reaction to improve the dispersion and compatibility in the matrix. The structure of the functionalized graphene oxide (TEVS‐GO) was evaluated by Thermogravimetric analysis (TGA), Fourier transform infrared (FTIR) spectra, X‐ray diffraction (XRD), and energy dispersive X‐ray spectroscopy (EDX). It was found that the TEVS was successfully grafted on the surface of GO. The TEVS‐GO/LSR composites were prepared via in situ polymerization. The structure of the composites was verified by FTIR, XRD, and scanning electron microscopy (SEM). The thermal properties of the composites were characterized by TGA and thermal conductivity. The results showed that the 10% weight loss temperature (T₁₀) increased 16.0°C with only 0.3 wt % addition of TEVS‐GO and the thermal conductivity possessed a two‐fold increase, compared to the pure LSR. Furthermore, the mechanical properties were studied and results revealed that the TEVS‐GO/LSR composites with 0.3 wt % TEVS‐GO displayed a 2.3‐fold increase in tensile strength, a 2.79‐fold enhancement in tear strength, and a 1.97‐fold reinforcement in shear strength compared with the neat LSR. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42582.     

Effect of KH550 on the Preparation and Compatibility of Carbon Fibers Reinforced Silicone Rubber Composites

Silicone rubber has good heat resistance, but its mechanical properties are poor. To improve the mechanical properties of the silicone rubber, the carbon fiber / silicone rubber composites were prepared in this paper, in which the silicone rubber was used as the matrix, the high-performance carbon fiber (CF) treated with coupling agent is used as the reinforcement. The best composite formulation, the types and content of coupling agent are determined by testing mechanical properties of the composites. The morphology structures of the composites were observed by scanning electron microscope (SEM), the compatibility between carbon fiber and silicone rubber was studied by infrared spectrum analysis (IR), dynamic thermal mechanical analysis (DMA) and X-ray photoelectron spectroscopy (XPS). The results show that the best composite formulation is silicone rubber of 100 phr, carbon fiber of 12 phr, coupling agent KH550 of 2.5 phr. The best first curing conditions are at 175 ^°C under 10 MPa for 30 min, the postcuring conditions are at 200 ^°C for 2h. The compatibility between carbon fiber treated with KH550 and silicon rubber is the best by SEM, IR, DMA and XPS analysis, and confirm that the coupling agent KH550 plays a compatilizer role in the preparation process of the carbon fiber/silicone rubber composites.     

Thermal stability and ablation properties study of aluminum silicate ceramic fiber and acicular wollastonite filled silicone rubber composite

The thermal stability and ablation properties of silicone rubber filled with silica (SiO₂), aluminum silicate ceramic fiber (ASF), and acicular wollastonite (AW) were studied in this article. The morphology, composition, and ablation properties of the composite were analyzed after oxyacetylene torch tests. There were three different ceramic layers found in the ablated composite. In the porous ceramic layer, the rubber was decomposed, producing trimers, tetramers, and SiO₂. ASF and part of AW still remained and formed a dense layer. The SiO₂/SiC filaments in the ceramic layer reduced the permeability of oxygen, improving the ablation properties of the composites. The resultant ceramic layer was the densest, which acted as effective oxygen and heat barriers, and the achieved line ablation rate of the silicone composite were optimum at the proportion of 20 phr/40 phr (ASF/AW). Thermogravimetric analysis (TGA) confirmed that thermal stability of the composites was enhanced by the incorporation of ASF and AW. The formation of the ceramic layer was considered to be responsible for the enhancement of thermal stability and ablation properties. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39700.     

Preparation and properties of novel,flexible, lead‐free X‐ray‐shielding materials containing tungsten and bismuth(III) oxide

Novel, flexible, lead‐free X‐ray‐shielding composites were prepared with a high‐functional methyl vinyl silicone rubber (VMQ) matrix with W and Bi₂O₃ as filler materials. To verify the advanced properties of the lead‐free material, composites with the same mass fraction of PbO were compared. With the X‐ray energy ranging from 48 to 185 keV, the W/Bi₂O₃/VMQ composites exhibited higher X‐ray‐shielding properties. As the filler volume fraction decreased, the tensile strength, elongation, tear strength, and flexibility of the W/Bi₂O₃/VMQ composites increased. The Shore hardness of the W/Bi₂O₃/VMQ composites had a maximum value of 46.6 HA and was still very flexible. With decreasing filler volume fraction, the water‐vapor transmission performances of the W/Bi₂O₃/VMQ composites increased, and the W/Bi₂O₃/VMQ composites also showed better water‐vapor permeability. The heat‐transfer properties of the W/Bi₂O₃/VMQ composites increased with increasing W content, and when the W content exceeded 70 wt %, the thermal conductivity of the W/Bi₂O₃/VMQ material was about 70.45% higher than that of the PbO/VMQ composite. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43012.     

Enhancement in electrical and thermal performance of high-temperature vulcanized silicone rubber composites for outdoor insulating applications

High-temperature vulcanized silicone rubber composites are highly desirable as outdoor insulating materials due to their immense thermal and electrical performance. The aim of this work is to study the role of co-combined fillers (modified fumed silica [MFS], titanium dioxide [TiO₂], with graphene [G]) on electrical and thermal properties of silicone rubber (S) composites. The dielectric response of S/MFS_10 phr and S/TiO₂_20 composites tailored with 2 phr G was characterized by broadband dielectric spectroscopy. The hybrid filler/composites were found to show higher thermal stability when 2 phr G was added. In addition, a low quantity of G filler was found to slightly increase the AC dielectric breakdown strength of the S/MFS_10 and S/TiO₂_20, where an improvement of 3 and 5% was found, respectively. Several steps were observed in the thermal decomposition of the S rubber composites by thermogravimetric analysis-Fourier-transform infrared spectroscopy. Our findings revealed great potentials for fabricating hybrid-filler/silicone rubber composites with enhanced electrical and thermal properties for outdoor insulating applications.     

Polymeric curing agent reinforced silicone rubber composites with low viscosity and low volume shrinkage

A new type of polymeric curing agent (PCA) was synthesized to improve processing property, increase mechanical properties, and decrease volume shrinkage of silicone rubber. The PCA was prepared by co‐hydrolysis condensation of dimethyldiethoxysilane (DDS) and polyethoxysiloxane, then modified by hexamethylcyclotrisilazane (D₃^N). Commercial silica and tetraethoxysilane (TEOS) were used as controls simultaneously. The properties of polydimethylsiloxane (PDMS) composites were characterized by shear viscosity measurements, room temperature mass loss, linear volume shrinkage, stress‐strain tests, swelling behaviors and thermogravimetric analysis (TGA). PDMS composites using PCA show lower shear viscosity than those using commercial silica. Compared with the traditional PDMS/TEOS curing systems, PDMS/PCA curing systems behave relatively lower volume shrinkage, better reinforcement and thermal properties. In short, PCA acts as a good compromise in providing the best balance of processing property, volume shrinkage, mechanical properties and thermal stability in silicone rubber composites. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation and heat resistance of hollow glass microbead/silicone rubber composite coating

Hollow glass microbead/silicone rubber composite coatings were prepared to improve the heat-resistance and mechanical properties of silicone rubber-based composites, using CE modified SR as the matrix and HGM as the filler. The microscopic morphology and thermal stability of the composites were characterized by scanning electron microscopy (SEM) and thermogravimetric analyzer (TGA), respectively. The results showed that the thermal stability of the composites increases with the increase of filler content. For the composite sample with a HGM mass content of 16.7%, the initial decomposition temperature (T₅) is 408°C, which is 84°C higher than that of silicone rubber. The low density and high sphericity of HGM make it easier to uniformly disperse in the polymer matrix. In addition, compared to silica, which is commonly used as an inorganic filler, the lower thermal conductivity of HGM is also beneficial for achieving better thermal shielding effect. It is confirmed that the insufficient thermal stability of the polymer matrix above 400°C can be compensated for by the properly dispersed inorganic fillers. Therefore, the thermal stability of the composite is improved by the synergistic effect of modified heat-resistant matrix and inorganic filler.     

Quasi‐static and dynamic nanoindentation of particle‐reinforced soft composites

The mechanical properties of ferromagnetic particle‐reinforced silicone–rubber matrix composites are examined with quasi‐static and dynamic nanoindentation measurements using Berkovich and flat punch indenters, respectively. Quasi‐static nanoindentation is performed to examine primary factors such as the loading and holding time, particle volume fraction, and indentation depth for these particle‐reinforced soft composites (PRSCs). The Einstein–Guth–Smallwood equation based on macroscopically mechanical property testing is utilized to describe the relationship between elastic modulus and particle content of PRSCs in quasi‐static tests. A good agreement between the nanoindentation and simulation prediction is obtained. To characterize the storage modulus and loss factors of PRSCs, the dynamic nanoindentation is then conducted over the force frequency range of 0–45 Hz to show that the dynamic properties are dominated by the particle content and the force frequency, and independent of indentation depth and oscillation amplitude. It is indicated that the nanoindentation is a versatile methodology to assess mechanical properties of microsized particulate soft composites. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44559.     

Structural,dielectric and mechanical behaviors of (La,Nb) Co-doped TiO2/Silicone rubber composites

Ceramic/polymer composites have great potential to achieve the concomitant enhancement of both dielectric constant and breakdown field while maintaining other superior properties of the polymer matrix, ideal for elastomer sensors, actuators, capacitive energy storage, and many other applications. However, material incompatibility between the ceramic filler and the polymer matrix often leads to void formation, particle aggregation and phase separation, with significantly degraded performance. Herein, through surface modification, co-doped TiO₂ particles were uniformly dispersed and bridged onto the silicone rubber matrix via a silane coupling agent for fabricating composites via mechanical mixing and hot-pressing. The synthesized composites exhibit enhanced dielectric constant, increased from 2.78 to 5.06 when 50 wt% co-doped TiO₂ particles are incorporated. Their dielectric loss is less than 0.001 in a broad frequency range. Theoretical modelling and experimental results reveal that the morphology and dispersion state of co-doped TiO₂ particles were crucial to the dielectric properties of the silicone rubber-based composites. Besides, the composites are thermally stable up to 400 °C. Significantly increased tensile strength (612 kPa) and elongation at break (330%) were obtained for the composite incorporated with 30 wt% co-doped TiO₂ particles, accompanied by a moderate increased elastic module (540 kPa). Such composites have the potential for different applications.     

Interphase‐layer effect on deformation of silicone rubber filled with nanosilica particles

The viscoelastic and statically tensile deformation properties of silicone rubber composites filled with nanosilica (300 nm in diameter) and microsilica particles (1.5 μm in diameter) were investigated on the basis of experimental results to clarify the interphase‐layer effect on these properties. The interphase layers formed around the nanoparticles without chemical coating were found to be glassy, even though the composites were in the rubbery state. The interphase layer thickness was determined to be approximately 20 nm using Guth and Gold's mixture law with the viscoelastic properties of the nanoparticle‐filled rubber in the rubbery state. The determined thickness of the interphase layer was confirmed by comparing the maximum strains at fracture for the nanoparticle‐filled rubber, which decreased for higher volume fraction of the nanoparticles. Therefore, the deformation properties were clarified to depend on the volume fraction of the apparent particles composed of the nanoparticles and interphase layers. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45880.     

Preparation,characterization, and property testing of condensation‐type silicone/montmorillonite nanocomposites

Nanocomposites (NCs) of silicone rubber and organically modified montmorillonite (OMMT) nanoparticles were prepared and characterized. It was shown that OMMT loadings of 2 and 3.5 parts per hundred resin/filler per weight (phr) produced exfoliation or delamination hybrids, whereas at a concentration of 5 phr, the filler seemed to retain its original crystallographic morphology, and the system shifted to an ordinary reinforced elastomer. Fourier transform infrared analysis, differential scanning calorimetry, and thermogravimetric analysis testing were performed for characterization and showed no effect of the nanofiller on the structural parameters of the composites, with the exception of a reduction in the crystallinity. Dynamic mechanical analysis revealed an increase in the glass‐transition temperature (T_g) at OMMT concentrations of 2 and 3.5 phr, whereas at 5 phr, T_g dropped again. Finally, mechanical testing showed an improvement in the tensile strength and stiffness, whereas improved solvent resistance was recorded by swelling experiments in toluene. This experimental study allowed us to explore the range where the OMMT filler produced NCs with silicone elastomers and, furthermore, showed that the incorporation of OMMT into silicone rubber did not introduce any chemical changes but increased the density of crosslinks; this led to a loss of crystallinity, an increase in T_g, and a significant improvement in the tensile properties. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Silicone Rubber Composites Modified by Chopped Basalt Fibers Treated with Coupling Agent

To improve the mechanical properties of the silicone rubber, the chopped basalt fiber / silicone rubber composites were prepared in this work, in which the silicone rubber was used as the matrix, the basalt fibers treated with coupling agent were used as the reinforcement. The types and content of coupling agent were determined by testing mechanical properties and thermal properties of the composites, The morphology structures of the composites were observed by scanning electron microscope (SEM) , the compatibility among various components in composites were studied by infrared spectrum analysis (IR), dynamic thermal mechanical analysis (DMA) and X-ray photoelectron spectroscopy (XPS). The results showed that the best coupling agent was KH550 and the content was 2.5 phr ( parts per hundred rubbers ). The basalt fibers treated with KH550 combined with silicone rubber and formed new chemical bond, indicating the coupling agent KH550 improved the compatibility among various components in composites.     

Modification of liquid silicone rubber by octavinyl‐polyhedral oligosilsesquioxanes

To develop an efficient, simple, and biocompatible method for improving the thermal and mechanical properties of an addition‐type liquid silicone rubber (LSR), octavinyl‐polyhedral oligosilsesquioxane (OPOSS) modified LSR samples were prepared through the addition of 0.5–4.0 wt % OPOSS as a modifier to a platinum‐based silicone curing system before vulcanization. The characterization and measurement of the OPOSS and LSR samples were carried out by Fourier transform infrared spectroscopy, X‐ray diffraction, NMR, gas chromatography/mass spectrometry (electron impact ionization), scanning electron microscopy, thermogravimetric analysis/differential scanning calorimetry, and universal testing. The experimental results show that the crosslinking of the OPOSS and LSR polymer had a significantly positive effect on the thermal and mechanical properties. Compared with the unmodified sample, its tensile strength was enhanced by 423–508%, its tear resistance was increased from 22 to 44%, the residue at 600 °C was increased by 36–75% in an N₂ atmosphere and 8–65% in an air atmosphere, respectively. These results were obviously superior to those from other similar reported methods that used larger molecular or nonreactive polyhedral oligosilsesquioxane (POSS) derivatives as modifiers at similar POSS loadings. Furthermore, a significant correlation was found between the loading rate of OPOSS and the thermal properties. However, the mechanical properties seemed negatively correlated with the OPOSS content within the experimental range; this may have been due to a material defect caused by the uneven distribution and agglomeration. The results of this study proved that the incorporation of OPOSS into an LSR polymer matrix by a hydrosilylation reaction could be an efficient way to improve the mechanical properties, thermal stability, and biocompatibility of LSR in the future. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43906.