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1.
In this study, polysulfone (PSF) hollow fiber membranes with enhanced performance for humic acid removal were prepared from a dope solution containing PSF/DMAc/PVP/TiO2. The main reason for adding titanium oxide during dope solution preparation was to enhance the antifouling properties of membranes prepared. In the spinning process, air gap distance was varied in order to produce different properties of the hollow fiber membranes. Characterizations were conducted to determine membrane properties such as pure water flux, molecular weight cut off (MWCO), humic acid (HA) rejection and resistance to fouling tendency. The results indicated that the pure water flux and MWCO of membranes increased with an increase in air gap distance while HA retention decreased significantly with increasing air gap. Due to this, it is found that the PSF/TiO2 membrane spun at zero air gap was the best amongst the membranes produced and demonstrated > 90% HA rejection. Analytical results from FESEM and AFM also provided supporting evidence to the experimental results obtained. Based on the anti-fouling performance investigation, it was found that membranes with the addition of TiO2 were excellent in mitigating fouling particularly in reducing the fouling resistances due to concentration polarization, cake layer formation and absorption.  相似文献   

2.
We have developed defect‐free asymmetric hexafluoro propane diandydride (6FDA) durene polyimide (6FDA‐durene) hollow fibers with a selectivity of 4.2 for O2/N2 and a permeance of 33.1 ×10?6 cm3 (STP)/cm2‐s‐cmHg for O2. These fibers were spun from a high viscosity in situ imidization dope consisting of 14.7% 6FDA‐durene in a NMP solvent and the inherent viscosities (IV) of this 6FDA‐durene polymer was 0.84 dL/g. Low IV dopes cannot produce defect‐free hollow fibers, indicating a 6FDA‐durene spinning dope with a viscosity in the region of chain entanglement seems to be essential to yield hollow fibers with minimum defects. The effects of spinning parameters such as shear rates within a spinneret and bore fluids as well as air gap on gas separation performance were investigated. Experimental data demonstrate that hollow fibers spun with NMP/H2O as the bore liquid have higher permeances and selectivities than those spun with glycerol as the bore liquid because the former has a relatively looser inner skin structure than the latter. In addition, the selectivity of hollow fibers spun with NMP/H2O as the bore liquid changes moderately with shear rate, while the selectivity of hollow fibers spun with glycerol are less sensitive to the change of shear rate. These distinct behaviors are mainly attributed to the different morphologies generated by different bore fluids. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 2166–2173, 2001  相似文献   

3.
In the steady fabricating process, two‐dimensional hollow fiber membrane near the spinneret was numerically simulated using the finite element method (FEM). The unknown positions of free surface and moving interface were calculated simultaneously by the velocity and pressure fields. The effects of seven relevant parameters, i.e., inertia term, gravity term, dope flow rate, bore flow rate, dope viscosity, tensile force, end velocity and non‐Newtonian on the velocity and diameter profile were studied. On the basis of the simulated results, the inertia term in hollow fiber‐spinning process was safely neglected in low speed, while the effect of gravity was not be neglected. Besides, the outer diameter of the fibers increased with an increase of dope flow rate and bore flow rate; Large tensile force or large end velocity could cause large deformation in the air gap; larger viscous dope solution tended to make less deformation in the air gap. It was found that an increase of the dope flow rate at small dope flow rate resulted in an increase of the inner diameter, while at large dope flow rate, it decreased. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2067–2074, 2006  相似文献   

4.
The objectives of this work are, fundamentally, to understand hollow fiber membrane formation from an engineering aspect, to develop the governing equations to describe the velocity profile of nascent hollow fiber during formation in the air gap region, and to predict fiber dimension as a function of air‐gap distance. We have derived the basic equations to relate the velocity profile of a nascent hollow fiber in the air‐gap region as a function of gravity, mass transfer, surface tension, drag forces, spinning stress, and rheological parameters of spinning solutions. Two simplified equations were also derived to predict the inner and outer diameters of hollow fibers. To prove our hypotheses, hollow fiber membranes were spun from 20 : 80 polybezimidazole/polyetherimide dopes with 25.6 wt % solid in N,N‐dimethylacetamide using water as the external and internal coagulants. We found that inner and outer diameters of as‐spun fibers are in agreement with our prediction. The effects of air‐gap distance or spin‐line stress on nascent fiber morphology, gas performance, and mechanical and thermal properties can be qualitatively explained by our mathematical equations. In short, the spin‐line stresses have positive or negative effects on membrane formation and separation performance. A high elongational stress may pull molecular chains or phase‐separated domains apart in the early stage of phase separation and create porosity, whereas a medium stress may induce molecular orientation and reduce membrane porosity or free volume. Scanning electron microscopic photographs, coefficient of thermal expansion, and gas selectivity data confirm these conclusions. Tg of dry‐jet wet‐spun fibers is lower than that of wet‐spun fibers, and Tg decreases with an increase in air‐gap distance possibly because of the reduction in free volume induced by gravity and elongational stress. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 379–395, 1999  相似文献   

5.
From polysulfone as polymer, integrally skinned hollow fiber membranes with a defect-free top layer have been spun. The spinning process described here differs from the traditional dry-wet spinning process where the fiber enters the coagulation bath after passing a certain air gap. In the present process, a specially designed tripple orifice spinneret has been used that allows spinning without contact with the air. This spinneret makes it possible to use two different nonsolvents subsequently. During the contact time with the first nonsolvent, the polymer concentration in the top layer is enhanced, after which the second coagulation bath causes further phase separation and solidification of the ultimate hollow fiber membrane. Top layers of ± 1 μm have been obtained, supported by a porous sublayer. The effect of spinning parameters that might influence the membrane structure and, therefore, the membrane properties, are studied by scanning electron microscopy and pervaporation experiments, using a mixture of 80 wt % acetic acid and 20 wt % water at a temperature of 70°C. Higher fluxes as a result of a lower resistance in the substructure could be obtained by adding glycerol to the spinning dope, by decreasing the polymer concentration, and by adding a certain amount of solvent to the bore liquid. Other parameters studied are the type of the solvent in the spinning dope and the type of the first nonsolvent. © 1994 John Wiley & Sons, Inc.  相似文献   

6.
纺丝条件对PVDF/PVC中空纤维膜性能的影响   总被引:2,自引:0,他引:2  
采用干-湿法纺丝工艺制备PVDF/PVC共混中空纤维膜,通过对水通量、孔径、截留率等的测试,研究了挤出速率、芯液流量、干纺程对PVDF/PVC中空纤维膜性能及结构的影响,并进行了详细的理论分析。试验结果表明挤出速率与膜通量存在最大值,芯液流量与膜通量及截留率呈线性关系,干纺程的影响效果跟挤出速率类似。可以通过改变纺丝条件来制备性能不同的中空纤维膜。  相似文献   

7.
Polyethersulfone (PES) hollow‐fiber membranes were fabricated using poly(ethyleneglycol) (PEG) with different molecular weights (MW = PEG200, PEG600, PEG2000, PEG6000, and PEG10000) and poly(vinyl pyrrolidone) PVP40000 as additives and N‐methyl‐2‐pyrrolidone (NMP) as a solvent. Asymmetric hollow‐fiber membranes were spun by a wet phase‐inversion method from 25 wt % solids of 20 : 5 : 75 (weight ratio) PES/PEG/NMP or 18 : 7 : 75 of PES/(PEG600 + PVP40000)/NMP solutions, whereas both the bore fluid and the external coagulant were water. Effects of PEG molecular weights and PEG600 concentrations in the dope solution on separation properties, morphology, and mechanical properties of PES hollow‐fiber membranes were investigated. The membrane structures of PES hollow‐fiber membranes including cross section, external surface, and internal surface were characterized by scanning electron microscopy and the mechanical properties of PES hollow‐fiber membranes were discussed. Bovine serum albumin (BSA, MW 67,000), chicken egg albumin (CEA, MW 45,000), and lysozyme (MW 14,400) were used for the measurement of rejection. It was found that with an increase of PEG molecular weights from 200 to 10,000 in the dope solution, membrane structures were changed from double‐layer fingerlike structure to voids in the shape of spheres or ellipsoids; moreover, there were crack phenomena on the internal surfaces and external surfaces of PES hollow‐fiber membranes, pure water permeation fluxes increased from 22.0 to 64.0 L m?2 h?1 bar?1, rejections of three protein for PES/PEG hollow‐fiber membranes were not significant, and changes in mechanical properties were decreased. Besides, with a decrease of PEG600 concentrations in the dope solution, permeation flux and elongation at break decreased, whereas the addition of PVP40000 in the dope solution resulted in more smooth surfaces (internal or external) of PES/(PEG600 + PVP40000) hollow‐fiber membranes than those of PES/PEG hollow‐fiber membranes. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3398–3407, 2004  相似文献   

8.
Several kinds of chloromethyl polysulfones (CMPSF) with different chlorinity and reactive groups were synthesized by Friedel‐Crafts reaction, which could be utilized as reactively matrix membrane materials. The CMPSF hollow matrix membranes were prepared with phase inversion by utilization of the CMPSF/additive/DMAC casting solution and CMPSF as membrane materials. The rheological behavior of CMPSF/additives/DMAC spinning casting solution was studied. The experimental results showed that the spinning casting solution was a pseudoplastic fluid, the apparent viscosity of the spinning casting solution decreased with the increase of shearing rate, and the viscous flow activity energy of the spinning casting solution was inclined to unchange at high shearing rate. The effects of composition of spinning casting solution and process parameters of dry–wet spinning on the structure of CMPSF hollow fiber matrix membrane were investigated. The pore size, porosity, and water flux of membrane decreased with the increase of additive content, bore liquid, and dry spinning distance. With the increase of extrusion volume outflow, the external diameter, wall thickness, and porosity of the hollow fiber matrix membrane increased, but the pore size and water flux of the membrane decreased. It was also found that the effects of internal coagulant composition and external coagulant composition on the structure of CMPSF hollow fiber matrix membrane were different. The experimental results showed that thermal drawing could increase the mechanical properties of CMPSF hollow fiber matrix membrane and decrease the pore size, porosity, and water flux of the CMPSF hollow fiber matrix membrane, and the thermal treatment could increase the homogeneity and stability of the structure of the CMPSF hollow fiber matrix membrane. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 758–771, 2006  相似文献   

9.
A high‐quality, heterogeneous hollow‐fiber affinity membranes modified with mercapto was prepared through phase separation with blends of a chelating resin and polysulfone as membrane materials, poly(ethylene glycol) as an additive, N,N‐dimethylacetamide as a solvent, and water as an extraction solvent. The effects of the blending ratio and chelating resin grain size on the structure of the hollow‐fiber affinity membrane were studied. The effects of the composition of the spin‐cast solution and process parameters of dry–wet spinning on the structure of the heterogeneous hollow‐fiber affinity membrane were investigated. The pore size, porosity, and water flux of the hollow‐fiber affinity membrane all decreased with an increase in the additive content, bore liquid, and dry‐spinning distance. With an increase in the extrusion volume outflow, the external diameter, wall thickness, and porosity of the hollow‐fiber affinity membrane all increased, but the pore size and water flux of the hollow‐fiber affinity membrane decreased. It was also found that the effects of the internal coagulant composition and external coagulant composition on the structure of the heterogeneous hollow‐fiber affinity membrane were different. The experimental results showed that thermal drawing could increase the mechanical properties of the heterogeneous hollow‐fiber affinity membrane and decrease the pore size, porosity, and water flux of the heterogeneous hollow‐fiber affinity membrane, and the thermal treatment could increase the homogeneity and stability of the structure of the heterogeneous hollow‐fiber affinity membrane. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007  相似文献   

10.
Cellulose acetate hollow fibers were spun by a new method—a dry–wet spinning technique of a 3C-shaped spinneret. The spinning technique parameters effecting the form and the reverse osmosis performances of the hollow fiber were investigated in detail, such as polymer concentration, the kind of solvent and additive, spinneret temperature, extrasion rate, evaporation distance, and take-up rate. Heat treating for different times in several treating baths was tested. The results showed that cellulose acetate hollow fiber spun by this method is feasible and is a kind of “loose” reverse osmosis membrane and suitable to operate at ultralow pressure, 0.8 MPa, and exhibits a higher flux rate at a salt rejection of 60–85% for tap water. Cellulose acetate hollow fiber for ultralow pressure reverse osmosis should find wide application in industrial processes. © 1996 John Wiley & Sons, Inc.  相似文献   

11.
For the purpose of separating aqueous alcohol by the use of pervaporation technique, a composite membrane of chitosan (CT) dip‐coated cellulose acetate (CA) hollow‐fiber membranes, CT‐d‐CA, was investigated. The effects of air‐gap distance in the spinning of CA hollow‐fiber membranes, chitosan concentration, and sorts of aqueous alcohol solutions on the pervaporation performances were studied. Compared with unmodified CA hollow‐fiber membrane, the CT‐d‐CA composite hollow‐fiber membrane effectively increases the permselectivity of water. The thickness of coating layer increases with an increase in chitosan concentration. As the concentration of chitosan solution increased, the permeation rate decreased and the concentration of water in the permeate increased. In addition, the effects of feed composition and feed solution temperature on the pervaporation performances were also investigated. The permeation rate and water content in permeate at 25°C for a 90 wt % aqueous isopropanol solution through the CT‐d‐CA composite hollow‐fiber membrane with a 5‐cm air‐gap distance spun, 2 wt % chitosan dip‐coated system were 169.5 g/m2 h and 98.9 wt %, respectively. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1562–1568, 2004  相似文献   

12.
Nickel is a cheaper metallic material compared to palladium membranes for H2 separation. In this work, metallic Ni hollow fiber membranes were fabricated by a combined phase inversion and atmospheric sintering method. The morphology and membrane thickness of the hollow fibers was tuned by varying the spinning parameters like bore liquid flow rate and air gap distance. H2 permeation through the Ni hollow fibers with N2 as the sweep gas was measured under various operating conditions. A rigorous model considering temperature profiles was developed to fit the experimental data. The results show that the hydrogen permeation flux can be well described by using the Sieverts’ equation, implying that the membrane bulk diffusion is still the rate‐limiting step. The hydrogen separation rate in the Ni hollow fiber module can be improved by 4–8% when switching the co‐current flow to the countercurrent flow operation. © 2017 American Institute of Chemical Engineers AIChE J, 63: 3026–3034, 2017  相似文献   

13.
Polyacrylonitrile (PAN) and polyester (PET) braided hollow tube that used as a special reinforcement are braided from their filaments via two‐dimensional weaving techniques. PAN braided tube reinforced homogeneous PAN hollow fiber membranes and PET braided tube reinforced heterogeneous PAN hollow fiber membranes are prepared by concentric circles squeezed‐coated spinning method. As for PAN hollow fiber membrane, the effects of PAN concentration on the performance of the prepared hollow fiber membranes are investigated in terms of pure water flux, protein rejection, mechanical strength, and morphology observations by a scanning electron microscope (SEM). The interfacial bonding state of the braided tube reinforced PAN hollow fiber membranes is studied by constant speed stretching method. Results show that the breaking strength of two‐dimensional braided tube reinforced PAN hollow fiber membranes is higher than 80 MPa. The structure of separation surface is similar to the structure of an asymmetric membrane. With the increase of polymer concentration, the membrane flux decreases while the retention rate of BSA increase. The membrane porosity and maximum pore size have the same decreasing tendency as the increase of PAN concentration. The results also show that the interfacial bonding state of the PAN two‐dimensional braided tube reinforced homogeneous PAN hollow fiber membranes is better than that of the PET two‐dimensional braided tube reinforced heterogeneous PAN hollow fiber membranes. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41795.  相似文献   

14.
An outer‐skin hollow‐fiber ultrafiltration (UF) membrane was spun from a new dope solution containing cellulose acetate (CA)/poly(vinyl pyrrolidone) (PVP 360K)/N‐methyl‐2‐pyrrolidone (NMP)/water using a wet‐spinning technique. The as‐spun fibers were posttreated with a hypochlorite solution over a range of concentrations for a fixed period of 24 h. The experimental results showed that the pure water flux of the treated membrane increased with increasing hypochlorite concentration. The treated membrane experienced an increased fouling tendency with increasing hypochlorite concentration because the hydrophilicity of the treated membrane decreased as a result of the removal of PVP contents in the membrane matrix after hypochlorite treatment. SEM images revealed that the membrane had an outer dense skin, a porous inner surface, and a spongelike structure, which confirmed that addition of PVP favored the suppression of macrovoids in the membrane. The membrane pore size could be significantly increased when the hypochlorite concentration reached 200 mg/L. It was concluded that hypochlorite treatment provided an additional option to easily alter the pore size of UF membranes. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 227–231, 2005  相似文献   

15.
Isoporous asymmetric polystyrene-block-poly(4-vinylpyridine) (PS-b-P4VP) hollow fiber membranes were successfully made by a dry-jet wet spinning process. Well-defined nanometer-scale pores around 20–40 nm in diameter were tailored on the top surface of the fiber above a non-ordered macroporous layer by combining block copolymer self-assembly and non-solvent induced phase separation (SNIPS). Uniformity of the surface-assembled pores and fiber cross-section morphology was improved by adjusting the solution concentration, solvent composition as well as some important spinning parameters such as bore fluid flow rate, polymer solution flow rate and air gap distance between the spinneret and the precipitation bath. The formation of the well-organized self-assembled pores is a result of the interplay of fast relaxation of the shear-induced oriented block copolymer chains, the rapid evaporation of the solvent mixture on the outer surface and solvent extraction into the bore liquid on the lumen side, and gravity force during spinning. Structural features of the block copolymer solutions were investigated by small-angle X-ray scattering (SAXS) and rheological properties of the solutions were examined as well. The scattering patterns of the optimal solutions for membrane formation indicate a disordered phase which is very close to the disorder-order transition. The nanostructured surface and cross-section morphology of the membranes were characterized by scanning electron microscopy (SEM). The water flux of the membranes was measured and gas permeation was examined to test the pressure stability of the hollow fibers.  相似文献   

16.
This article describes preparation of temperature‐sensitive poly(vinylidene fluoride) hollow fiber membranes using the dry‐wet spinning technique and investigates effects of air gap length on the structures and performances. In spinning these hollow fibers, N,N‐dimethyl formamide and poly(ethylene glycol) (10,000) were used as the solvent and pore‐forming agent, respectively. The prepared fiber membranes were characterized by scanning electron microscopy, pore size measurement, filtration experiments of pure water flux, and solutes with different molecular weights. The fiber membranes exhibit a quite asymmetric structures consisting of double skin layers situated on the fiber walls, two finger‐like layers near skin layers as well as macrovoids and sponge‐like structures at the center of the fiber cross‐sections. Remarkable changes of pure water flux and retention of solute are observed around 32°C, indicating an excellent temperature‐sensitive permeability. As the air gap length increases, the pore size of fiber membrane decreases, which results in decrease of pure water flux and allows small molecules to permeate through the fiber membrane. POLYM. ENG. SCI., 53:2519–2526, 2013. © 2013 Society of Plastics Engineers  相似文献   

17.
壳聚糖干湿纺中的空气层工艺研究   总被引:2,自引:0,他引:2  
采用干湿法纺丝制备了壳聚糖纤维以期改善纤维强度。对纺丝流程中空气层的工艺作用进行了详细讨论,研究结果表明:空气层的存在和喷头拉伸比对提高纤维强度起着重要的作用。在喷头拉伸比大于1的情况下,原液细流在空气层中得到轴向拉伸,加大了初生纤维的取向度,所以纤维强度得到加强。纤维截面的SEM电镜照片也证实干湿纺纤维的结构比湿纺纤维密实。  相似文献   

18.
Highly permeable, selective, and stable asymmetric membranes are required to replace the traditional separation approaches for natural gas purification with higher energy efficiency and smaller footprints. Herein, we report on the design and engineering of defect-free asymmetric hollow fiber membranes with a thin dense skin and highly porous substrate to effectively deal with aggressive natural gas. A crosslinkable polymer with rigid molecular structure and high molecular weight was synthesized for developing spinning dope with desirable solution properties. Phase separation behavior of the polymer was carefully controlled by systematic formulation of the dope composition and optimizing spinning conditions, thereby realizing simultaneously tuning dense skins and porous substrates of the spun asymmetric hollow fiber membranes. The crosslinked hollow fiber membrane, with well-preserved delicate asymmetric nanostructures, exhibited unprecedentedly high and stable separation performance for long-term processing extremely aggressive CO2/CH4 mixtures (with pressure up to 820 psi containing C6+ hydrocarbons), thereby showing great potential for practical application of natural gas purification. This work offers a new platform to create hollow fiber membranes with both high permeance and plasticization resistance in natural gas service. © 2019 American Institute of Chemical Engineers AIChE J, 65: 1269–1280, 2019  相似文献   

19.
Membranes are at the heart of hemodialysis treatment functions to remove excess metabolic waste such as urea. However, membranes made up of pure polymers and hydrophilic polymers such as polyvinylpyrrolidone suffer problems of low flux and bio‐incompatibility. Hence, this study aimed to improve polysulfone (PSf ) membrane surface properties by the addition of iron oxide nanoparticles (IONPs ). The membrane surface properties and separation performance of neat PSf membrane and membrane filled with IONPs at a loading of 0.2 wt% were investigated and compared. The membranes were characterized in terms of morphology, pure water permeability (PWP ) and protein rejection using bovine serum albumin (BSA ). A decrease in contact angle value from 66.62° to 46.23° for the PSf /IONPs membrane indicated an increase in surface hydrophilicity that caused positive effects on the PWP and BSA rejection of the membrane. The PWP increased by 40.74% to 57.04 L m?2 h?1 bar?1 when IONPs were incorporated due to the improved interaction with water molecules. Furthermore, the PSf /IONPs membrane rejected 96.43% of BSA as compared to only 91.14% by the neat PSf membrane. Hence, the incorporation of IONPs enhanced the PSf hollow fiber membrane hydrophilicity and consequently improved the separation performance of the membrane for hemodialysis application. © 2017 Society of Chemical Industry  相似文献   

20.
In this study, an air gap spinning method was adopted to develop polyvinyl butyral (PVB)-zirconium (Zr) hybrid hollow fibers. With zirconium alkoxide, three kinds of PVB with different degree of acetalization were used as organic polymers. The morphologies, surface Zr content and relative bonding inside the hollow fibers were characterized by changing coagulation solution concentration, spinning dope viscosity and air gap distance. The effect of Zr on PVB structure were examined in terms of x-ray photoelectron spectroscopy, scanning electron microscopy, thermogravimetric analysis and Fourier transform infrared spectroscopy. Results indicate that PVB spinning solution experienced good mixing mechanism at room temperature and immediately develop structural hollow fiber when extruded into coagulation fluid of Zr alkoxide by 2.0 cm air gap distance. Among other prepared fibers, fiber contained 20 wt% PVB with 2 cm air gap confirms effective average diameter of about 1016 μm which strongly influenced by spinning solution viscosity. The variation of maximum Zr content (8.18%–14.36%) confirms the asymmetry of coordinate bonding occurred on internal and external surface. Moreover, changing of spinning solution viscosity, coagulation liquid concentration and air gap can only affect the surface roughness and fiber diameter whereas no micro pores were developed in the fiber sublayers.  相似文献   

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