A Study on Synthesis, Crystallization, and Magnetic Behavior of Nanocrystalline Fe-Based Metallic Glasses

In the present work, structure of the as-cast melt-spun ribbons, nonisothermal crystallization kinetics, and the effect of heat treatment on the magnetic properties have been studied. X-ray diffraction (XRD) and transmission electron microscopy (TEM) analyses have revealed the presence of amorphous and partly crystalline structures in the as-cast Fe₆₇Co₁₈Si₁B₁₄ and Fe₅₇Co₂₆Cr₃B₁₄C_0.2 metallic-glass ribbons, respectively. The crystalline phase present in the as-cast Fe₅₇Co₂₆Cr₃B₁₄C_0.2 metallic-glass was identified as α-Fe. Direct transformation from liquid to α-Fe has been analyzed from a thermodynamic and kinetics point of view. The differential scanning calorimetry (DSC) studies have shown two-stage crystallization behavior. The primary and secondary crystallization phases were identified as bcc-Fe(Co) and bct-(Fe,Co)₃(Si,B), respectively. Kissinger and Gao et al. methods were employed for nonisothermal crystallization kinetic studies. The activation-energy values obtained by the two models were in good agreement. The nucleation and growth morphologies of crystalline phases have been explained on the basis of the Avrami exponent, which were found to be consistent with the observed microstructures. The magnetic properties of as-cast amorphous ribbons showed low coercivity, and this has been attributed to averaging of magnetocrystalline anisotropy over grains coupled within an exchange length, i.e., based on a random anisotropy model. The influence of microstructure on magnetic properties was studied by crystallizing the amorphous phase at 400 °C for 3 hours. The saturation magnetization and coercivity had increased after crystallization for both alloys. This article is based on a presentation given in the symposium entitled “Materials Behavior: Far from Equilibrium” as part of the Golden Jubilee Celebration of Bhabha Atomic Research Centre, which occurred December 15–16, 2006 in Mumbai, India.

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A Study on the Corrosion and Wear Behavior of Electrodeposited Ni-W-P Coating

In this study, the tribocorrosion of electroplated Ni-W-P alloy coating (3.9 to 4.3 at. pct W and 13.1 to 14.7 at. pct P) on a cylindrical copper substrate was investigated using a block-on-ring tester. The wear and corrosion performance of the coating and their synergic effect were measured at different overpotentials. Under simple immersion corrosion conditions with an increasing overpotential from open-circuit potential to +400 mV_SCE, the surface of the coating initially showed no obvious corrosion, eventually developing pitting holes that subsequently enlarged and showing the spreading of cracks. The corrosion products were a mixture of NiO, WO₃, and phosphate, and the corroded surface was P-rich, porous, and less crystalline than the pristine coating. Corrosion and mechanical wear had little influence on tribocorrosion at low overpotential values. However, the synergic effect drastically became stronger at high overpotentials. The surface was full of large pitting holes and grooves. The weight loss due to the corrosion component increased linearly with the overpotential but was limited in comparison with the wear component, which was the main cause of weight loss. On the other hand, the friction coefficient first increased and then decreased with an increase in overpotential. Both the surface morphology of the corroded coating and the thickness of the corrosion oxide play important roles in this friction characteristic.

     

Hardness and Wear Behaviours of Al Matrix Composites and Hybrid Composites Reinforced with B4C and SiC

Powder Metallurgy and Metal Ceramics - The conversion into the desired shape of the metal powders using Powder Metallurgy (PM) method enables economically mass productions. This case allows...     

Fabrication and Mechanical Characterization of Ti-Based Metallic Glass Matrix Composites by the Bridgman Solidification

In situ Ti-based metallic glass matrix composites are fabricated by the Bridgman solidification, and the mechanical properties are investigated. The fine dendrites about 2 to 10 μm are uniformly distributed in the glass matrix. The compressive results show that the composites have high strength and large plasticity. The fracture strength for the composite at the withdrawal velocity of 1.6 mm/s is as high as 3000 MPa and the total fracture strain is up to 31.5 pct. Particularly, the dendrite size of the current composite would decrease with the increasing of the withdrawal velocity, which leads to the higher yield strength.     

Effects of Cooling Rates on Glass Formation and Magnetic Behavior for the Fe73.0C7.0Si3.3B5.0P8.7Mo3.0 Bulk Metallic Glass

In this paper, effects of cooling rates on glass formation and magnetic behavior of the Fe_73.0C_7.0Si_3.3B_5.0P_8.7Mo_3.0 (at. pct) alloy were investigated via different purging gases (i.e., helium and argon) during suction casting. X-ray diffraction patterns and transmission electron microscopy characterization confirmed that the maximum attainable diameter for glass formation is increased from 5 to 7 mm with the helium as the purging gas, relative to the argon. Meanwhile, the coercivity value (H _c) of the sample cast in helium is almost 5 times larger than that fabricated in argon, although the magnetization saturation in these two alloys is similar. Our pair distribution function analysis, density, and positron annihilation lifetime spectroscopy measurements indicated that the sample cast in helium possesses more free volume; however, the difference between them is insubstantial. Further, experimental results revealed that the residual stress in the samples cast under helium is much larger than that in those prepared in Argon, which could be responsible for the abrupt change in the coercivity.     

Corrosion and Oxidation Behavior of Zr58Cu22Fe4Co4Al12 Metallic Glass

The pitting corrosion behavior of melt spun ribbon made at a wheel speed of 20 ms in 3.5 wt% NaCl solution and nonisothermal and isothermal oxidation behavior of 2 mm diameter rod samples of newly developed Zr₅₈Cu₂₂Fe₄Co₄Al₁₂ bulk metallic glass have been studied. The pitting corrosion is more on the air side as compared to the wheel side mainly due to the presence of air pockets. The pitted regions are enriched with copper suggesting dealloying effect due to its noble nature. The alloy shows very good oxidation resistance compared to some of the exiting bulk metallic glass forming alloys. The oxidation leads to the formation of mainly tetragonal ZrO₂ with the presence of monoclinic ZrO₂, mixture of CuO and Cu₂O and Al₂O₃. Copper in the alloy oxidized progressively with the appearance of white flowery globule shape which later forms interconnected faceted CuO network.     

Wear Behavior of the Lead-Free Tin Bronze Matrix Composite Reinforced by Carbon Nanotubes

Copper-coated carbon nanotubes were prepared by the electroless plating route. The structure and component of copper/carbon tubes were characterized using a transmission electron microscope and energy dispersive spectrometer. The results show that the surface of the carbon tubes was covered by the copper particles. Copper/carbon tubes were used as the substitute of part of tin and all of lead in the tin bronze matrix, and the tribological properties of carbon nanotube-reinforced Cu-4 wt pct Sn-6 wt pct Zn composites were studied. The effects of the carbon nanotube volume fraction and sliding distance in unlubricated ball-on-disc wear test were investigated. The 3 vol pct carbon nanotube-reinforced Cu-4 wt pct Sn-6 wt pct Zn composite shows the Vickers hardness of 126.9, which is approximately 1.6 times higher than that of Cu-6 wt pct Sn-6 wt pct Zn-3 wt pct Pb tin bronze. The wear rate and average friction coefficients of 3 vol pct carbon nanotube-reinforced Cu-4 wt pct Sn-6 wt pct Zn composite were lower than those of the Cu-6 wt pct Sn-6 wt pct Zn-3 wt pct Pb tin bronze, respectively.     

Investigation of Microstructure,Mechanical and Wear Behaviour of B<Subscript>4</Subscript>C Particulate Reinforced Magnesium Matrix Composites by Powder Metallurgy

In the present study, magnesium and magnesium matrix composites reinforced with 10, 20 and 30 wt% B₄C particulates were fabricated by powder metallurgy using hot pressing technique. The microstructure, mechanical properties and wear behaviour of the samples were investigated. Microstructure characterization showed generally uniform distribution of B₄C particulates. XRD investigations revealed the presence of Mg, B₄C and MgO phases. The mechanical properties of the investigated samples were determined by hardness and compression tests. Hardness and compressive yield strength significantly increased with increasing B₄C content. The reciprocating wear tests was applied under loads of 5, 10 and 20 N. Wear volume losses decreased with increasing B₄C content. Abrasive and oxidative wear mechanisms were observed.     

Distribution Characteristics and Reinforcing Behavior of (Ti,Nb)C Reinforced Particle in the Coating Fabricated by Laser Rapid Cladding

(Ti,Nb)C reinforced Fe-based laser coatings were prepared with normal and high scanning velocities of the laser beam.The distribution characteristics of reinforced particles in the coatings were investigated.The mechanical properties of coatings were tested.The results showed that the morphologies of the microstructure and the reinforced particle changed dramatically at high solidification rate due to rapid laser processing compared with that prepared by normal processing.Two kinds of particles were observed in the coating.One was(Ti,Nb)C multiple carbide particle with the size of micron and sub-micron scales,in which a mass of dislocations were found.Another was nano-sized particle includingα-Fe and(Ti,Nb)C obtained by rapid solidification.The microstructure of the coatings was highly refined and a large number of twin crystals were found in matrix.The results of mechanical properties test revealed that the wear resistance of the coating was improved by rapid laser processing,compared with that of the coating prepared with normal speeds.The above-mentioned conclusion indicated that rapid laser cladding can promote not only the processing efficiency but also the mechanical properties of the coating.     

Formation, Crystallization Behavior, and Soft Magnetic Properties of FeCSiBP Bulk Metallic Glass Fabricated Using Industrial Raw Materials

Formation of pseudo-binary Fe-C-Si-B-P bulk metallic glasses (BMGs) with good glass-forming ability (GFA) and soft magnetic properties prepared using industrial pig-iron and P-Fe alloys as raw materials was investigated. It was found that the GFA could be enhanced by tuning the content of carbon, and fully glassy rods with a maximum diameter of 2?mm were obtained in the Fe_77.3C_5.9Si_3.3B_4.8P_8.7 alloy. The crystallization behavior and its effects on the soft magnetic properties of the Fe_77.3C_5.9Si_3.3B_4.8P_8.7 alloy were analyzed. The superior magnetic properties, coupled with large GFA and low cost of raw materials, make the current Fe-based BMGs promising for potential applications in electric industries.     

A Novel Approach to Analysis of Complex Crystallization Behavior in Zr-Based Bulk Metallic Glass by Non-isothermal Kinetics Studies

Metallurgical and Materials Transactions A - The complex crystallization behavior of the Zr40Ti15Cu10Ni10Be25 bulk metallic glass (BMG) produced by suction-casting method was studied with the...     

Microstructure and Wear Behavior of Zircon Reinforced Copper Based Surface Composite Synthesized by Friction Stir Processing Route

Although copper has its use in many industrial and functional applications, but its low wear resistance limits its potential application. Hard particulates are generally reinforced in bulk copper to increase its wear resistance but it tend to decrease its toughness. Thus the present research focuses on synthesis of copper based surface composite by friction stir processing. Zircon sand was used as reinforcement in copper as it is hard and fairly inexpensive. To prepare the composites, a groove of defined dimension was machined in the copper plate for compaction of zircon sand (18 vol%) at the centre of the plate. After filling the zircon sand in grooves, friction stir processing technique was employed to reinforce it in copper. For microstructure analysis, XRD, microhardness and wear characterization, specimens were cut from the processed portion of the plate. The micrograph obtained by optical and scanning electron microscope revealed equiaxed and fine grain structure in stir zone with no sign of concentration gradient, aggregation and segregation of particles. XRD pattern revealed no peaks corresponding to intermetallics or interfacial reaction products. The microhardness and wear resistance of fabricated surface composite improved significantly as compared to pure copper. The micrograph of worn surface was also analysed to investigate the predominant wear mechanisms. Adhesion and delamination wear were predominant wear mechanisms in pure copper whereas these wear mechanism was not significant in Cu/Zircon composite.     

Elevated-Temperature Mechanical Behavior of As-Cast and Wrought Ti-6Al-4V-1B

This work studied the effect of processing on the elevated-temperature [728 K (455 °C)] fatigue deformation behavior of Ti-6Al-4V-1B for maximum applied stresses between 300 to 700 MPa (R = 0.1, 5 Hz). The alloy was evaluated in the as-cast form as well as in three wrought forms: cast-and-extruded, powder metallurgy (PM) rolled, and PM extruded. Processing caused significant differences in the microstructure, which in turn impacted the fatigue properties. The PM-extruded material exhibited a fine equiaxed α + β microstructure and the greatest fatigue resistance among all the studied materials. The β-phase field extrusion followed by cooling resulted in a strong α-phase texture in which the basal plane was predominately oriented perpendicular to the extrusion axis. The TiB whiskers were also aligned in the extrusion direction. The α-phase texture in the extrusions resulted in tensile-strength anisotropy. The tensile strength in the transverse orientation was lower than that in the longitudinal orientation, but the strength in the transverse orientation remained greater than that for the as-cast Ti-6Al-4V. The ratcheting behavior during fatigue is also discussed.     

Direct Observation on the Evolution of Shear Banding and Buckling in Tungsten Fiber Reinforced Zr-Based Bulk Metallic Glass Composite

The evolution of micro-damage and deformation of each phase in the composite plays a pivotal role in the clarification of deformation mechanism of composite. However, limited model and mechanical experiments were conducted to reveal the evolution of the deformation of the two phases in the tungsten fiber reinforced Zr-based bulk metallic glass composite. In this study, quasi-static compressive tests were performed on this composite. For the first time, the evolution of micro-damage and deformation of the two phases in this composite, i.e., shear banding of the metallic glass matrix and buckling deformation of the tungsten fiber, were investigated systematically by controlling the loading process at different degrees of deformation. It is found that under uniaxial compression, buckling of the tungsten fiber occurs first, while the metallic glass matrix deforms homogeneously. Upon further loading, shear bands initiate from the fiber/matrix interface and propagate in the metallic glass matrix. Finally, the composite fractures in a mixed mode, with splitting in the tungsten fiber, along with shear fracture in the metallic glass matrix. Through the analysis on the stress state in the composite and resistance to shear banding of the two phases during compressive deformation, the possible deformation mechanism of the composite is unveiled. The deformation map of the composite, which covers from elastic deformation to final fracture, is obtained as well.     

Effects of Test Temperature and Loading Conditions on the Tensile Properties of a Zr-Based Bulk Metallic Glass

The effects of changes in test temperature (20 °C, 260 °C, 330 °C, and 380 °C), strain rate (10⁻⁵ to 10⁻¹ s⁻¹), and loading conditions (displacement control vs loading-rate control) on the tensile behavior of Zr_41.2Ti_13.8Cu_12.5Ni₁₀Be_22.5 (LiquidMetal 1 (LM1)), a bulk metallic glass (BMG), have been determined. Significant effects of the test temperature, strain rate, and loading condition were observed on the strength, ductility/elongation, and mechanisms of failure (shear, ductile rupture, etc.). This material exhibited extensive elongation (i.e., >100 pct) prior to failure when tested near the glass transition temperature (T _g  ≈ 375 °C) at sufficiently low strain rates, while higher strain rates or lower test temperatures produced shear fracture at low elongation. The flow and fracture behavior was also significantly affected by the loading condition (i.e., displacement vs loading-rate control). The effective strain rate necessary to cause failure in shear without significant global flow was several orders of magnitude lower in loading-rate control than in displacement control. Samples exhibiting high elongation tested in displacement control gently and convexly drew to a near point (i.e., ductile rupture). Samples tested at the same temperature exhibiting high elongation in loading-rate control rapidly and concavely necked, followed by drawing to a constant diameter “wire” (i.e., ductile drawing), eventually failing by nearly pure ductile rupture. All samples that displayed significant elongation did so inhomogeneously, and were characterized by non-Newtonian global flow. This article is based on a presentation given in the symposium entitled “Bulk Metallic Glasses IV,” which occurred February 25–March 1, 2007 during the TMS Annual Meeting in Orlando, Florida under the auspices of the TMS/ASM Mechanical Behavior of Materials Committee.

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HVAF 制备 WC 基涂层结构与滑动摩擦磨损性能研究

采用HVAF超音速火焰喷涂制备三种WC基金属陶瓷复合涂层以及金属涂层Ni60,对比分析了各涂层的微观形貌、硬度、沉积速率、滑动摩擦磨损性能。结果表明:HVAF超音速火焰喷涂制备的各涂层与基体结合良好、涂层结构致密,孔隙率1.5%;随着复合涂层中碳化物陶瓷增强颗粒的增加,各涂层的显微硬度增大,沉积速率降低;摩擦磨损试验显示WC-10Co-4Cr、WC-12Co涂层磨损量仅为金属涂层Ni60的1/20,表现出优异的耐滑动磨损性能。