Modified Photobioreactor for Biofixation of Carbon Dioxide by Chlorella vulgaris at Different Light Intensities

The performance of a modified bioreactor inside a light enclosure for carbon dioxide biofixation by Chlorella vulgaris was investigated. The influence of different light intensities on the CO₂ biofixation and biomass production rates was evaluated. The results showed that the photon flux available to the microalgal cultures can be a key issue in optimizing the microalgae photobioreactor performance, particularly at high cell concentrations. Although the optimal pH values for C. vulgaris are in the range of 6–8, cell growth can take place even at pH 4 and 10. Batch microalgae cultivation in the photobioreactor was used to investigate the effect of different light intensities. The maximum biomass concentration of 1.83 g L^?1 was obtained at a light intensity of 100 μmol m^?2s^?1 and under aeration with 2 L min^?1 of 2 % CO₂‐enriched air.     

Beta-carotene production within Dunaliella salina cells under salt stress condition in an indoor hybrid helical-tubular photobioreactor

For the cultivation of Dunaliella salina (a green unicellular eukaryote photosynthetic microalga), a 20 L indoor helical-tubular photobioreactor was designed. The inner diameter and the thickness of the PU (polyurethane) tube were 12 and 2 mm, respectively, and its length was 75 m. An open pond was located on the top of the PBR structure and a pump circulated the culture medium from the pond to the tubes. Another part of the tube was connected to an airlift column (which was connected to the bottom of the pond), and the culture medium completed its circulation by moving from the airlift column that connected the closed system (tubular) to the open system (open pond). Eight LED lamps with 10 000 lx were set around the tube and a 2000 lx LED was adjusted on the top of the pond. The culture salinity within the PBR was 1 mol L⁻¹ and four intermittent steps of 0.5 mol L⁻¹ salt stresses were injected into the culture medium. The highest beta-carotene production within this hybrid helical-tubular PBR was 4.85 µg of beta-carotene per mg of dry weight of microalgae at 2.5 mol L⁻¹ salinity.     

Comparison of photobioreactors and optimal light regime for rapid vegetative propagation of transgenic Undaria pinnatifida gametophytes

BACKGROUND: Previously, tachyplesin gene (tac) has been successfully transferred into Undaria pinnatifida gametophytes using the method of microprojectile bombardment transformation. The objectives of this study were to compare and evaluate the performance of bubble‐column and airlift bioreactors to determine a preferred configuration of bioreactor for vegetative propagation of transgenic U. pinnatifida gametophytes, and to then investigate the influence of light on vegetative propagation of these gametophytes, including incident light intensity, photoperiod and light quality to resolve the problems of rapid vegetative propagation within the selected bioreactor. RESULTS: Experimental results showed that final dry cell density in the airlift bioreactor was 12.7% higher than that in the bubble‐column bioreactor under the optimal aeration rate of 1.2 L air min^?1 L^?1 culture. And a maximum final dry cell density of 2830 mg L^?1 was obtained within the airlift bioreactor using blue light at 40 µmol m^?2 s^?1 with a light/dark cycle of 14/10 (h). Polymerase chain reaction (PCR) analysis indicated that genes (bar and tac) were not lost during rapid vegetative propagation within the airlift bioreactor. CONCLUSION: The airlift bioreactor was shown to be much more suitable for rapid vegetative propagation of transgenic U. pinnatifida gametophytes than the bubble‐column bioreactor in the laboratory. The use of blue light allows improvement of vegetative propagation of transgenic U. pinnatifida gametophytes. Copyright © 2009 Society of Chemical Industry     

Enhancement of <Emphasis Type="Italic">Chlorella vulgaris</Emphasis> cell density: Shake flask and bench-top photobioreactor studies to identify and control limiting factors

Low cell density is a major bottleneck in any microalgal bioprocess that prevents the large scale exploitation of this potential bioresource from commercialization of commodities like biofuels. Control of factors limiting growth is the key to enhancing cell density. Factors limiting photoautotrophic growth of C. vulgaris were identified and controlled to a possible extent. Limiting CO₂-transfer rate, light attenuation, scarcity of nutrients, and high pH compounded to retard growth gradually in the basal medium. Analysis of the maximum feasible CO₂ mass-transfer rate and CO₂ fixation rates enabled the assessment of CO₂-limited growth without on-line estimation of dissolved CO₂. Growth (1.4×10⁸ cells mL^?1, 12.6 g dry wt L^?1) was extensively enhanced when limiting factors were staved in a customized 250mL stirred-tank photobioreactor. Scaling the culture 8 times with constant k _L a (volumetric mass-transfer coefficient) and Re _i (impeller Reynolds number) resulted in reduction of biomass titer by 80% because of light attenuation.     

Development of gas recycling photobioreactor system for microalgal carbon dioxide fixation

A gas recycling photobioreactor was developed to achieve high CO₂ conversion, in whichChlorella vulgaris was cultivated under various light intensities. The light intensity affected the algal growth and the CO₂ concentration in the exit gas. However, the final cell density was independent of light intensity and was limited by nitrate concentration in the medium. In the linear growth phase, the CO₂ concentration in the exit gas ranged 4.6 to 6.0 % (v/v) when 20 % (v/v) CO₂ balanced with 80 % (v/v) N₂ was introduced into the photobioreactor. The gas recycling photobioreactor developed in this work was claimed to be a useful system for microalgal CO₂ fixation.     

Application of the Stover–Kincannon kinetic model to nitrogen removal by Chlorella vulgaris in a continuously operated immobilized photobioreactor system

BACKGROUND: The aim of this study was to evaluate the ammonium nitrogen removal performance of algae culture Chlorella vulgaris in a novel immobilized photobioreactor system under different operating conditions and to determine the biokinetic coefficients using the Stover–Kincannon model. RESULTS: The photobioreactor was continuously operated at different initial ammonium nitrogen concentrations (NH₄‐N₀ = 10–48 mg L⁻¹), hydraulic retention times (HRT = 1.7–5.5 days) and nitrogen/phosphorus ratios (N/P = 4/1–13/1). Effluent NH₄‐N concentrations varied between 2.1 ± 0.5 mg L⁻¹ and 26 ± 1.2 mg L⁻¹ with increasing initial NH₄‐N concentrations from 10 ± 0.6 mg L⁻¹ to 48 ± 1.8 mg L⁻¹ at θ_H = 2.7 days. The maximum removal efficiency was obtained as 79 ± 4.5% at 10 mg L⁻¹ NH₄‐N concentration. Operating the system for longer HRT improved the effluent quality, and the percentage removal increased from 35 ± 2.4% to 93 ± 0.2% for 20 mg L⁻¹ initial NH₄‐N concentration. The N/P ratio had a substantial effect on removal and the optimum ratio was determined as N/P = 8/1. Saturation value constant, and maximum substrate utilization rate constant of the Stover–Kincannon model for ammonium nitrogen removal by C. vulgaris were determined as K_B = 10.3 mg L⁻¹ d⁻¹, U_max = 13.0 mg L⁻¹ day⁻¹, respectively. CONCLUSION: Results indicated that the algae‐immobilized photobioreactor system had an effective nitrogen removal capacity when the operating conditions were optimized. The optimal conditions for the immobilized photobioreactor system used in this study can be summarized as HRT = 5.5 days, N/P = 8 and NH₄‐N₀ = 20 mg L⁻¹ initial nitrogen concentration to obtain removal efficiency greater than 90%. Copyright © 2008 Society of Chemical Industry     

Multiobjective optimization of microalgae (Chlorella sp.) growth in a photobioreactor using Box‐Behnken design approach

This study investigates a parameter optimization approach to maximize the specific growth rate of the Chlorella vulgaris microalgae species, its biomass productivity, and CO₂ capture rate. For this purpose, the Box‐Behnken experimental design technique is applied with temperature, nitrogen to phosphorus ratio, and light‐dark cycle per day, as the growth controlling parameters. For each response, a quadratic model is developed separately describing the algal specific growth rate, biomass productivity, and CO₂ capture rate, respectively. The maximum specific growth rate of 0.84 d^?1 is obtained at 25 °C, with a nitrogen to phosphorus ratio of 3.4:1, and light‐dark cycles of 24/0 h. Maximum biomass productivity of 147.3 mg L^?1 d^?1 is found at 30 °C, with a nitrogen to phosphorus ratio of 3:1, and light‐dark cycles of 12/12 h. In addition, the maximum CO₂ capture rate of 159.5 mg L^?1 d^?1 is also obtained at 30 °C, with a nitrogen to phosphorus ratio of 4:1, and light‐dark cycles of 23/1 h. Finally, a multi‐response optimization method is applied to maximize the specific growth rate, biomass productivity, and CO₂ capture rate, simultaneously. The optimal set of 30 °C, a nitrogen to phosphorus ratio 3:1, and light‐dark cycles 16/8 h, provide the maximum specific growth rate of 0.66 per day, biomass productivity of 147.6 mg L^?1 d^?1, and CO₂ capture rate of 141.7 mg L^?1 d^?1.

     

Cichoric acid production from hairy root cultures of Echinacea purpurea grown in a modified airlift bioreactor

BACKGROUND: Hairy root cultures of Echinacea offer great potential for the production of valuable cichoric acid, but scale‐up of the culture in the bioreactor represents a big challenge. Therefore, there is great interest in developing a suitable bioreactor for hairy root culture of Echinacea and novel bioprocessing strategies for intensifying cichoric acid production. RESULTS: Homogenous distribution of inoculum roots and high cichoric acid production were observed in a bioreactor modified by installing a mesh draught tube with an average pore size 700 µm, slightly larger than the hairy root, about 500 µm. Improved root growth and cichoric acid production were improved by increasing the aeration rate from 0.002 m³ h^?1 to 0.012 m³ h^?1. The hairy root cultures in the modified bioreactor exposed once to 6 min of ultrasound treatment at day 20 gave the highest biomass accumulation of 12.8 ± 0.3 g L^?1, which resulted in the maximum cichoric acid production of 178.2 ± 4.9 mg L^?1 at day 30. CONCLUSION: The present work demonstrated the effectiveness of hairy root culture in a modified airlift bioreactor. The biomass distribution remained homogenous in the modified airlift bioreactor, and the cichoric acid production was improved owing to the even root growth at optimal air flow rate. An interesting finding of this investigation was that ultrasound stimulated root growth and cichoric acid production considerably in the modified airlift bioreactor. Copyright © 2009 Society of Chemical Industry     

Biodiesel production from Stichococcus strains at laboratory scale

BACKGROUND: This paper reports the results of an experimental campaign of autotrophic cultures of Stichococcus strains aiming at selecting the most promising strain for biofuel production. The strain selected—S. bacillaris 158/11—was cultivated in 1 L lab‐scale bubble column photobioreactors under fed‐batch and semi‐continuous conditions. A Bold basal medium supplemented with NaNO₃ as nitrogen source was adopted. Tests were carried out at 23 °C, 140 µE m^?2 s^?1, and air flow rate ranging between 0.4 and 4 vvm. Cultures were characterized in terms of pH, concentration of total nitrogen, total organic carbon, total inorganic carbon, biomass, lipid fraction and methyl‐ester distribution of transesterified lipids. RESULTS: S. bacillaris 158/11 proved to be the best strain to produce biodiesel. Methyl‐ester distribution was characterized by a large fraction of methyl palmitate, methyl linolenate, methyl linoleate, and methyl oleate along with phytol. The process photosynthetic efficiency—fraction of available light stored as chemical energy ‐ was about 1.5%. Specific biomass productivity was ～60 mg_DM L^?1 day^?1 under the semi‐continuous conditions tested. Total lipid productivity was 14 mg L^?1 day^?1 at a dilution rate of 0.050 L day^?1. CONCLUSION: S. bacillaris 158/11 is a potential strain for massive microalgae cultures for biofuel production. Higher biomass/total‐lipid productivity could be obtained in sunlight. Copyright © 2011 Society of Chemical Industry     

Modelling Oxygen Transfer and Aerobic Growth in Shake Flasks and Well‐Mixed Bioreactors

Oxygen transfer is an important aspect of aerobic metabolism. In this work, microbial growth on glucose (fast metabolism) and phenol (slow metabolism) have been studied using Pseudomonas putida in shake flasks and a mixed bioreactor considering both substrate and oxygen depletion. Under typical operating conditions, the highest mass transfer coefficient (K_La) for the aerated well‐mixed bioreactor was found to be 50.8 h^?1, while the maximum non‐aerated shake flask K_La was 21.1 h^?1. The presence of media and/or dead cells did not have significant effect on measured values of K_La. A new equation for prediction of K_La in shake flasks with an absolute average deviation of 11.1% is introduced, and a combined model for oxygen mass transfer and microbial growth is shown to fit experimental data during growth on glucose and phenol in both shake flasks and the mixed bioreactor with an absolute average deviation of 19.3%.     

Optimization of growth operational conditions for CO2 biofixation by native Synechocystis sp.

BACKGROUND: A fundamental step in assessing the viability of a CO₂ biofixation system based on microalgae is to identify the maximum CO₂ biofixation yield that can be achieved for this microorganism when it is cultivated under optimum operational growth conditions. Response surface methodology was applied to determine optimum culture conditions for CO₂ biofixation by a recently isolated freshwater cyanobacterium Synechocystis sp. The strain was cultivated in a 1 L bubble column photobioreactor, in semicontinuous mode. RESULTS: Statistical analysis showed that temperature (from 22 to 39 °C), pH (from 7.2 to 8.8) and light intensity (from 928 to 2272 µE m^?2 s^?1), in addition to some of their interactions, had a significant effect on CO₂ biofixation. An optimum CO₂ biofixation rate of 2.07 gCO₂ L^?1culture day^?1 was found within the experimental region, at an average light intensity 686 µE m^?2 s^?1, pH 7.2 and temperature 35.3 °C. CONCLUSIONS: Based on these results, it is concluded that Synechocystis sp. presents a good tolerance to both high temperature and light intensity, characteristics which facilitate its application in outdoor CO₂ biofixation systems. Copyright © 2011 Society of Chemical Industry     

Effects of light quality on the accumulation of oil in a mixed culture of Chlorella sp. and Saccharomyces cerevisiae

BACKGROUND: Chlorella strains rather than terrestrial oil crops having higher oil content and shorter generation time have been considered as promising candidates for alternative biodiesel. Since the influence of light quality on oil formation of microalgae in either monoculture or mixed culture has been shown to be either inconsistent or ambiguous, a light‐emitting diode (LED) photo‐bioreactor with different light sources and intensities was used in this study to investigate a cost‐effective lipid production process. RESULTS: The oil accumulation in a mixed culture of Chlorella sp. and Saccharomyces cerevisiae was higher than that in the monoculture under the different light sources used. Results of the influence of light quality on the mixed culture indicated that the optimal light wavelength and intensity for biomass formation was red LED light at 1000 lux, whereas the optimum for oil formation was blue LED light at 1000 lux. A novel two‐stage LED photo‐bioreactor was thus proposed and the highest P_max and productivity in this study were obtained as 261 mg L^?1 and 8.16 mg L^?1 h^?1, respectively. CONCLUSION: A novel two‐stage LED photo‐bioreactor using a mixed culture to optimize microalgal oil production was proposed and successfully demonstrated in this study. Copyright © 2011 Society of Chemical Industry     

A tubular bioreactor for photosynthetic production of biomass from carbon dioxide: Design and performance

A theory of photobioreactor design is developed. A photobioreactor was constructed in the form of a loop made from 52 m of glass tubing of 1 cm bore; the loop covered about 0.5 m². The culture was illuminated with mercury halide lamps to reproduce sunlight. Computer control was used to maintain constant biomass concentration. The influence of radiation on the reactor temperature is quantitatively predicted. An air lift system was preferred to a liquid pump for culture recycle. The energy required for culture recycle in the loop with Reynolds number 2000 was 0.6 W m^?2. The CO₂ gas/liquid transfer rate achieved was sufficient to meet the maximum possible demand with solar irradiation. The O₂ gas/liquid transfer rate was sufficient to meet the maximum respiration demand at night. The maximum algal biomass concentration achieved exceeded 20 g dry weight litre^?1. A biomass concentration of 8 g dry weight litre^?1 was found to be convenient for normal operation. The maximum uptake of light in the available wavelength range (400–700 nm) was 38 W m^?2, this corresponds to utilisation of solar irradiation up to 89 W m^?2. Below the maximum light uptake rate the efficiency of storage of light energy in the biomass corresponded to 16.6% of solar energy.     

Bio‐oxidation of ferrous ions by Acidithioobacillus ferrooxidans in a monolithic bioreactor

BACKGROUND: The bio‐oxidation of ferrous iron is a potential industrial process in the regeneration of ferric iron and the removal of H₂S in combustible gases. Bio‐oxidation of ferrous iron may be an alternative method of producing ferric sulfate, which is a reagent used for removal of H₂S from biogas, tail gas and in the pulp and paper industry. For practical use of this process, this study evaluated the optimal pH and initial ferric concentration. pH control looks like a key factor as it acts both on growth rate and on solubility of materials in the system. RESULTS: Process variables such as pH and amount of initial ferrous ions on oxidation by A. ferrooxidans and the effects of process variables dilution rate, initial concentrations of ferrous on oxidation of ferrous sulfate in the packed bed bioreactor were investigated. The optimum range of pH for the maximum growth of cells and effective bio‐oxidation of ferrous sulfate varied from 1.4 to 1.8. The maximum bio‐oxidation rate achieved was 0.3 g L^?1 h^?1 in a culture initially containing 19.5 g L^?1 Fe²⁺ in the batch system. A maximum Fe²⁺ oxidation rate of 6.7 g L^?1 h^?1 was achieved at the dilution rate of 2 h^?1, while no obvious precipitate was detected in the bioreactor. All experiments were carried out in shake flasks at 30 °C. CONCLUSION: The monolithic particles investigated in this study were found to be very suitable material for A. ferrooxidans immobilization for ferrous oxidation mainly because of its advantages over other commonly used substrates. In the monolithic bioreactor, the bio‐oxidation rate was 6.7 g L^?1 h^?1 and 7 g L^?1 h^?1 for 3.5 g L^?1 and 6 g L^?1 of initial ferrous concentration, respectively. For higher initial concentrations 16 g L^?1 and 21.3 g L^?1, bio‐oxidation rate were 0.9 g L^?1 h^?1 and 0.55 g L^?1 h^?1, respectively. Copyright © 2008 Society of Chemical Industry     

Optimization of Chlorella vulgaris cultivation grown in waste molasses syrup using mixture design

The aim of this study was to determine and optimize culture media for Chlorella vulgaris microalgae under mixotrophic conditions using waste molasses as a cheap carbon source containing both organic carbons and other nutrients. In the current study, at first the growth and lipid productivity of C. vulgaris were assessed in different culture media and the best media was selected for mixotrophic growth conditions. Significant medium ingredients were screened through Plackett–Burman design. Then ingredients with positive effect were considered as a mixture component and their combinations were evaluated on lipid productivity using mixture design. According to results, Zarrouk medium was considered as the base medium with the highest biomass and lipid productivity of 72 and 7.1 mg L⁻¹ d⁻¹, respectively. Based on the Plackett–Burman design, out of 11 factors, molasses, NaNO₃ and K₂HPO₄ demonstrated key roles in biomass and lipid productivity in mixotrophic conditions. Consequently, the selected three factors were investigated by mixture design. The results showed that high concentration of molasses causes decrease in biomass and lipid productivity due to high turbidity and a blend consisting of approximately 9.5 g L⁻¹ molasses, 5 g L⁻¹ NaNO₃ and 0.15 g L⁻¹ K₂HPO₄ was found as the optimum mixture with obtained lipid productivity of 115 mg L⁻¹ d⁻¹. In conclusion, waste molasses can be used as a promising feedstock for cost effective cultivation of C. vulgaris.     

Optimization of Carbon Dioxide Fixation by Chlorella vulgaris Cultivated in a Membrane‐Photobioreactor

In this paper, an enclosed membrane‐photobioreactor was designed to remove CO₂ using Chlorella vulgaris. The performances of four reactors, which included the presented novel bioreactor, a draft tube airlift photobioreactor, a bubble column and a membrane contactor, were compared. The effects of the gas flow rate, light intensity, quality of the inner light source, and the characteristics of membrane module on CO₂ fixation were investigated. The results showed that the rate of CO₂ fixation in the membrane‐photobioreactor was 0.95–5.40 times higher than that in the other three conventional reactors under the optimal operating conditions     

Sorption capacity of a new generation granular activated carbon—Bio‐Sep® bead—and its use in a suspended growth bioreactor

BACKGROUND: A new generation granular activated carbon—Bio‐Sep® beads—consist of 25% polymer (Nomex) and 75% powdered activated carbon. The porous structure and high surface area of these beads make them suitable for sorbent in adsorption columns, and for immobilization media in bioreactors. The aim of this study was to study the sorption characteristics of Bio‐Sep® beads for methyl t‐butyl ether (MTBE) and t‐butyl alcohol (TBA), and to demonstrate the advantage of their usage in a suspended growth bioreactor. RESULTS: The maximum uptake capacity of Bio‐Sep® beads for MTBE and TBA, in the studied concentration range (10–100 mg L^?1), was observed to be 9.73 and 6.23 mg g^?1, respectively. A 52 h desorption experiment resulted in 13.6–42.2% MTBE and 33–53% TBA desorption corresponding to the initial solid phase concentrations of 1.68–9.73 mg g^?1 and 1.41–6.23 mg g^?1, respectively. The sorption of TBA on the Bio‐Sep® beads was significantly hindered by the presence of MTBE. The addition of 10 g Bio‐Sep® beads (dry weight) in a suspended growth bioreactor was able to eliminate the inhibitory effect of 150 mg L^?1 MTBE. CONCLUSIONS: At an equilibrium aqueous phase concentration (C_e) of 1 mg L^?1, the solid phase concentration (q_e) on Bio‐Sep® beads were observed as 1.44 and 0.47 mg g^?1 for MTBE and TBA, respectively. The results obtained in this study indicate that Bio‐Sep® beads have reasonable sorption and desorption characteristics, which can be successfully exploited for the removal/degradation of toxic organic pollutants in high rate bioreactors. Copyright © 2007 Society of Chemical Industry     

Anthracene Biodegradation by Oleaginous Rhodococcus opacus for Biodiesel Production and Its Characterization

This study examined biodegradation of anthracene, a model low molecular weight polycyclic aromatic hydrocarbon (PAH) by oleaginous Rhodococcus opacus for biodiesel production. Specific biomass growth rate (µ) in the range of 0.0075–0.0185 h^?1 could be attained over the initial anthracene concentration (50–500 mg L^?1), along with 68–70.6% (w/w) lipid accumulation. 10% (v/v) inoculum size showed more positive effect than 5% (v/v) inoculum size on both anthracene biodegradation efficiency and lipid accumulation by R. opacus. ¹H and ¹³C nuclear magnetic resonance (NMR) spectroscopy of the bacterial lipids revealed 82.25% saturated fatty acids content. Furthermore, the transesterified bacterial lipids predominantly consisted of methyl palmitate (32.4%) and methyl stearate (25.9%) as the major fatty acid methyl esters (FAMEs). Overall, this study revealed a very good potential of the bacterium for the production of biodiesel from PAH-containing wastewater.     

Biodegradation of diesel oil in a baffled roller bioreactor

BACKGROUND: Ex situ bioremediation is a feasible and economical way to remove petroleum pollutants from contaminated soil or water. A baffled roller bioreactor was shown to be effective for biodegradation of diesel oil as a model petroleum pollutant. Microorganisms enriched from an industrially contaminated soil with heavy hydrocarbons were shown to be the best inoculum source for diesel biodegradation. RESULTS: The baffled roller bioreactor demonstrated better performance than control (roller bioreactor without baffles) or bead mill roller (control bioreactor filled partially with spherical beads) bioreactors. Biodegradation consisted of both fast and slow stages for degradation of light and heavy compounds, respectively. Among the tested temperatures ranging from 15 to 35 °C, room temperature (23 °C) was found to be the optimum temperature for biodegradation. The values of maximum specific growth rate and substrate yield (µ_max and Y_XS) for the indigenous microorganisms in the baffled roller bioreactor at room temperature were found to be 0.72 ± 0.08 h^?1 and (7.0 ± 1.0) × 10⁷ cells mg^?1 diesel, respectively. Biodegradation of diesel concentrations up to 200 g L^?1 was achieved with the highest biodegradation rate of 266 mg L^?1 h^?1 at the highest rotation rate of 45 rpm in the baffled roller bioreactor. CONCLUSION: Using indigenous bacteria enriched from industrial contaminated soil at room temperature, a baffled roller bioreactor is able to biodegrade high diesel oil concentrations at high biodegradation rates. Copyright © 2008 Society of Chemical Industry     

Conversions of olive mill wastewater‐based media by Saccharomyces cerevisiae through sterile and non‐sterile bioprocesses

BACKGROUND: Olive mill wastewaters (OMWs) are an important residue and several methods have been proposed for their treatment. RESULTS: Remarkable decolorization (~63%) and phenol removal (~34% w/w) from OMW was achieved. In glucose‐based flask sterile cultures, enrichment with OMWs increased ethanol and biomass production compared with cultures without OMWs added. Flask sterile and un‐sterilized cultures demonstrated similar kinetic results. Batch‐bioreactor trials performed showed higher ethanol and lower biomass quantities compared with the respective shake‐flask experiments, while cultures used under un‐sterilized conditions revealed equivalent results to the sterile ones. In non‐sterile bioreactor cultures, OMWs addition enhanced biomass production in comparison with culture with no OMWs added, whereas ethanol biosynthesis was not affected. The maximum ethanol quantity achieved was 52 g L^?1 (conversion yield per sugar consumed of 0.46 g g^?1) in a batch bioreactor non‐sterilized trial with OMW–glucose enriched medium used as substrate, that presented initial reducing sugars concentration at ~115 g L^?1. Fatty acid analysis of cellular lipids demonstrated that in OMW‐based media, cellular lipids containing increased concentrations of oleic and linoleic acid were produced in comparison with cultures with no OMWs added. CONCLUSIONS: S. cerevisiae simultaneously produced bio‐ethanol and biomass and detoxified OMWs, under non‐sterile conditions. © 2012 Society of Chemical Industry