Sintering kinetics of α-Al2O3 powder

The sintering kinetics of α-Al₂O₃ powder are reviewed in this paper. The initial sintering of α-Al₂O₃ micropowder and α-Al₂O₃ nanopowder is all controlled by grain boundary diffusion. The sintering kinetics dominate up to a relative density of 0.77, where the coarsening kinetics dominate during further densification. Herring's scaling law can be used to predict the approximate sintering temperature of α-Al₂O₃ powder and demonstrates that if the particle size can be reduced to <20 nm, sintering below 1000°C may be possible. ©     

Influence of Ru segregation on the activity of Ru–Co/γ-Al2O3 during FT synthesis: A comparison with that of Ru–Co/SiO2 catalysts

γ-Al₂O₃ and SiO₂ supported Co catalysts, with varying amounts of Ru, were prepared and evaluated for Fischer–Tropsch synthesis (FTS). The composition of Ru for optimum activity was found to be support-dependent. The reducible Co₃O₄ was high in the region of 0–1.64 wt.% of Ru in Co/SiO₂ catalysts. Co/γ-Al₂O₃ displayed a maximum for reducible Co species at 0.42 wt.% Ru. Segregation of Ru occurred beyond this composition decreasing the extent of reduction. Co/γ-Al₂O₃ catalysts showed lower activity and olefin selectivity, in spite of higher Co dispersion, than Co/SiO₂ catalysts. The catalytic performance depends on the amount of reducible Co species, which again depends upon the optimum content of Ru.     

Effects of the preparation methods on the performance of the Cu–Cr–Fe/γ-Al2O3 catalysts for the synthesis of 2-methylpiperazine

Co-precipitation, impregnation and ultrasonic sol–gel (USG) methods have been used to prepare Cu–Cr–Fe/γ-Al₂O₃ catalysts, which were further used to synthesize 2-methylpiperazine. The catalysts were characterized by XRD, XPS, TG/DSC, BET, TPR, AAS and TEM. It is found that preparation method can greatly impact the catalytic performance of the catalysts, the Cu–Cr–Fe/γ-Al₂O₃ catalyst prepared by the ultrasonic sol–gel method proved to be the most active and stable for this reaction. The dispersion and stabilization of Cu⁰ in the reduced catalysts are attributed to the existence of CuCr₂O₄ and Fe₂O₃. A surprising copper migration was detected by XPS analysis for the Cu–Cr–Fe/γ-Al₂O₃-USG catalyst after the calcination process, which may be crucial to the high activity and stability of this catalyst.     

CO2 adsorption and activation over γ-Al2O3-supported transition metal dimers: A density functional study

Catalytic conversion of CO₂ to liquid fuels has the benefit of reducing CO₂ emission. Adsorption and activation of CO₂ on the catalyst surface are key steps of the conversion. Herein, we used density functional theory (DFT) slab calculations to study CO₂ adsorption and activation over the γ-Al₂O₃-supported 3d transition metal dimers (M₂/γ-Al₂O₃, M = Sc–Cu). CO₂ was found to adsorb on M₂/γ-Al₂O₃ negatively charged and in a bent configuration, indicating partial activation of CO₂. Our results showed that both the metal dimer and the γ-Al₂O₃ support contribute to the activation of the adsorbed CO₂. The presence of a metal dimer enhances the interaction of CO₂ with the substrate. Consequently, the adsorption energy of CO₂ on M₂/γ-Al₂O₃ is significantly higher than that on the γ-Al₂O₃ surface without the metal dimer. The decreasing binding strength of CO₂ on M₂/γ-Al₂O₃ as M₂ changes from Sc₂ to Cu₂ was attributed to decreasing electron-donation by the supported metal dimers. Hydroxylation of the support surface reduces the amount of charge transferred to CO₂ for the same metal dimer and weakens the CO₂ chemisorption bonds. Highly dispersed metal particles maintained at a small size are expected to exhibit good activity toward CO₂ adsorption and activation.     

Effect of CO2 in the feed stream on the deactivation of Co/γ-Al2O3 Fischer–Tropsch catalyst

The influence of CO₂ on the deactivation of Co/γ-Al₂O₃ Fischer–Tropsch (FT) catalyst in CO hydrogenation has been investigated. The presence of CO₂ in the feed stream reveals a negative effect on catalyst stability and in the formation of heavy hydrocarbons. The CO₂ acts as a mild oxidizing agent on cobalt metal during Fischer–Tropsch synthesis. During FT synthesis on Co/γ-Al₂O₃ of 70 h, the CO conversion and C₅₊ selectivity in the presence of CO₂ decreased more significantly than in the absence of CO₂. CO₂ is found to be responsible for the partial oxidation of surface cobalt metal at FT synthesis environment with the co-existence of generated water.     

Size effects on χ- to α-Al2O3 phase transformation

Nano-scaled χ-Al₂O₃ powders with d₅₀ mean particle sizes from 17 to 314 nm were prepared to investigate the size effect on their phase transformation. Structural properties and crystallization behavior as a function of thermal treatments of various-sized χ-Al₂O₃ particles were examined by DTA, XRD and TEM characterizations. It was confirmed that the decrease of particle size allows for stable α-Al₂O₃ formation at relatively low temperature. Furthermore, the phase transformation route of χ-Al₂O₃ to α-Al₂O₃ was also modified due to the decrease of particle size. A critical size of χ-Al₂O₃ that determines the phase transformation behavior was found to be around 40 nm. For particles larger than 40 nm, a transition phase of κ-Al₂O₃ is formed before obtaining final α-Al₂O₃ phase. Nevertheless, for those smaller than the critical size, starting χ-Al₂O₃ particles have to grow to 40 nm and then directly transform to α-Al₂O₃ bypassing κ-Al₂O₃ at a temperature as low as 1050 °C.     

The functionalities of Pt/γ-Al2O3 catalysts in simultaneous HDS and HDA reactions

A Pt/γ-Al₂O₃ catalyst was tested in simultaneous hydrodesulfurization (HDS) of dibenzothiophene and hydrodearomatization (HDA) of naphthalene reactions. Samples of it were subjected to different pretreatments: reduction, reduction–sulfidation, sulfidation with pure H₂S and non-activation. The reduced catalyst presented the best performance, even comparable to that of Co(Ni)Mo catalysts. All catalyst samples were selective to the HDS reaction over HDA, and to the direct desulfurization pathway of dibenzothiophene HDS over the hydrogenation reaction pathway of HDS. The effect of H₂S partial pressure on the functionalities of the reduced Pt/γ-Al₂O₃ catalyst was studied. The results showed that an increase in H₂S partial pressure does not cause poisoning, but an inhibition effect, without changing the catalyst selectivity. Accordingly, the activity trends were ascribed to adsorption differences between the different reactive molecules over the same catalytic active site. TPR characterization along with a thermodynamics analysis showed that the active phase of reduced Pt/γ-Al₂O₃ is constituted by Pt⁰ particles. However, presulfidation of the catalyst leads to a mixture of PtS and Pt⁰ which has a negative effect on the catalytic performance without changing catalyst functionalities.     

HDS of benzothiophene and dihydrobenzothiophene over sulfided Mo/γ-Al2O3

The hydrodesulfurization (HDS) of benzothiophene (BT) and dihydrobenzothiophene (DHBT) was studied over a sulfided Mo/γ-Al₂O₃ catalyst at 5 MPa and 280 and 300 °C. In the absence of H₂S, benzothiophene reacted by hydrogenation to dihydrobenzothiophene and by hydrogenolysis to ethylbenzene (EB), and dihydrobenzothiophene reacted by hydrogenolysis to ethylbenzene. H₂S inhibited both hydrogenation and hydrogenolysis, but the latter much more strongly. The reverse inhibition was observed for 2-methylpiperidine (MPi). In the presence of H₂S and/or 2-methylpiperidine, dihydrobenzothiophene reacted to ethylbenzene as well as by total hydrogenation to octahydrobenzothiophene, and on to ethylcyclohexenes and ethylcyclohexane. Dihydrobenzothiophene did not react back to benzothiophene at and below 300 °C, while the equivalent tetrahydrodibenzothiophene reacted fast to an equilibrium with tetrahydrodibenzothiophene, due to stabilization of the vinylic bond by the alkyl groups. The observed products and kinetic results were explained by a model in which the CS bonds were mainly broken by hydrogenolysis.     

In situ growth of TiC whiskers in Al2O3 matrix for ceramic machine tools

TiC whiskers have been synthesized via a carbothermal reduction technique in an α-Al₂O₃ matrix within a temperature range of 1380–1580 °C in an argon atmosphere. The raw materials consist of TiO₂, carbon, nickel and NaCl. Various mixing procedures and reaction temperatures were used. The yield of the whiskers is mainly dependent on the mixing procedures and the morphology of the synthesized composite powders is mainly dependent on the synthesis temperatures. The majority of the synthesized whiskers display an ideal aspect ratio of 10–30 with a diameter of 1–3 μm. No significant influence on the growth of the TiC whiskers by the present of the Al₂O₃ matrix powder can be noted.     

Hydrodesulphurization performance of NiW/TiO2-Al2O3 catalyst for ultra clean diesel

TiO₂-Al₂O₃ binary oxide supports were obtained by sol–gel methods from Tetra-n-butyl-titanate and pseudoboehmite/aluminium chloride resources. The typical physico-chemical properties of NiW/TiO₂-Al₂O₃ catalysts with different TiO₂ loadings and their supports were characterized by means of BET, XRD and UV–vis DRS, etc. The BET results indicated that the specific surface areas of NiW/TiO₂-Al₂O₃ catalysts were as higher as that over pure γ-Al₂O₃ support, and the pore diameters were also large. The XRD and UV–vis DRS analyzing results showed that the Ti-containing supported catalysts existed as anatase TiO₂ species and the incorporation of TiO₂ could adjust the interaction between support and active metal, and impelled the higher reducibility of tungsten. The hydrodesulphurization (HDS) performance of the series catalysts were evaluated with diesel feedstock in a micro-reactor unit, and the HDS results showed that NiW/TiO₂-Al₂O₃ catalysts exhibited higher activities of ultra deep hydrodesulphurization of diesel oil than that of NiW/Al₂O₃ catalyst. The optimal TiO₂ content of NiW/TiO₂-Al₂O₃ catalysts was about 15 m%, and the corresponding HDS efficiency could reach to 100%. The sulphur contents of diesel products over NiW/TiO₂-Al₂O₃ (from pseudoboehmite/AlCl₃) catalysts with suitable TiO₂ content could be less than 15 ppmw, which met the sulphur regulation of Euro IV specification of ultra clean diesel fuel.     

Effect of the reducing agent on the hydrodechlorination of dioxins over 2 wt.% Pd/γ-Al2O3

2-Propanol and molecular H₂ (in methanol (MeOH) and MeOH–water) were examined as reducing agents for the liquid phase hydrodechlorination (HDC) of dioxins over 2 wt.% Pd/γ-Al₂O₃. Different amounts of NaOH were added to the reaction mixtures. The 2-propanol and H₂(g)/MeOH systems presented similar HDC activity. Notwithstanding, Pd sintering and graphitic carbon directly bonded to Pd on catalyst surface was observed on samples used with H₂(g)/MeOH. The addition of water to H₂(g)/MeOH decreased Pd sintering and favored dissolution of sodium compounds. However, dioxin degradation efficiency diminished. By contrast, 2-propanol acting both as reducing agent and solvent provided hydrogen to the HDC reaction, avoided metal sintering and Pd–C formation. Besides, almost complete dioxin degradation under mild reaction conditions was obtained. Kinetic experiments of dioxin HDC with 2-propanol showed a maximum net reaction rate and turnover frequency (TOF) for a given initial concentration of polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs). After that value, both reaction rate and TOF decreased. On the other hand, reaction rates and TOFs of dioxin-like polychlorinated biphenyls (DL-PCBs) linearly increased with concentration.     

Ultrasonic wave aided selective epoxidation of mixed styrene and α-pinene with air over nanosized Co3O4

Catalytic selective epoxidation of mixed biolefins with air over nanosized Co₃O₄ catalyst under mild ultrasonic conditions has been first reported. When the styrene/α-pinene molar ratio was 1:5, the highest conversions were, respectively, reached 81.8 mol% for styrene and 76.1 mol% for α-pinene, with the epoxidation selectivity of 84.1% (styrene oxide) and 94.6% (α-pinene oxide), notably higher than those of the conventional reactions under magnetic stirring. An intermolecular electron-transfer phenomenon between conjugated styrene and electron-rich α-pinene was revealed by UV–vis spectra, which was considerably important for the enhancement of reactivities of both olefinic molecules observed experimentally.     

Dielectric properties and microstructures of CaSiO3 ceramics with B2O3 addition

The effects of B₂O₃ additives on the sintering behavior, microstructure and dielectric properties of CaSiO₃ ceramics have been investigated. The B₂O₃ addition resulted in the emergence of CaO–B₂O₃–SiO₂ glass phase, which was advantageous to lower the synthesis temperature of CaSiO₃ crystal phase, and could effectively lower the densification temperature of CaSiO₃ ceramic to as low as 1100 °C. The 6 wt% B₂O₃-doped CaSiO₃ ceramic sintered at 1100 °C possessed good dielectric properties: _r = 6.84 and tan δ = 6.9 × 10⁻⁴ (1 MHz).     

Coral-like nanostructured α-Mn2O3 nanaocrystals for catalytic combustion of methane: Part I. Preparation and characterization

Coral-like nanostructured α-Mn₂O₃ nanocrystals were prepared by oxidative decomposition of MnCO₃, exhibiting tremendous activity in the catalytic combustion of methane. This prepared α-Mn₂O₃ nanocrystals showed ultra-high stability during reaction while the structure feature was unaffected. The ultra-stable structure of the α-Mn₂O₃ catalyst has been demonstrated by characterization of SEM, XPS, XRD, Raman spectroscopy. The performance of the α-Mn₂O₃ nanocrystals has proven reproducible and potentially to be an applied catalyst for methane combustion.     

Effect of the hydrogen spillover on the selectivity of dibenzothiophene hydrodesulfurization over CoSx/γ-Al2O3, NiSx/γ-Al2O3 and MoS2/γ-Al2O3 catalysts

Dibenzothiophene (DBT) hydrodesulphurization (HDS) reaction at 3 MPa and 325–375 °C on Mo/γ-Al₂O₃ single-bed and Me/γ-Al₂O₃//SiO₂//Mo/γ-Al₂O₃ (Me = Co or Ni) double-bed catalysts were investigated. Results indicate that ratio cyclohexylbenzene (CHB)/biphenyl (BP) or selectivity is higher when using double-beds rather than a single-bed. Synergy in dibenzothiophene hydrodesulphurization on Co//Mo and Ni//Mo double-beds is also detected. Changes in selectivity and conversion are attributed to the action of spillover hydrogen (Hso) formed in the first bed that reaches the second bed.     

Study of ruthenium supported on Ta2O5–ZrO2 and Nb2O5–ZrO2 as catalysts for the partial oxidation of methane

Ru-based catalysts supported on Ta₂O₅–ZrO₂ and Nb₂O₅–ZrO₂ are studied in the partial oxidation of methane at 673–873 K. Supports with different Ta₂O₅ or Nb₂O₅ content were prepared by a sol–gel method, and RuCl₃ and RuNO(NO₃)₃ were used as precursors to prepare the catalysts (ca. 2 wt.% Ru). At 673 K high selectivity to CO₂ was found. An increase of temperature up to 773 K produced an increase in the selectivity to syngas (H₂/CO = 2.2–3.1), and this is related with the transformation of RuO₂ to metallic Ru as was determined from XRD and XPS results. At 873 K and with co-fed CO₂ an increase of the catalytic activity and CO selectivity was found. A TOF value of 5.7 s⁻¹ and H₂/CO ratio ca. 1 was achieved over Ru(Cl)/6TaZr. Catalytic results are discussed as a function of the support composition and characteristics of Ru-based phases.     

Molten salt synthesis of α-Al2O3 platelets using NaAlO2 as raw material

α-Al₂O₃ platelets were prepared by a molten salt synthesis method when NaAlO₂ was used as raw material. The effects of the stirring rate during the gel preparation, heating temperature, type and addition amount of molten salts, addition of plate-like α-Al₂O₃ seeds, additives such as TiOSO₄ and Na₃PO₄·12H₂O on the morphology of α-Al₂O₃ were studied. High stirring rate during the gel preparation and high heating temperature not only help to restrain the overlapping of α-Al₂O₃ platelets, but also improve the size distribution. When the heating temperature increases to 1200 °C, most of α-Al₂O₃ platelets are hexagonal in its morphology, and the size of platelets becomes relatively uniform. When Na₂SO₄-K₂SO₄ flux is used instead of NaCl-KCl flux, it is easy to obtain α-Al₂O₃ platelets with a big size. When the molar ratio of salt to final Al₂O₃ powders increases to 4:1, most of α-Al₂O₃ platelets are hexagonal, and the overlapping of powders is inhibited. The addition of a small amount of plate-like seeds has a significant effect on the size of α-Al₂O₃ platelets. With the increase of seed amount, the diameter of α-Al₂O₃ platelets tends to decrease. The addition of 5.45 wt.% TiOSO₄ results in the formation of hexagonal α-Al₂O₃ platelets with an average diameter of 5.1 μm and an average thickness of 1.4 μm. Thin α-Al₂O₃ platelets with a discal shape are obtained owing to the co-addition of 0.51 wt.% Na₃PO₄·12H₂O and 3 wt.% TiOSO₄.     

Effect of SO2 on the catalytic activity of Ga2O3–Al2O3 for the selective reduction of NO with propene in the presence of oxygen

The effect of coexisting SO₂ on the catalytic activity of Ga₂O₃–Al₂O₃ prepared by impregnation, coprecipitation and sol–gel method for NO reduction by propene in the presence of oxygen was studied. Although the activity of Al₂O₃ and Ga₂O₃–Al₂O₃ prepared by impregnation (Ga₂O₃/Al₂O₃(I)) and coprecipitation (Ga₂O₃–Al₂O₃(CP)) was depressed considerably by the presence of SO₂, NO conversion on Ga₂O₃–Al₂O₃ prepared by sol–gel method (Ga₂O₃–Al₂O₃(S)) was not decreased but increased slightly by SO₂ at temperatures below 723 K. From catalyst characterization, SO₂ treatment was found to cause two important effects on the surface properties: one is the creation of Brønsted acid sites on which propene activation is promoted (positive effect), and the other is the poisoning of NO_x adsorption sites on which NO reduction proceeds (negative effect). It was presumed that the influence of SO₂ treatment on the catalytic activity is strongly related to the balance between the negative and positive. The activity enhancement of Ga₂O₃–Al₂O₃(S) by SO₂ was accounted for by the following consideration: (1) increase of the propene activation ability by SO₂, (2) incomplete inhibition of NO_x adsorption sites by SO₂.     

In situ DRIFTS study of the effect of structure (CeO2–La2O3) and surface (Na) modifiers on the catalytic and surface behaviour of Pt/γ-Al2O3 catalyst under simulated exhaust conditions

The nature and relative populations of adsorbed species formed on the surface of un-promoted and sodium-promoted Pt catalysts supported either on bare Al₂O₃ or CeO₂/La₂O₃-modified Al₂O₃, were investigated by in situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) under simulated automobile exhaust conditions (CO + NO + C₃H₆ + O₂) at the stoichiometric point. The DRIFT spectra indicate that interaction of the reaction mixture with the Pt/Al₂O₃ catalyst leads mainly to formation of formates and acetates on the support and carbonyl species on partially positively charged Pt atoms (Pt^δ+). Although enrichment of Al₂O₃ with lanthanide elements (CeO₂ and La₂O₃) does not significantly modify the carboxylate species formed on the support, it causes significant modification of the oxidation state of Pt, as indicated by the appearance of a substantial population of carbonyl species on reduced Pt sites (Pt⁰–CO). This modification of the Pt component is enhanced when Na-promotion is used, leading to formation of carbonyl species only on electron enriched Pt (i.e., fully reduced Pt⁰ sites) and to the formation of NCO on these Pt entities (2180 cm⁻¹). The latter are thought to result from enhanced NO dissociation at Na-modified Pt sites. These results correlate well with observed differences in the catalytic performance of the three different systems.     

Growth mechanism of single-crystal α-Al2O3 nanofibers fabricated by electrospinning techniques

Crystal-growth-related microstructures and the length-to-diameter ratio of a single-crystal-type α-Al₂O₃ nanofiber were examined using HR-TEM techniques. The fibers exhibited diameters ranging from 50 to 100 nm and lengths of several tens of micrometers. During thermal treatments, the alumina fiber went through phase transformations similar to boehmite. Therefore, the phase evolution, especially the final θ- to α-Al₂O₃ stage of the phase transformation, may be the determining factor in the microstructural evolution of the nanofibers. HR-TEM techniques were utilized to demonstrate that the single crystals were formed by the coalescence of well-elongated α-Al₂O₃ colonies. The fibers grew in the [1 1 0] or [1 1 2] direction instead of [0 0 1]. A thermodynamic analysis revealed that if the α-Al₂O₃ nanofiber that transformed from θ-Al₂O₃ behaved in a stable manner, there could be a size ratio limit for the length and diameter of each α-Al₂O₃ colony. The smallest potential diameter was calculated to be around 17 nm.