1‐Methyl‐3‐pyridine‐2‐yl‐thiourea as inhibitor for acid corrosion of stainless steel

The inhibiting effect of 1‐methyl‐3‐pyridine‐2‐yl‐thiourea (MPT) on the corrosion of stainless steel in 0.5 M H₂SO₄ solution was investigated using weight loss and potentiostatic polarization techniques. The percentage inhibition efficiencies and surface coverage degrees increased with increasing additive concentration. Potentiostatic polarization studies revealed that MPT is of the mixed‐type inhibitor in 0.5 M H₂SO₄ solution. The adsorption of this inhibitor is also found to obey the Langmuir adsorption isotherm. From the adsorption isotherm, value of the ΔG_ads for the adsorption process was calculated. From the corrosion rate obtained at 25–55 °C E_a, ΔH_a and possible mechanism have been proposed. Scanning electron microscopy (SEM) was done from the surface of the exposed sample indicating uniform film on the surface.     

Two‐step electrosynthesis of polypyrrole for corrosion protection of stainless steel

Smooth polypyrrole (PPy) films were successfully electrosynthesized on a stainless steel (SS, 1Cr18Ni9) surface by a self‐catalytic two‐step process. SS substrate dissolution during PPy electrosynthesis was effectively depressed. The redox properties and corrosion behavior of PPy film coated SS electrodes were investigated by cyclic voltammetry, electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization. The reduction of PPy was found to include two reaction processes: an anion dedoping process and a cation insertion process. The PPy film was found to lose its electroactivity when polarized at high potentials due to peroxidation. EIS of SS/PPy mainly corresponds to PPy film response and charge transfer resistance decreases as film thickness increases, indicating that SS corrosion can be inhibited effectively by the PPy film.     

Role of environmental variables on the stress corrosion cracking of sensitized AISI type 304 stainless steel (SS304) in thiosulfate solutions

The stress corrosion cracking (SCC) behavior of sensitized AISI type 304 stainless steel (SS304) has been studied in dilute thiosulfate solutions as a function of thiosulfate concentrations and applied potentials. The susceptibility to SCC was observed to increase with thiosulfate concentrations and applied potentials. The addition of boric acid produced the reverse effect. A critical potential was found to exist, below which no SCC took place. Potential fluctuations, as recorded in the tests under open circuit conditions, appeared to be correlated with crack initiation and propagation during SCC. Current fluctuations observed in the controlled potential tests also gave indications of crack nucleation; however, at higher applied potentials such fluctuations were absent. The formation and presence of martensite in the specimens seemed to have a minor role in the overall SCC process. The aggressiveness of the thiosulfate concentration was also an important factor in determining the degree of susceptibility to SCC. The results obtained in the slow strain rate tests under open circuit as well as under potential-controlled conditions suggested a film ruptureanodic dissolution type of mechanism operative during SCC of sensitized SS304 in thiosulfate solutions.     

Rhodanine azosulpha drugs as corrosion inhibitors for corrosion of 304 stainless steel in hydrochloric acid solution

The effect of rhodanine azosulpha drugs on the corrosion behaviour of 304 stainless steel in 1.0 M hydrochloric acid solution as corrosive medium has been investigated using weight loss and potentiostatic polarization techniques. Some corrosion parameters such as anodic and cathodic Tafel slope, corrosion potential, corrosion current, exchange current densities, surface coverage and inhibition efficiency were calculated. The polarization measurements indicated that the inhibitors are of mixed type and inhibit corrosion by parallel adsorption on the surface of steel due to the presence of more than one active centre in the inhibitor molecule. The adsorption is obeyed Langmuir adsorption isotherm. The activation energy and thermodynamic parameters were calculated at different temperature.     

光亮退火处理304不锈钢在NaCl溶液中的耐蚀性

采用稳态阳极极化曲线、恒电位开路衰减响应曲线和电化学噪声等多种电化学测试技术研究了光亮退火处理的304不锈钢在0.01-0.6mol/L NaCl溶液中的耐蚀性能.研究结果表明,不锈钢的点蚀击穿电位Eb值与Cl-浓度的对数呈线性关系,在同一浓度下,光亮不锈钢的Eb值比普通不锈钢大约正400-600mV;在0.6mol/L NaCl溶液中不锈钢恒电位开路衰减及电流噪声的测量结果也表明,光亮退火处理使不锈钢在NaCl溶液中钝化膜的稳定性明显改善,耐点蚀能力显著提高.     

The role of Ce ions in electrochemical corrosion of 304 SS in Ce(NO<Subscript>3</Subscript>)<Subscript>3</Subscript>.6H<Subscript>2</Subscript>O

Effects of temperature and potential on the electrochemical corrosion behavior of alloy AISI 304 (UNS S30400) Stainless steel were investigated in 3 wt.% cerium nitrate (Ce[NO₃]₃.6H₂O) solution. With an increase in electrolyte temperature from ambient temperature to 90°C, the corrosion potential of the alloy shifted towards the noble direction, and the resistance to polarization increased due to the formation of Ce-oxide on the electrode surface. The oxide films formed at the open circuit potential (OCP) and a passive potential of 0.4 V_SCE were examined by x-ray photoelectron spectroscopy (XPS). The oxide film formed at 50°C and a passive potentialof 0.4 V_SCE consists of mixed oxides of Ce and Cr, whereas that at OCP consists of only Cr oxide. The formation of Cr oxides on the electrode surface was primarily due to the nitrate (NO₃ ⁻) ions in Ce(NO₃)₃.6H₂O electrolyte.     

Cerium chemical conversion coatings for corrosion protection of stainless steels in hot seawater environments

In order to replace the hazardous chromate‐based surface treatment, a new cerium chemical conversion coating was developed on 316L stainless steel through a mixed solution of hydrated cerium nitrate, citric acid, and hydrogen peroxide. The chemical composition was characterized by energy‐dispersive spectroscopy, X‐ray photoelectron spectroscopy and atomic force microscope. The dense conversion coating is composed of CeO₂ with a small amount of Ce₂O₃ and has small grain size lower than 50 nm. Its thickness is about 47.4 nm as determined by spectroscopic ellipsometry analysis. Potentiodynamic polarization was used to study the corrosion behavior of the coatings in the concentrated artificial seawater at 72 °C. In comparison with the conventional nitric acid‐chromate passivated specimens, the cerium conversion coatings show much higher pitting potentials. It is suggested that the cerium conversion treatment is more effective than the nitric acid‐chromate passivation to improve the pitting resistance of 316L stainless steel used in the hot seawater environments.     

Effect of aluminum on the corrosion resistance of low‐alloy steel in 10 wt% sulfuric acid solution

The aqueous corrosion behavior of low‐alloy steel with aluminum contents was examined in a 10 wt% H₂SO₄ (pH 0.13) solution using electrochemical techniques and surface analyses. The corrosion resistance of the new alloy steel was evaluated in terms of electrochemical parameters, such as passive current density, film, and charge transfer resistances. The results showed that a high Al content in the steel imparted better passivation behavior resulting in a lower corrosion rate. It related to the enrichment of iron carbonate and hydrocarbon by the dissolution of the carbide phase.     

Influence of iodide ions on corrosion of dual‐phase steel in sulfuric acid solution

Potassium iodide was studied for its corrosion inhibition property on the corrosion of dual‐phase steel in 0.5 M sulfuric acid at 25°C by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. Scanning electron microscopy was used to characterize the steel surface. The inhibition efficiency increases with the concentration of iodide ions. The thermodynamic parameters K_ads and ΔG⁰_ads are calculated and discussed. The probable inhibitive mechanism is proposed from the viewpoint of adsorption theory.     

Electrochemical corrosion behavior of plasma sprayed Al2O3‐13%TiO2 coatings in aqueous hydrochloric acid solution

One kind of conventional and two kinds of nanostructured Al₂O₃‐13%TiO₂ coatings were prepared by plasma spray process. The phase composition and microstructure of coatings were examined by means of scanning electron microscopy (SEM) and X‐ray diffraction (XRD). The potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) were used to investigate the corrosion behavior of coatings in aqueous hydrochloric acid solution. The results showed that nanostructured coatings had superior corrosion resistance compared to conventional Metco 130 coating. The corrosion resistance of coatings was mainly related to their microstructure and defects density. The EIS measurement for long time immersion in hydrochloric acid solution revealed that the corrosion resistance of coatings decreased with the increasing of immersion time. During the immersion period, electrochemical corrosion mainly occurred on the carbon steel substrate under NiCrAl coatings. In addition, the Al₂O₃‐13%TiO₂ coatings were also failed during corrosion in aqueous hydrochloric acid solution.     

Strychnos nux‐vomica an eco‐friendly corrosion inhibitor for mild steel in 1 M sulfuric acid medium

The inhibition efficiency of the extract of Strychnos nux‐vomica for the corrosion of mild steel in 1 M sulfuric acid was investigated using weight loss test (carried out at 303–323 K), electrochemical measurement, and scanning electron microscope (SEM). The results of weight loss studies indicated that the inhibition efficiency increased with inhibitor concentration and the temperature of the system (following Temkin adsorption isotherm). Electrochemical studies proved that the inhibitor acts through mixed mode of inhibition and the inhibitor molecules adsorb on the metal–solution interface. SEM studies supported the adsorption of the inhibitor over the metal surface. The possible active ingredient responsible for the anticorrosion effect is identified as brucine which is isolated and screened for the anticorrosion effect using electrochemical studies and quantum chemical studies. The possible mode of corrosion inhibition of brucine is also derived using FT‐IR studies.     

Inhibition action of tween‐80 on the corrosion of cold rolled steel in sulfuric acid

The inhibition action of a nonionic surfactant of tween‐80 on the corrosion of cold rolled steel (CRS) in sulfuric acid (H₂SO₄) has been investigated by weight loss and potentiodynamic polarization methods. Atomic force microscope (AFM) provided the CRS surface conditions. The results show that tween‐80 is a good inhibitor in 1.0 M H₂SO₄, and its adsorption obeys Langmuir adsorption isotherm. Effects of temperature (20–50 °C) and acid concentration (0.5–7.0 M) on the inhibition action were investigated. Polarization curves show that tween‐80 is a mixed‐type inhibitor in sulfuric acid, but prominently inhibits the cathodic reaction. The results obtained from weight loss and potentiodynamic polarization are consistent, and the inhibition action could also be evidenced by AFM images.     

Erosion‐corrosion of laser and thermally deposited coatings exposed in fluidised bed combustion plants

Coated low alloyed steel tubes were exposed in two combustion power plants of the type Circulating Fluidised Bed (CFB) and Pressurised Fluidised Bed Combustion (PFBC). The power plants were fired with wood chips and coal with a small addition of olive seeds, respectively. In addition to laser coating two thermal spray techniques were used; arc‐spray (air as carrier gas) and High Velocity Oxy Fuel (HVOF). The sample locations in the PFBC plant were at the highest and lowest loops of a platen immersed in the fluidising bed. The material temperatures in each loop were 450 °C and 400 °C, respectively. The exposure lasted over two firing seasons for a total time of 8089 h. In the CFB plant a probe was located at the cyclone entrance where the material temperature was 630 °C for an exposure time of about 2100 h before being reduced to 480 °C for a further 920 h. The material wastage was determined from metallographic studies on cross‐sections of rings cut from the exposed tubes. The nature and chemical composition of the corrosion products and deposits formed were determined by SEM/EDX, Auger spectroscopy, XPS and XRD. Cobalt based coatings show the best performance in both the PFBC plant and the CFB plant, while nickel based coatings are resistant to a corrosive atmosphere but very sensitive to erosion. The degree of corrosion is much larger in the CFB plant as is clearly seen from the chromium carbide containing coating, which totally degraded in this environment. Contrary the performance of the same coating was excellent in the fluidised bed due to its high erosion resistance. The material wastage of a coating with a specific composition is independent of the deposition method. No significant differences in spallation behaviour occurred among coatings deposited with the different techniques.     

Poly(m‐phenylenediamine)‐coated 316L SS: A promising material for bipolar plates in PEMFC environment

The applicability of conducting polymer coatings to enhance corrosion resistance of bipolar plates in proton exchange membrane fuel cells (PEMFC) is gaining greater significance as electrical conductivity is as important as corrosion resistance. Metaphenylenediamine (mPD) monomer was electropolymerized to poly(m‐phenylenediamine) (PmPD) conducting polymer over 316L SS and characterized by attenuated total reflectance infrared spectroscopy to confirm the formation of P mPD polymer. Scanning electron microscopy was used to study the surface morphology of the polymer. Open‐circuit potential, electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization studies were conducted to assess the corrosion protection performance of the PmPD polymer coating in PEMFC environment. The charge‐transfer resistance measured from EIS for the coated substrates was higher than the uncoated substrate. Potentiodynamic polarization studies showed lower corrosion current density for the PmPD‐coated substrates. All the results proved that the PmPD‐coated substrates could exhibit enhanced corrosion resistance in PEMFC environment.     

Inhibition of 304 stainless steel corrosion in acidic solution by Ferula gumosa (galbanum) extract

The inhibition effect of the extract of galbanum (Ferula gummosa Boiss.) on the corrosion of 304 stainless steel in 2 M HCl solution was studied by weight loss measurements, Tafel polarization, and electrochemical impedance spectroscopy (EIS) methods. It was found that the inhibition efficiency (IE) increases as the extract concentration is increased. Tafel polarization method revealed the mixed mode inhibition of galbanum extract (GE) with predominant control of anodic reaction. The effect of temperature on the corrosion behavior of steel indicates that inhibition efficiency of the natural substance increases with the rise in temperature. At all temperatures, the adsorption of the extract components onto the steel surface was found to follow the Temkin adsorption isotherm.     

EIS study on 2024‐T3 aluminum alloy corrosion in simulated acid rain under cyclic wet‐dry conditions

The wet‐dry cycle corrosion processes of 2024‐T3 aluminum alloys under different pH environments were investigated using electrochemical impedance (EIS) technique in conjunction with SEM method. The results show that, during the dry period of each cycle, the electrode potential was relatively stable and the corrosion processes can be studied using EIS technique. In the case of pH 3.5 and during the entire corrosion process, the Nyquist plot was composed of a high‐frequency capacitive arc due to corrosion reaction and a low‐frequency capacitive arc due to the formation of corrosion products layer, and the corrosion rate during the same cycle was almost the same. In the case of pH 4.5 and during the first several cycles, the Nyquist plot was composed of nearly only one capacitive arc due to the corrosion reaction, and the corrosion rate during the same cycle increased with time. Additionally, the EIS features of the entire corrosion processes of 2024‐T3 aluminum alloy were interpreted theoretically.