Economics and potential application of electrolytic hydrogen in the next decades

The demand for hydrogen will increase within the next decades mainly due to the necessity of producing clean and environmentally accepted fuels from fossil hydrocarbon resources of minor quality and from coal.The use of electrolytic hydrogen is limited by the economics of its production which is dominated by the cost of the electrical energy necessary for water splitting. The potential for cost reductions by the application of new electrolysis technologies is investigated and break-even electricity prices are calculated at which electrolytic hydrogen can compete with hydrogen produced from fossil fuels.Although in general electrolytic hydrogen production is not yet competitive, there are good prospects for advanced, highly efficient processes (e.g. the electrolysis of steam) to be developed within the next decades. Small and medium hydrogen production plants of this type might be competitive soon, and they are attractive if the oxygen by-product and the environmental advantages are taken into account.     

Hydrogen electrolyser technologies and their modelling for sustainable energy production: A comprehensive review and suggestions

The advancement of hydrogen technology is driven by factors such as climate change, population growth, and the depletion of fossil fuels. Rather than focusing on the controversy surrounding the environmental friendliness of hydrogen production, the primary goal of the hydrogen economy is to introduce hydrogen as an energy carrier alongside electricity. Water electrolysis is currently gaining popularity because of the rising demand for environmentally friendly hydrogen production. Water electrolysis provides a sustainable, eco-friendly, and high-purity technique to produce hydrogen. Hydrogen and oxygen produced by water electrolysis can be used directly for fuel cells and industrial purposes. The review is urgently needed to provide a comprehensive analysis of the current state of water electrolysis technology and its modelling using renewable energy sources. While individual methods have been well documented, there has not been a thorough investigation of these technologies. With the rising demand for environmentally friendly hydrogen production, the review will provide insights into the challenges and issues with electrolysis techniques, capital cost, water consumption, rare material utilization, electrolysis efficiency, environmental impact, and storage and security implications. The objective is to identify current control methods for efficiency improvement that can reduce costs, ensure demand, increase lifetime, and improve performance in a low-carbon energy system that can contribute to the provision of power, heat, industry, transportation, and energy storage. Issues and challenges with electrolysis techniques, capital cost, water consumption, rare material utilization, electrolysis efficiency, environmental impact, and storage and security implications have been discussed and analysed. The primary objective is to explicitly outline the present state of electrolysis technology and to provide a critical analysis of the modelling research that had been published in recent literatures. The outcome that emerges is one of qualified promise: hydrogen is well-established in particular areas, such as forklifts, and broader applications are imminent. This evaluation will bring more research improvements and a road map to aid in the commercialization of the water electrolyser for hydrogen production. All the insights revealed in this study will hopefully result in enhanced efforts in the direction of the development of advanced hydrogen electrolyser technologies towards clean, sustainable, and green energy.     

Hydrogen from solar energy,a clean energy carrier from a sustainable source of energy

Solar energy is going to play a crucial role in the future energy scenario of the world that conducts interests to solar-to-hydrogen as a means of achieving a clean energy carrier. Hydrogen is a sustainable energy carrier, capable of substituting fossil fuels and decreasing carbon dioxide (CO₂) emission to save the world from global warming. Hydrogen production from ubiquitous sustainable solar energy and an abundantly available water is an environmentally friendly solution for globally increasing energy demands and ensures long-term energy security. Among various solar hydrogen production routes, this study concentrates on solar thermolysis, solar thermal hydrogen via electrolysis, thermochemical water splitting, fossil fuels decarbonization, and photovoltaic-based hydrogen production with special focus on the concentrated photovoltaic (CPV) system. Energy management and thermodynamic analysis of CPV-based hydrogen production as the near-term sustainable option are developed. The capability of three electrolysis systems including alkaline water electrolysis (AWE), polymer electrolyte membrane electrolysis, and solid oxide electrolysis for coupling to solar systems for H₂ production is discussed. Since the cost of solar hydrogen has a very large range because of the various employed technologies, the challenges, pros and cons of the different methods, and the commercialization processes are also noticed. Among three electrolysis technologies considered for postulated solar hydrogen economy, AWE is found the most mature to integrate with the CPV system. Although substantial progresses have been made in solar hydrogen production technologies, the review indicates that these systems require further maturation to emulate the produced grid-based hydrogen.     

Hydrogen production by methanol aqueous electrolysis using photovoltaic energy: Algerian potential

Hydrogen is considered as the most promising energy carrier for providing a clean, reliable and sustainable energy system. It can be produced from a diverse array of potential feed stocks including water, fossil fuels and organic matter. Electrolysis is the best option for producing hydrogen very quickly and conveniently. Water electrolysis as a source of hydrogen production has recently gained much attention since it can produce high purity hydrogen and can be compatible with renewable energies. Besides the water electrolysis, aqueous methanol electrolysis has been reported in several studies. The aqueous methanol electrolysis proceeds at much lower voltage than that with the water electrolysis. As a result of the substantially lower operating voltage, the energy efficiency for methanol electrolysis can be higher than that for water electrolysis. In this paper, we are interesting to methanol electrolysis in order to produce hydrogen. The relation linking hydrogen production rate to the power needed to electrolyse a unit volume of aqueous methanol solution has been determined. Using this relation, the potential of hydrogen from aqueous methanol solution using a PV solar as the energy system has been evaluated for different locations in Algeria.     

Synergistic roles of off-peak electrolysis and thermochemical production of hydrogen from nuclear energy in Canada

Hydrogen as a clean energy carrier is frequently identified as a major solution to the environmental problem of greenhouse gases, resulting from worldwide dependence on fossil fuels. However, most of the world's hydrogen (about 96%) is currently produced from fossil fuels, which does not address the issue of greenhouse gases. Although there is a large motivation of the “hydrogen economy”, for improvement of urban air quality, energy security, and integration of intermittent renewable energy sources, CO₂ free energy sources are critical to hydrogen becoming a significant energy carrier. Two technologies, applied in tandem, have a promising potential to generate hydrogen without leading to greenhouse gas emissions: 1) electrolysis and 2) thermochemical decomposition of water. This paper will investigate their unique complementary roles to reduce costs of hydrogen production. Together they have a unique potential to serve both de-centralized hydrogen needs in periods of low-demand electricity, and centralized base-load production from a nuclear station. Thermochemical methods have a significantly higher thermal efficiency, but electrolysis can take advantage of low electricity prices during off-peak hours, as well as intermittent and de-centralized supplies like wind, solar or tidal power. By effectively linking these systems, water-based production of hydrogen can become more competitive against the predominant existing technology, SMR (steam-methane reforming).     

Life cycle cost analysis: A case study of hydrogen energy application on the Orkney Islands

Hydrogen can compensate for the intermittent nature of some renewable energy sources and encompass the options of supplying renewables to offset the use of fossil fuels. The integrating of hydrogen application into the energy system will change the current energy market. Therefore, this paper deploys the life cycle cost analysis of hydrogen production by polymer electrolyte membrane (PEM) electrolysis and applications for electricity and mobility purposes. The hydrogen production process includes electricity generated from wind turbines, PEM electrolyser, hydrogen compression, storage, and distribution by H₂ truck and tube trailer. The hydrogen application process includes PEM fuel cell stacks generating electricity, a H₂ refuelling station supplying hydrogen, and range extender fuel cell electric vehicles (RE-FCEVs). The cost analysis is conducted from a demonstration project of green hydrogen on a remote archipelago. The methodology of life cycle cost is employed to conduct the cost of hydrogen production and application. Five scenarios are developed to compare the cost of hydrogen applications with the conventional energy sources considering CO₂ emission cost. The comparisons show the cost of using hydrogen for energy purposes is still higher than the cost of using fossil fuels. The largest contributor of the cost is the electricity consumption. In the sensitivity analysis, policy supports such as feed-in tariff (FITs) could bring completive of hydrogen with fossil fuels in current energy market.     

A solar–wind hydrogen energy system for the Ceará state – Brazil

In this paper, a program of electrolytic hydrogen energy for the Ceará state in Brazil is proposed. Hydrogen will be produced through the assistance of photovoltaic cell panels and wind turbines. The generated hydrogen will serve as an energy carrier and will be used in every application where fossil fuels are being used today. The scenarios of fast and slow introduction of hydrogen and of no introduction of hydrogen were envisaged. Results indicate that the introduction of renewable energy hydrogen will increase the energy consumption and the gross internal product per capita of the Ceará state. In the same time it will reduce pollution originated from fossil fuels combustion and consequently will increase the quality of life of the population of such federal state of Brazil.     

Techno-economic assessment of hydrogen production from seawater

Population growth and the expansion of industries have increased energy demand and the use of fossil fuels as an energy source, resulting in release of greenhouse gases (GHG) and increased air pollution. Countries are therefore looking for alternatives to fossil fuels for energy generation. Using hydrogen as an energy carrier is one of the most promising alternatives to replace fossil fuels in electricity generation. It is therefore essential to know how hydrogen is produced. Hydrogen can be produced by splitting the water molecules in an electrolyser, using the abondand water resources, which are covering around ? of the Earth's surface. Electrolysers, however, require high-quality water, with conductivity in the range of 0.1–1 μS/cm. In January 2018, there were 184 offshore oil and gas rigs in the North Sea which may be excellent sites for hydrogen production from seawater. The hydrogen production process reported in this paper is based on a proton exchange membrane (PEM) electrolyser with an input flow rate of 300 L/h. A financially optimal system for producing demineralized water from seawater, with conductivity in the range of 0.1–1 μS/cm as the input for electrolyser, by WAVE (Water Application Value Engine) design software was studied. The costs of producing hydrogen using the optimised system was calculated to be US$3.51/kg H₂. The best option for low-cost power generation, using renewable resources such as photovoltaic (PV) devices, wind turbines, as well as electricity from the grid was assessed, considering the location of the case considered. All calculations were based on assumption of existing cable from the grid to the offshore, meaning that the cost of cables and distribution infrastructure were not considered. Models were created using HOMER Pro (Hybrid Optimisation of Multiple Energy Resources) software to optimise the microgrids and the distributed energy resources, under the assumption of a nominal discount rate, inflation rate, project lifetime, and CO₂ tax in Norway. Eight different scenarios were examined using HOMER Pro, and the main findings being as follows:The cost of producing water with quality required by the electrolyser is low, compared with the cost of electricity for operation of the electrolyser, and therefore has little effect on the total cost of hydrogen production (less than 1%).The optimal solution was shown to be electricity from the grid, which has the lowest levelised cost of energy (LCOE) of the options considered. The hydrogen production cost using electricity from the grid was about US$ 5/kg H₂.Grid based electricity resulted in the lowest hydrogen production cost, even when costs for CO₂ emissions in Norway, that will start to apply in 2025 was considered, being approximately US$7.7/kg H₂.From economical point of view, wind energy was found to be a more economical than solar.     

From wave to jet and from jet to hydrogen: A promising hybrid system

One of the main challenges that our society must overcome in this century is that of finding alternative energy sources to fossil fuels. These, ideally, must be inexpensive, less polluting than current fuels and available for a substantial time. One promising alternative is hydrogen, which has the great advantage that it can be produced by coupling renewable energy devices with water electrolysis. Several projects devoted to connecting photovoltaic and wind systems with electrolysis devices have been successful; however, little research has been done into the coupling of ocean wave energy converters with water electrolysis. The work here proposes a basic system that stores the energy from waves in the form of hydrogen. The WEC considered is a novel design known as a Blow-Jet, which captures waves and converts them into a water jet. The performance of the Blow-Jet is found to depend more on wavelength than on wave height. The electrolyser results show, at 0.200 A and 1.88 V, that the electrolysis of water produces 0.082 Nl h⁻¹ of hydrogen and a current efficiency (η_I) of 90.58%.     

Experimental investigation of solar-hydrogen energy system performance

Recently, the Solar-hydrogen energy system (SHES) becomes a reality thanks as well as a very common topic to energy research in Egypt as it is now being the key solution of different energy problems including global warming, poor air quality and dwindling reserves of liquid hydrocarbon fuels. Hydrogen is a flexible storage medium for energy and can be generated by the electrolysis of water. It is more particularly advantageous and efficient when the electrolyzer is simply coupled to a source of renewable electrical energy. This paper examines the operation of alkaline water electrolysis coupled with solar photovoltaic (PV) source for hydrogen generation with emphasis on the electrolyzer efficiency. PV generator is simulated using Matlab/Simulink to obtain its characteristics under different operating conditions with solar irradiance and temperature variations. The experimental alkaline water electrolysis system is built in the fluid mechanics laboratory of Menoufiya University and tested at certain input voltages and currents which are fed from the PV generator. The effects of voltage, solution concentration of electrolyte and the space between the pair of electrodes on the amount of hydrogen produced by water electrolysis as well as the electrolyzer efficiency are experimentally investigated. The water electrolysis of different potassium hydroxide aqueous solutions is conducted under atmospheric pressure using stainless steel electrodes. The experimental results showed that the performance of water electrolysis unit is highly affected by the voltage input and the gap between the electrodes. Higher rates of produced hydrogen can be obtained at smaller space between the electrodes and also at higher voltage input. The maximum electrolyzer efficiency is obtained at the smallest gap between electrodes, however, for a specified input voltage value within the range considered.     

Hydrogen production from solar energy

Three alternatives for hydrogen production from solar energy have been analyzed on both efficiency and economic grounds. The analysis shows that the alternative using solar energy followed by thermochemical decomposition of water to produce hydrogen is the optimum one. The other schemes considered were the direct conversion of solar energy to electricity by silicon cells and water electrolysis, and the use of solar energy to power a vapor cycle followed by electrical generation and electrolysis. The capital cost of hydrogen via the thermochemical alternative was estimated at $575/kW of hydrogen output or $3·15/million Btu. Although this cost appears high when compared with hydrogen from other primary energy sources or from fossil fuel, environmental and social costs which favor solar energy may prove this scheme feasible in the future.     

Economic comparison of solar hydrogen generation by means of thermochemical cycles and electrolysis

Hydrogen is acclaimed to be an energy carrier of the future. Currently, it is mainly produced by fossil fuels, which release climate-changing emissions. Thermochemical cycles, represented here by the hybrid-sulfur cycle and a metal oxide based cycle, along with electrolysis of water are the most promising processes for ‘clean’ hydrogen mass production for the future. For this comparison study, both thermochemical cycles are operated by concentrated solar thermal power for multistage water splitting. The electricity required for the electrolysis is produced by a parabolic trough power plant. For each process investment, operating and hydrogen production costs were calculated on a 50 MW_th scale. The goal is to point out the potential of sustainable hydrogen production using solar energy and thermochemical cycles compared to commercial electrolysis. A sensitivity analysis was carried out for three different cost scenarios. As a result, hydrogen production costs ranging from 3.9–5.6 €/kg for the hybrid-sulfur cycle, 3.5–12.8 €/kg for the metal oxide based cycle and 2.1–6.8 €/kg for electrolysis were obtained.     

Hydrogen versus synthetic fossil fuels

The fuels most considered for the post petroleum and natural gas era, hydrogen (gaseous and liquid) and synthetic fluid fossil fuels, have been compared by taking into account production costs, utilization efficiencies and environmental effects. Three different cost bases have been used for hydrogen depending on the primary energy sources used in its production. The results show that hydrogen is a much more cost effective energy carrier than synthetic fossil fuels. In addition to its environmental and efficiency benefits, hydrogen causes resource conservation, savings in transportation and capital investment, and reduction in inflation.     

National hydrogen energy program in Brazil

To face the 1973 energy crisis and allow a reduction of fossil fuels imports. Brazil has developed an important alcohol program, suited to secure a major share of liquid fuels supply to be used in transportation sectors.National energy resource agencies point out that emphasis should be put on biomass and electricity.Having the second largest hydropower potential in the world, the Brazilian dilemma is that one-third of this potential is situated in the far Amazon region, whereas consumption centres are in the Southeast region. Thus, hydrogen presents itself as an excellent carrier for our country.The energy system in Brazil should be oriented towards a system based on electricity and hydrogen. With the availability of off-peak hydroelectricity at a low cost and new, very large plants starting operation, the situation appears quite favourable for water electrolysis and hydrogen production development. The production of electrolytic hydrogen, which can be transported and stored, is specially interesting because it allows a heavy electricity utilization well-fitted to production management. Its use would modulate and optimize electricity uses.Hydrogen production would be used in the chemical industry and for energy purposes.Relevant aspects of the Brazilian hydrogen energy program are described.     

Potential importance of hydrogen as a future solution to environmental and transportation problems

Air pollution is a serious public health problem throughout the world, especially in industrialized and developing countries. In industrialized and developing countries, motor vehicle emissions are major contributors to urban air quality. Hydrogen is one of the clean fuel options for reducing motor vehicle emissions. Hydrogen is not an energy source. It is not a primary energy existing freely in nature. Hydrogen is a secondary form of energy that has to be manufactured like electricity. It is an energy carrier. Hydrogen has a strategic importance in the pursuit of a low-emission, environment-benign, cleaner and more sustainable energy system. Combustion product of hydrogen is clean, which consists of water and a little amount of nitrogen oxides. Hydrogen has very special properties as a transportation fuel, including a rapid burning speed, a high effective octane number, and no toxicity or ozone-forming potential. It has much wider limits of flammability in air than methane and gasoline. Hydrogen has become the dominant transport fuel, and is produced centrally from a mixture of clean coal and fossil fuels (with C-sequestration), nuclear power, and large-scale renewables. Large-scale hydrogen production is probable on the longer time scale. In the current and medium term the production options for hydrogen are first based on distributed hydrogen production from electrolysis of water and reforming of natural gas and coal. Each of centralized hydrogen production methods scenarios could produce 40 million tons per year of hydrogen. Hydrogen production using steam reforming of methane is the most economical method among the current commercial processes. In this method, natural gas feedstock costs generally contribute approximately 52–68% to the final hydrogen price for larger plants, and 40% for smaller plants, with remaining expenses composed of capital charges. The hydrogen production cost from natural gas via steam reforming of methane varies from about 1.25 US$/kg for large systems to about 3.50 US$/kg for small systems with a natural gas price of 6 US$/GJ. Hydrogen is cheap by using solar energy or by water electrolysis where electricity is cheap, etc.     

A techno-economic appraisal of hydrogen generation and the case for solid oxide electrolyser cells

There is significant interest in alternatives to fossil fuels in order to reduce carbon dioxide emissions. One option is the use of hydrogen in applications such as fuel cells. There are various routes to the production of hydrogen, one being via the electrolysis of water. Water electrolysers are already operational within industry on a small-scale, accounting for 4% of world hydrogen production. These electrolysers operate at low temperatures and require electrical power input that has been shown to be costly due to the limited efficiency of the electrolysis process. However, the use of high temperature solid oxide electrolyser cells (SOECs) has the potential to generate hydrogen with a higher electrical efficiency which may allow electrolysis to become cost competitive with steam methane reforming (SMR), depending on where the heat and electrical power to service the SOEC comes from.This paper examines the various routes to hydrogen production and, in particular electrolysis technologies. The cost of hydrogen production is examined in the context of the source of the electricity and the efficiency of the electrolysis process compared to SMR generation. It is found that to become cost competitive with SMR, the lowest cost electricity is required, sourced either from nuclear or combined cycle gas turbine plants with electrolysis efficiency as high as possible, meaning that SOEC technology is particularly attractive.     

Recognizing the role of uncertainties in the transition to renewable hydrogen

Achieving the goal of net zero emissions targeted by many governments and businesses around the world will require an economical zero-emissions fuel, such as hydrogen. Currently, the high production cost of zero emission ‘renewable’ hydrogen, produced from electrolysis powered by renewable electricity, is hindering its adoption. In this paper, we examine the role of uncertainties in projections of techno-economic factors on the transition from hydrogen produced from fossil fuels to renewable hydrogen. We propose an integrated framework, linking techno-economic and Monte-Carlo based uncertainty analysis with quantitative hydrogen supply-demand modelling, to examine hydrogen production by different technologies, and the associated greenhouse gas (GHG) emissions from both the feedstock supply and the production process. The results show that the uncertainty around the cost of electrolyser systems, the capacity factor, and the gas price are the most critical factors affecting the timing of the transition to renewable H₂. We find that hydrogen production will likely be dominated by fossil fuels for the next few decades if the cost of carbon emissions are not accounted for, resulting in cumulative emissions from hydrogen production of 650 Mt CO₂-e by 2050. However, implementing a price on carbon emissions can significantly expedite the transition to renewable hydrogen and cut the cumulative emissions significantly.     

Environmental and energy life cycle analyses of passenger vehicle systems using fossil fuel-derived hydrogen

Hydrogen energy utilization is expected due to its environmental and energy efficiencies. However, many issues remain to be solved in the social implementation of hydrogen energy through water electrolysis. This analyzes and compares the energy consumption and GHG emissions of fossil fuel-derived hydrogen and gasoline energy systems over their entire life cycle. The results demonstrate that for similar vehicle weights, the hydrogen energy system consumes 1.8 MJ/km less energy and emits 0.15 kg-CO 2 eq./km fewer GHG emissions than those of the gasoline energy system. Hydrogen derived from fossil fuels may contribute to future energy systems due to its stable energy supply and economic efficiency. Lowering the power source carbon content also improved the environmental and energy efficiencies of hydrogen energy derived from fossil fuels.     

Hydrogen as a vector for central receiver solar utilities

An assessment is presented to use hydrogen or hydrogen-rich fuels as a vector in the Central Receiver Solar Utility (CRSU) concept.

The CRSU is conceived to meet primarily the domestic energy requirements for space heating and hot water production of a community. It normally operates to provide low grade heat with sensible seasonal heat storage and district heating systems. However, there are institutional problems connected with using sensible heat storage and low grade energy distribution systems into dwellings.

An alternative to this would be to produce hydrogen and hydrogen-rich fuels by using an advanced conversion technology and eliminate low grade heat storage and distribution systems. Two developing technologies, namely high temperature electrolysis and thermochemical processes, are considered for production of the vector. Then, an assessment is carried out at the conceptual level for fully dedicated Central Receiver Solar Utility Plants which integrate a central receiver system, thermochemical plant or electrical power generating system and synthetic fuel production plant with necessary auxiliary sub-systems.

It is shown that for a 10% capital recovery factor, the cost of hydrogen at the plant will be about $18 per GJ using thermochemical processes and about $20 per GJ using high temperature electrolysis processes.

The solar-hydrogen can also be converted to a more easily stored fuel for domestic use such as methanol, ethanol, ammonia or fuel oil. In this case, there is a distinct possibility that by using waste heavy fuels, tar sands and biomass, the cost of synthetic fuel can be considerably reduced.