共查询到17条相似文献,搜索用时 156 毫秒
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TiAlN涂层铣刀铣削9SiCr钢切削性能试验研究 总被引:9,自引:0,他引:9
采用TiAlN涂层刀具,对合金工具钢9SiCr的高速铣削加工性能进行试验研究,分析铣削速度对铣削力、表面粗糙 度、表面形貌、切屑变形和刀具的磨损的影响。并获得能够保证对其进行高效高精度加工的合理工艺参数。 相似文献
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采用单因素试验和正交试验对铣削加工参数的设定进行表面粗糙度研究,分析了单一铣削参数对表面粗糙度的影响规律,结果表明:在一定铣削参数范围内,铣削深度越小表面粗糙度值越大,表面粗糙度随着铣削深度的增加而降低。通过正交实验的极差分析得出影响表面粗糙度的主次影响顺序:铣削深度影响最为显著、主轴转速次之、每齿进给量较次之和径向切宽影响最小。通过minitab统计学软件,分析了两参数因素之间的交互作用对表面粗糙度的影响,其中主轴转速和铣削深度的相互作用对表面粗糙度的影响较大。在低速铣削范围内,得出高转速、大的切深和小的每齿进给量对提高表面粗糙度非常有利。 相似文献
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在常温与液氮超低温环境下对芳纶纤维增强复合材料进行微铣削对比加工试验,获取不同参数环境下的加工表面质量和铣削力数据。结果表明:超低温铣削加工环境能够对加工材料进行改性,降低强度、韧性等属性,使其易于切削,减少抽丝拉毛缺陷的产生,纤维断屑彻底,有助于获得更加优异的表面形貌。超低温环境充分抑制了烧蚀缺陷的产生,提高了加工表面质量,铣削表面粗糙度可达到2 μm以下。与常温环境相比,超低温加工环境具有以下优势:在较高的进给速度下仍能保持良好的铣削表面质量,可以在保证加工质量的同时,一定程度上提高加工效率;铣削力减小明显,刀具表面磨损较小;改善了芳纶纤维复合材料的铣削加工性能,提高了铣削加工表面质量。 相似文献
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Application of Taguchi and response surface methodologies for surface roughness in machining glass fiber reinforced plastics by PCD tooling 总被引:1,自引:1,他引:0
This paper discusses the use of Taguchi and response surface methodologies for minimizing the surface roughness in machining
glass fiber reinforced (GFRP) plastics with a polycrystalline diamond (PCD) tool. The experiments have been conducted using
Taguchi’s experimental design technique. The cutting parameters used are cutting speed, feed and depth of cut. The effect
of cutting parameters on surface roughness is evaluated and the optimum cutting condition for minimizing the surface roughness
is determined. A second-order model has been established between the cutting parameters and surface roughness using response
surface methodology. The experimental results reveal that the most significant machining parameter for surface roughness is
feed followed by cutting speed. The predicted values and measured values are fairly close, which indicates that the developed
model can be effectively used to predict the surface roughness in the machining of GFRP composites. The predicted values are
confirmed by using validation experiments. 相似文献
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车铣复合加工是近些年来发展起来的先进的切削加工技术之一。本文采用正交实验方法,进行了正交车铣加工铝合金工件材料的切削实验,确定了车铣切削用量(铣刀转速、轴向进给量、每齿进给量等)与已加工表面粗糙度之间的关系。最后,通过正交实验法的方差分析进一步确定了各因素对表面粗糙度的影响及主次顺序。实验表明,铣刀转速(切削速度)和工件转速对表面粗糙度的影响较大。 相似文献
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A cutting force model considering influence of radius of curvature for sculptured surface machining 总被引:2,自引:2,他引:0
Qingyuan Cao Deyi Xue Jun Zhao Yueen Li 《The International Journal of Advanced Manufacturing Technology》2011,54(5-8):821-835
A new cutting force model considering influence of radius of curvature is introduced in this research for sculptured surface machining with ball-end mill. In this model, first the whole cutting region near the cutter contact (CC) point on the sculptured surface is approximated by a spherical surface, and the radius of this spherical surface is used as the radius of curvature at the CC point. Then equations to estimate the cutting forces at a differential element on the cutting edge are established. By obtaining the cutter-workpiece contact areas based on geometries of the cutter and the sculptured surface, the mathematical model for estimating the total cutting forces in different directions is then developed. Experiments have also been conducted to measure the cutting forces considering different radii of curvatures on the sculptured surfaces. The analytically estimated cutting forces match well with the actual cutting forces obtained through experiments. 相似文献
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Machine tool chatter is a serious problem which deteriorates surface quality of machined parts and increases tool wear, noise, and even causes tool failure. In the present paper, machine tool chatter has been studied and a stability lobe diagram (SLD) has been developed for a two degrees of freedom system to identify stable and unstable zones using zeroth order approximation method. A dynamic cutting force model has been modeled in tangential and radial directions using regenerative uncut chip thickness. Uncut chip thickness has been modeled using trochoidal path traced by the cutting edge of the tool. Dynamic cutting force coefficients have been determined based on the average force method. Several experiments have been performed at different feed rates and axial depths of cut to determine the dynamic cutting force coefficients and have been used for predicting SLD. Several other experiments have been performed to validate the feasibility and effectiveness of the developed SLD. It is found that the proposed method is quite efficient in predicting the SLD. The cutting forces in stable and unstable cutting zone are in well agreement with the experimental cutting forces. 相似文献