热超声倒装焊在制作大功率GaN基LED中的应用

设计了适合于倒装的大功率GaN基LED芯片结构,在倒装基板硅片上制作了金凸点,采用热超声倒装焊接(FCB)技术将芯片倒装在基板上.测试结果表明获得的大面积金凸点连接的剪切力最高达53.93 g/bump,焊接后的GaN基绿光LED在350 mA工作电流下正向电压为3.0 V.将热超声倒装焊接技术用于制作大功率GaN基LED器件,能起到良好的机械互连和电气互连.     

GaN基功率型LED芯片散热性能测试与分析

与正装LED相比,倒装焊芯片技术在功率型LED的散热方面具有潜在的优势.对各种正装和倒装焊功率型LED芯片的表面温度分布进行了直接测试,对其散热性能进行了分析.研究表明,焊接层的材料、焊接接触面的面积和焊接层的质量是制约倒装焊LED芯片散热能力的主要因素;而对于正装LED芯片,由于工艺简单,减少了中间热沉,通过结构的优化,工艺的改进,完全可以达到与倒装焊LED芯片相同的散热能力.     

大功率白光LED封装技术面临的挑战

发光二极管（LED）是一类可直接将电能转化为可见光和热等辐射能的发光器件,具有一系列优异特性,被认为是最有可能进入普通照明领域的一种“绿色照明光源”。目前市场上功率型LED还远达不到家庭日常照明的要求。封装技术是决定LED进入普通照明领域的关键技术之一。文章对LED芯片的最新研究成果以及封装的作用做了简单介绍,重点论述了封装的关键技术,包括共晶焊接、倒装焊接以及散热技术,最后指出了未来LED封装技术的发展趋势及面临的挑战。     

功率型倒装结构LED系统热模拟及热阻分析

为了了解功率型倒装结构LED系统各部分热阻,找出LED系统散热关键,对功率型倒装结构LED系统进行了有限元热模拟,同时结合传热学基本原理分析了各部分的热阻.结果表明,LED系统中凸点,Si-submount管壳和散热体的自身热阻较小,而芯片、粘结剂、散热体-环境的热阻较大,占系统热阻主要部分.因此优化设计芯片与散热体,选取导热率高的粘结剂,可以有效降低LED系统的热阻,成为LED系统散热设计的关键.     

功率型倒装结构LED系统热模拟及热阻分析

为了了解功率型倒装结构LED系统各部分热阻,找出LED系统散热关键,对功率型倒装结构LED系统进行了有限元热模拟,同时结合传热学基本原理分析了各部分的热阻.结果表明,LED系统中凸点,Si-submount管壳和散热体的自身热阻较小,而芯片、粘结剂、散热体-环境的热阻较大,占系统热阻主要部分.因此优化设计芯片与散热体,选取导热率高的粘结剂,可以有效降低LED系统的热阻,成为LED系统散热设计的关键.     

大功率倒装单片集成LED芯片的自隔离散热技术

提出采用 自隔离散热技术解决大功率倒装单片集成LED芯片散热与绝缘之间的矛盾问题.基于自隔离散热技术原理,利用微纳加工技术,通过在AlN陶瓷基板上生长隔离金属岛制备自隔离散热基板.采用多胞串并联网络结构设计大功率倒装单片集成LED芯片,芯片尺寸为1.5 mmx4.5 mm.在200 mA的驱动电流下,大功率倒装单片集成LED芯片的正向电压为8.3 V,反向漏电流小于100 nA.当输入电流为2 A时,大功率倒装单片集成LED芯片的输入功率为20W,其最大光输出功率为8.3 W,插墙效率为42.08％,峰值热阻约为1.23 K/W,平均热阻约为1.17 K/W.     

采用热压焊工艺实现金凸点芯片的倒装焊接

金凸点芯片的倒装焊接是一种先进的封装技术.叙述了钉头金凸点硅芯片在高密度薄膜陶瓷基板上的热压倒装焊接工艺方法,通过设定焊接参数达到所期望的最大剪切力,分析研究互连焊点的电性能和焊接缺陷,实现了热压倒装焊工艺的优化.同时,还简要介绍了芯片钉头金凸点的制作工艺.     

功率型LED封装关键技术与展望

二十一世纪,功率型LED作为一种高效节能环保的绿色固体光源将迅速发展并得到更广泛的应用。本文介绍了LED封装结构及封装过程中散热、荧光粉涂覆、光学设计和倒装芯片封装工艺等关键技术,并对功率型LED封装技术的发展进行了展望。     

凸点芯片倒装焊接技术

凸点芯片倒装焊接是一种具有发展潜力的芯片互连工艺技术。目前主要有C4、热超声和导电粘接剂等工艺方法,本文介绍了这三种工艺的技术特点、工艺流程及应用领域。     

RFID芯片超声倒装封装技术研究

超声倒装是近年来芯片封装领域中快速发展的一种倒装技术,具有连接强度高、接触电阻低、可靠性高、低温下短时完成和成本低的优势,特别适合较少凸点的RFID芯片封装。在镀Ni/Au铜基板上进行了RFID芯片超声倒装焊接实验,金凸点与镀Ni/Au铜基板之间实现了冶金结合,获得了良好的力学与电气性能,满足射频要求。     

Thermosonic flip-chip bonding for SAW filter

A flip-chip bonding (FCB) method suitable for the surface acoustic wave (SAW) filter was developed. In this method, the gold-ball bumps formed on the chip are directly bonded onto the ceramic substrate by thermosonic bonding. After FCB, they are sealed with a cap without using underfill resin. To obtain high bond strength, characteristic properties of the substrate electrode and the ball bump, were optimized. Furthermore, bondability has been improved by adopting a ramp-up loading profile. The reliability test was carried out with 6-pin SAW chips, and we confirmed the sufficient reliability of bonds.     

减少GaAs发光二极管键合陷坑的方法

砷化镓(GaAs)发光二极管LED芯片既可作为发光器件,也可作为光电显示器件,并以其低能耗高亮度的优势被广泛应用,然而由于GaAs材料在机械性能上的不足,使其很容易在组装过程中产生键合陷坑,并对大批量生产造成影响。文章通过对比分析GaAs与Si的机械特性以及GaAs发光二极管的键合特殊性,较为系统地阐述了GaAs发光二极管产生键合陷坑的原因,并针对超声能量、键合压力、载片台温度等键合参数对GaAs发光二极管产生键合陷坑的影响,进行了充分的单项试验,根据试验结果制定了减少GaA s发光二极管键合陷坑的键合方法,极大提高了GaAs发光二极管的键合可靠性。     

Increasing the bonding strength of chips on flex substrates using thermosonic flip-chip bonding process with nonconductive paste

Thermosonic flip-chip bonding process with a nonconductive paste (NCP) was employed to improve the processability and bonding strength of the flip-chip onto flex substrates (FCOF). A non-conductive paste was deposited on the surface of the copper electrodes over the flex substrate, and a chip with eight gold bumps bonded onto the copper electrodes by the thermosonic flip-chip bonding process.For the chips and flex substrates assembly, ultrasonic power is important in the removal of some of the non-conductive paste on the surface of copper electrodes during thermosonic bonding. Accordingly, gold stud bumps in this study were directly bonded onto copper electrodes to form successful electrical paths between chips and the flex substrate. A particular ultrasonic power resulted in some metallurgical bonding between the gold bumps and the copper electrodes, increasing the bonding strength. The ultrasonic power was not only to remove the NCP from the copper electrodes, but also formed metallurgical bonds during the thermosonic flip-chip bonding process with NCP.In this study, the parameters of the bonding of chips onto flex substrates using thermosonic flip-chip bonding process with NCP were a bonding force of 4.9 N, a curing time of 40 s, a curing temperature of 140 °C and an ultrasonic power of 14.46 W. The processability and bonding strength of flip-chips on flex substrates using thermosonic bonding process with NCP was verified in this study. This process has great potential to be applied to the packaging of consumed electronic products.     

太阳能LED路灯的研制

随着社会的发展和人口的增长,人们对能源的需求量越来越大,节能环保已经成为人类迫切需要解决的问题。太阳能作为一种清洁能源受到越来越多的关注,而LED具有发光效率高、寿命长等优点。基于Si1000单片机,采用蓄电池充电芯片LT3652和LED驱动芯片LT3756,将太阳能光伏发电和LED照明相结合,应用于小型街道路灯照明系统,并结合传感技术及无线通讯技术,提高了蓄电池的充电效率,实现了光控、声控、及无线控制功能。     

大功率LED伏安特性模型研究

研究了大功率LED芯片的伏安特性。基于LED 芯片的特殊性,从经典的PN结伏安特性出发,进行理论推导并通过选择不同的基函 数,构建出了大功率LED芯片的伏安特性新 模型和优化模型,模型中的系数采用最小二乘法进行确定。对大功率LED芯片的实测 伏安特性数据表明,本文构建出的优化模型比经典的PN结模型更能准确表征LED的伏安特性 ,与实测的伏安特性数据一致性更高,更具实用价值。     

Parameter driven monitoring for a flip-chip LED module under power cycling condition

In this paper, a parameter driven monitoring model is introduced, in which a flip-chip LED module was investigated during a power cycling test. This approach was investigated to develop a monitoring model to describe thermally induced solder fatigue as root cause of flip-chip failure in a power cycling test. As monitoring parameter the thermal resistance of the LED module was used, which was determined by thermal impedance measurements of the whole LED module, as well as for each LED chip itself. Further analyses of the occurring temperature at the LED junction recorded of each chip during the power cycling test were used to generate a prediction model. The evaluation of the temperature change allowed to forecast the number of cycles until failure.     

Gold Stud Bumps Flip-Chip Bonded onto Copper Electrodes with Titanium and Silver Layers

The purpose of this study was to develop the thermosonic flip-chip bonding process for gold stud bumps bonded onto copper electrodes on an alumina substrate. Copper electrodes were deposited with silver as the bonding layer and with titanium as the diffusion barrier layer. Deposition of these layers on copper electrodes improves the bonding quality between the gold stud bumps and copper electrodes. With appropriate bonding parameters, 100% bondability was achieved. Bonding strength between the gold stud bumps and copper electrodes was much higher than the value converted from the standards of the Joint Electron Device Engineering Council (JEDEC). The effects of process parameters, including bonding force, ultrasonic power, and bonding time, on bonding strength were also investigated. Experimental results indicate that bonding strength increased as bonding force and ultrasonic power increased and did not deteriorate after prolonged storage at elevated temperatures. Thus, the reliability of the high-temperature storage (HTS) test for gold stud bumps flip-chip bonded onto a silver bonding layer and titanium diffusion barrier layer is not a concern. Deposition of these two layers on copper electrodes is an effective and direct method for thermosonic flip-chip bonding of gold stud bumps to a substrate, and ensures excellent bond quality. Applications such as flip-chip bonding of chips with low pin counts or light-emitting diode (LED) packaging are appropriate.     

一种太阳能供电LED照明系统电路设计

文章以太阳能供电的LED照明系统为研究对象,探讨了其基本构成,重点探讨了太阳能充电控制器的设计及其电路实现。设计了以PWM控制器CS51221为控制核心的充电控制器的电路,探讨了相关元器件参数的计算方法：分析了LED照明驱动系统的组成及其功能,设计了以NCP3066为核心的LED驱动电路、光敏二极管开关电路、PWM波调光电路;完成了简易太阳能供电LED照明系统电路的硬件,并对其功能及工作性能参数进行了测试和分析。结果表明,该LED照明系统满足设计要求,系统运行良好。     

芯片封装互连新工艺热超声倒装焊的发展现状

介绍了一种芯片封装互连新工艺热超声倒装芯片连接工艺.在比较当前多种芯片封装方式的基础上,总结了这一工艺的特点及优越性,并详细论述了当前这一工艺的技术进展与理论研究状况,指出该工艺是芯片封装领域中具有发展潜力的新工艺.