Processing of biscuit industrial effluent using thin film composite nanofiltration membranes

Nanofiltration (NF) is a membrane-based separation process having significant potential for the treatment of industrial effluents to enable water reuse. It has the ability to remove low molecular weight trace contaminants from water, which cannot be separated by conventional treatment methods. In the present investigation, a thin film composite polyamide membrane was synthesized by interfacial polymerization technique and evaluated for the treatment of biscuit industrial effluent. The synthesized membrane was characterized using Fourier transform infrared spectroscopy, X-ray diffraction, thermogravimetric analysis, and scanning electron microscopy to elucidate structure and intermolecular interactions, crystallinity, thermal stability and cross-sectional morphology, respectively. The influence of operating parameters such as feed pressure 0–21 kg/cm² and total dissolved solids (TDS) of 3160 ppm on water flux and impurity rejection was determined. An average flux of 11.63 L/m² h was obtained at a constant pressure of 21 kg/cm². The TDS, chemical oxygen demand (COD), and biochemical oxygen demand (BOD) rejections were found to be 53.62, 80, and 74%, respectively, at a water recovery of 65%. A statistical mechanical model was used to validate the experimental data. Based on this study, a detailed economic estimation for processing biscuit effluent of 1 m³/h feed capacity using commercial NF system is presented. The study revealed that the synthesized NF membrane could be an effective alternative for the treatment of various industrial effluents as well as to reduce the load on reverse osmosis process for desalination of seawater and effluent treatment through high degree of COD and BOD separation.     

Recent developments in nanofiltration membranes based on nanomaterials

Nanofiltration membranes are the core elements for nanofiltration process. The chemical structures and physical properties of nanofiltration membranes determine water permeability, solute selectivity, mechanical/thermal stability, and antifouling properties, which greatly influence the separation efficiency and operation cost in nanofiltration applications. In recent years, a great progress has been made in the development of high performance nanofiltration membranes based on nanomaterials. Considering the increasing interest in this field, this paper reviews the recent studies on the nanofiltration membranes comprising various nanomaterials, including themetal andmetal oxide nanoparticles, carbon-based nanomaterials,metal–organic frameworks (MOFs),water channel proteins, and organic micro/nanoparticles. Finally, a perspective is given on the further exploitation of advanced nanomaterials and novel strategy for fabricating nano-based nanofiltration membranes. Moreover,the development of precision instruments and simulation techniques is necessary for the characterization of membrane microstructure and investigation of the separation and antifouling mechanism of nanofiltration membranes prepared with nanomaterials.     

Salt rejection in nanofiltration for single and binary salt mixtures in view of sulphate removal

Three commercial membranes (NF70, NF90 and TFC-SR) were firstly characterized in terms of pure water flux and the rejection of uncharged (alcohols and sugars) compounds. Subsequently, the rejection of monovalent (sodium and chloride) and divalent (calcium and sulphate) ions in single (NaCl, CaCl, and Na₂SO₄) and binary (NaCI/Na₂,SO₄ CaCl₂/CaSO₄, NaCI/CaCl₂, and Na₂SO₄/CaSO₄) salt mixtures was studied. According to the pure water permeability the TFC-SR membrane is a loosely packed NF membrane (12.3 L.m ⁻².h⁻¹.bar⁻¹), while both NF70 and NF90 are tightly packed (2.6 and 3.6 Lm⁻².h⁻¹.bar-). According to the uncharged solute rejection, the MWCO_NF70 = 60, MWCO_NF90= 200 and MWCO_TFC-SR > 500. NF70 and NF90 were equally efficient in rejecting 1-2, 1-1 and 2-1 salts (>90%), while TFC-SR showed typical negatively charged surface behaviour, i.e., R (1-2) salt > R (11) salt > R (2-1). Sulphate rejection decreased in the presence of sodium chloride more significantly than in the presence of calcium chloride due to the more efficient retention of the bivalent calcium.     

Correlation between retention and adsorption of phenolic compounds in nanofiltration membranes

Equilibrium adsorption experiments of phenol, 3-chlorophenol, 4-chlorophenol, and 3-nitrophenol aqueous solutions on NF90 membrane were conducted to obtain the corresponding adsorption isotherms at 25 ºC. Single-compound solutions with concentration ranging from 0.1 to 8 mmol L^− 1 were used. Freundlich and Langmuir models were compared to the experimental isotherms and their characteristic parameters were obtained from linear fits. In addition, the adsorptive behaviour of twelve aqueous phenolic compounds on the NF90 membrane was studied in order to investigate the relationship between adsorption and retention of selected solutes. An inverse correlation between the adsorbed amount, at the same equilibrium concentration (1 mmol L^− 1), and retention was found. The influence of the molecular hydrophobicity and dipole moment of phenolic compounds on membrane adsorption, solute retention and water flux decline was also investigated.     

Cross-linked PAN-based thin-film composite membranes for non-aqueous nanofiltration

A new approach on the development of cross-linked PAN based thin film composite (TFC) membranes for non-aqueous application is presented in this work. Polypropylene backed neat PAN membranes fabricated by phase inversion process were cross-linked with hydrazine to get excellent solvent stability toward dimethylformamide (DMF). By interfacial polymerization a selective polyamide active layer was coated over the cross-linked PAN using N,N′-diamino piperazine (DAP) and trimesoyl chloride (TMC) as monomers. Permeation and molecular weight cut off (MWCO) experiments using various dyes were done to evaluate the performance of the membranes. Membranes developed by such method show excellent solvent stability toward DMF with a permeance of 1.7 L/m² h bar and a molecular weight cut-off of less than 600 Da.     

Thin-film composite nanofiltration membranes prepared by electropolymerization

A novel approach to preparation of composite asymmetric nanofiltration membranes is reported based on a thin selective layer deposited by electropolymerization (EP) on top of an asymmetrically porous and electronically conductive porous support. Support films with ultrafiltration characteristics were cast from a concentrated dispersion of carbon black particles, a few tens of nanometers large, in a solution of polysulfone followed by precipitation in a non-solvent bath (phase inversion). Composite membranes with poly(phenylene oxide) and polyaniline thin top layers were prepared by EP deposition from solutions of phenol and aniline, respectively, of which polyaniline film demonstrated a dense uniform structure and water flux and rejection to sucrose and magnesium sulfate in the nanofiltration range.     

Color and COD retention by nanofiltration membranes

In the present study the application of the nanofiltration process was investigated mainly in the retention ofcolor and chemical oxygen demand (COD) present in textile industry wastewater. Nanofiltration experiments were carried out in a pilot unit, operating in crossflow. Three different types of spiral wound membranes, DK 1073, NF 45 and MPS 31 were used simultaneously in the same unit. The results of the tests showed that for color retention, the values were around 99% for the DK 1073 and NF 45 membranes and the 87% for COD retention for the DK 1073. The permeate flux for the different wastewaters varied from 30.5 to 70 L/h.m². Fouling was observed in all membranes due to the accumulation of molecular species close to the filtering surface. The process was efficient and promising for the reuse of wastewater from this type of industry.     

Polymer-based membranes for solvent-resistant nanofiltration:A review

Separation of organic mixture is an inevitable process in most modern industrial processes. In the quest for a more sustainable and efficient separation, solvent-resistant nanofiltration (SRNF) has emerged as a promising answer. This is because SRNF is a membrane-based process which offers the key advantages of high efficacy and lowenergy intensity separation. In particular, polymer-based membranes can offer compelling opportunities for SRNFwith unprecedented cost-effectiveness.As a result, intensive research efforts have been devoted into developing novel polymer-based membraneswith solvent-resistant capacities as well as exploring potential applications in different types of industries. In this review, we aim to give an overview of the recent progress in the development of the state-of-the-art polymer-based membranes for SRNF in the first section. Emerging nanomaterials for mixed matrix and thin film nanocomposite membranes are also covered in this section. This is followed by a discussion on the current status ofmembrane engineering and SRNFmembrane commercialization. In the third section,we highlight recent efforts in adopting SRNF for relevant industrial applications such as food, bio-refinery, petrochemical, fine chemical and pharmaceutical industries followed by separations of enantiomers in stereochemistry, homogeneous catalysis and ionic liquids. Finally, we offer a perspective and provide deeper insights to help shape future research direction in this very important field of SRNF.     

Selectivity of polyamide nanofiltration membranes for cations and phosphoric acid

The results shown in this paper are part of a study to investigate the use of nanofiltration membranes for the recycling of phosphorus from sewage sludge. It especially contains the results of an experimental study about the influencing factors pressure, pH and feed composition on the selectivity of nanofiltration membranes for phosphoric acid and multivalent cations. For the use of pretreated sewage sludge an effective pressure of 11 bar could be identified as an effective operational point. The selectivity turned out to increase with decreasing pH which was studied in a pH-interval of pH 1-4. An increasing concentration of multivalent cations in the feed solution had a negative effect on the permeability of phosphoric acid. Accordingly it could be observed that the nanofiltration worked significantly more effective with sewage sludge ash eluates of the concentration 10 g/l than eluates of the concentration 100 g/l.     

Rejection of salt mixtures from high saline by nanofiltration membranes

Nanofiltration (NF) membranes have recently been employed as pretreatment unit operations in seawater desalination processes and as partial demineralization to seawater. The present paper investigates the performance of selected commercial NF membranes to reject salts of high concentrations at salinity levels representative of brackish and sea water. Two commercial nanofiltration membranes (NF90 and NF270) have been investigated in detail to study their performance in filtering aqueous solutions containing different salt mixtures in a cross-flow NF membrane process within the pressure range from 4 to 9 bar. Spiegler-Kedem model (SKM) was used to fit the experimental data of rejection with the permeate flux. The results showed that NF90 membrane was shown to have a distinct ability to reject both monovalent and divalent ions of all investigated mixtures with very reasonable values but with relatively low flux. This will make NF90 more suitable for the application in the pretreatment of desalination processes. On the other hand, NF270 can reject monovalent ions at relatively low values and divalent ions at reasonable values, but at very high permeate flux. The SKM model only fitted well the experimental data of divalent ions in salt mixture. Based on the evaluation of the overall performance of NF90 and NF270 membranes, their distinct ability to reject salts at high salinity from seawater is considered an advantage in the field of pretreatment of seawater feed to desalination units.     

Performance evaluation of polyamide nanofiltration membranes for phosphorus removal process and their stability against strong acid/alkali solution

In this study,a quantitative performance of three commercial polyamide nanofiltration(NF) membranes(i.e.,NF,NF90,and NF270) for phosphorus removal under different feed conditions was investigated.The experiments were conducted at different feed phosphorus concentrations(2.5,5,10,and 15 mg·L~(-1)) and elevated pHs(pH 1.5,5,10,and 13.5) at a constant feed pressure of 1 MPa using a dead-end filtration cell.Membrane rejection against total phosphorus generally increased with increasing phosphorus concentration regardless of membrane type.In contrast,the permeate flux for all the membranes only decreased slightly with increasing phosphorus concentration.The results also showed that the phosphorus rejections improved while water flux remained almost unchanged with increasing feed solution pH.When the three membranes were exposed to strong pHs(pH 1.5 and 13.5) for a longer duration(up to 6 weeks)it was found that the rejection capability and water flux of the membranes remained very similar throughout the duration,except for NF membrane with marginal decrement in phosphorus rejection.Adsorption study also revealed that more phosphorus was adsorbed onto the membrane structure at alkaline conditions(pH 10 and 13.5) compared to the same membranes tested at lower pHs(pH 1.5 and 5).In eonelusion,NF270 membrane outperformed Nf and NF90 membranes owing to its desirable performance of water flux and phosphorus rejection particularly under strong alkali solution.The NF270 membrane achieved 14.0 L·m~(-2)·h~(-1) and 96.5% rejection against 10 mg·L~(-1) phosphorus solution with a pH value of 13.5 at the applied pressure of 1 MPa.     

Vapor-phase polymerization of high-performance thin-film composite membranes for nanofiltration

Thin-film composite (TFC) membranes are commendable semipermeable barriers for water treatment. Although conventionally immiscible interfaces between aqueous and organic solutions are widely utilized for obtaining TFC membranes, interfacial polymerization still suffers from the issues of harmful solvents, complex diffusion/reaction of the reactants, and thermodynamic and kinetic instability of interfaces. In this study, vapor-phase polymerization with no requirements for organic solvent and immiscible interface is utilized for processing TFC nanofiltration membranes. Through cross-linking of β-cyclodextrin and piperazine layers by trimesoyl chloride vapor, polyester and polyamide TFC membranes with high cross-linking degree are simply prepared in a scalable and reproducible manner. The prepared TFC membranes exhibit stable nanofiltration and desalination performance for all water, organic solvent, and water–organic mixture systems, with permeance up to an order of magnitude higher than that of commercial membranes.     

Thin-film composite membranes for organophilic nanofiltration based on photo-cross-linkable polyimide

This work demonstrates that it is possible to prepare new, competitive thin-film composite (TFC) membranes with a polyolefin ultrafiltration membrane as support and with a non-porous photo-cross-linked polyimide as separation layer for organic solvent nanofiltration. The commercial polyimide Lenzing P84® was modified by a polymer-analogous reaction to introduce side groups with carbon–carbon double bonds to increase its photo-reactivity with respect to cross-linking. Polymer characterization revealed that this was successfully achieved at acceptable level of main chain scission. The higher reactivity of the photo-cross-linkable polyimide had been confirmed by comparison with the original polymer; i.e., shorter gelation times upon UV irradiation, higher suppression of swelling by solvents and complete stability in strong solvents for not cross-linked polyimide such as dimethylformamide (DMF) had been obtained. For films from unmodified and modified polyimide, the degree of swelling in various solvents could be adjusted by UV irradiation time. Photo-cross-linking of the original polyimide did not lead to stability in DMF. TFC membranes had been prepared by polymer solution casting on a polyethylene ultrafiltration membrane, UV irradiation of the liquid film and subsequent solvent evaporation. Polyimide barrier film thicknesses between 10 and 1 μm were obtained by variation of cast film thickness. Performance in organic solvent nanofiltration was analyzed by using hexane, toluene, isopropanol and DMF as well as two dyes with molar masses of ∼300 and ∼1000 g/mol. Permeances of TFC membranes from unmodified polyimide were low (<0.1 L/hm² bar) while rejections of up to 100% for the dye with ∼1000 g/mol could be achieved. TFC membranes from modified and photo-cross-linked polyimide had adjustable separation performance in DMF with a trade-off between permeance and selectivity, in the same range (e.g.: 0.3 L/hm² bar and 97% rejection for the dye with ∼1000 g/mol) as a commercial conventional polyimide membrane tested in parallel. The established membrane preparation method is promising because by tuning the degree of cross-linking of the polymeric barrier layer, the membrane separation performance could be tailored within the same manufacturing process.     

Nanofiltration membranes prepared by interfacial polymerization on thin-film nanofibrous composite scaffold

Nanofiltration (NF) membranes, consisting of a composite barrier layer prepared by interfacial polymerization of polyamide around the ultra-fine cellulose nanofibers (CN) layer in a thin-film nanofibrous composite (TFNC) scaffold, were demonstrated. Two interfacial polymerization pathways (termed IP and IP-R), regarding the arrangement of the aqueous and organic phases, were investigated. It was found that interfacial polymerization with the aqueous phase above the organic phase (IP-R) yielded better filtration performance, i.e., IP-R based membranes exhibited a higher MgCl₂ rejection than IP based membranes. Transmission electron microscopy (TEM) observation indicated that the denser part of the barrier layer was on the CN layer surface of IP-R based membranes, whereas this portion was deeply immersed in the CN layer of IP based membranes. To investigate the structure and property relationship of the composite barrier layer, both IP and IP-R based membranes were treated with 1% trimesoyl chloride (TMC) in hexane. After treatment, the rejection of NaCl was found to increase from 74% to 91% for IP-R based membranes, while remained unchanged (∼75%) for IP based membranes. This behavior can be explained by the decrease in pore size due to the cross-linking of TMC and secondary amino groups in the barrier layer of IP-R based membranes, while the permeability in IP based membranes was probably mainly controlled by the water passage through channels formed at the interface between CN and polymer matrix in the barrier layer of IP based membranes, which is not dependent of the cross-linking reaction.     

Dual layer composite nanofiltration hollow fiber membranes for low-pressure water softening

Nanofiltration (NF) membrane process has become increasingly attractive due to their unique characteristics to selectively remove specific compounds or ions. The most commonly NF membranes are negatively charged which is unsuitable for hardness removal. Therefore, the development of novel NF membranes with a positively charged skin has become a key issue for low pressure water softening.     

Influence of dyes, salts and auxiliary chemicals on the nanofiltration of reactive dye baths: experimental observations and model verification

The aim of this study was to investigate the effects of dyes, salts and auxiliary chemicals in reactive dye baths on the separation performance of nanofiltration membranes. A reactive dye bath was simulated for this purpose with auxiliary chemicals. A DS5-type nanofiltration membrane was used in the experimental runs. Performance of the nanofiltration membrane was evaluated by measuring permeate flux, salt and color rejections in five steps. Reactive black 5, reactive orange 16, NaCl, NaOH, Na₂SO₄, acidic acid, mollan and slipper were used to prepare synthetic dye baths. Pressures in the range of 8 to 24 bars were applied, and flow velocity was kept constant at 0.74 m/s. NaCl rejection of 20% and color rejection of more than 95% were achieved throughout the experiments. Permeate quality was satisfactory enough to recycle these effluents in reactive dyeing. Acidification ofthe original synthetic dye bath solution with HCl and H₂S0₄ decreased the membrane fouling and also increased the NaCl recovery and color rejection. Besides, using HCI instead of H₂SO₄ increased these positive effects. The effects of auxiliary chemicals were determined by using salt rejection model parameters of α and k_D in the presence of an organic ion. There was a correlation among the results of experiments and the model. The model parameters (α and k_D were also calculated for all steps.     

Reduction of disinfection by-products in natural waters using nanofiltration membranes

Three commercial nanofiltration (NF) membranes, models NF 270, NF 90 (Dow Chemical Inc.) and Desal-HL-51 (GE Water), have been used to investigate trihalomethane and haloacetic acid formation potential (THMFP and HAAFP); the influence of conductivity on permeate flow-rate was also studied. Natural waters from two different sources in Alicante province (SE Spain) were analyzed.At the end of the NF experiments on water from the Amadorio reservoir, the Desal-HL-51, NF 270 and NF 90 membranes exhibited a 20, 25 and 45% drop in permeate flow-rate, respectively. The drop in flow-rate increased with conductivity for all of the membranes, as it becomes evident when comparing the experiments at conductivities of 700 and 6000 µS/cm.Over 90% of the formation potential of bromodichloro methane and dibromochloro methane was eliminated using the NF 90 membrane. The NF 270 and Desal-HL-51 membranes produced smaller decreases in THMFP. Among the haloacetic acids, dichloroacetic acid was least reduced, by 60% and 30% for waters from the Amadorio and Pedrera reservoirs, respectively. The analytes differed considerably.     

Fouling of nanofiltration and ultrafiltration membranes applied for wastewater regeneration in the textile industry

Textile effluents usually contain high concentrations of inorganics as well as organics, and the therefore difficult to treat. Membrane processes can be used for many of these wastewaters in the textile industry. Two typical examples are discussed: (1) the use of nanofiltration for the treatment of exhausted dye baths, in view of water recycling, and (2) the use of ultrafiltration for the removal of spin finish from waste water resulting from rinsing of textile fibres. Both applications are in principle feasible, but in practice the process is negatively influenced by membrane fouling. In the first application, fouling is assumed to be caused by (ad)sorption of organic compounds, which has a large influence because of the high concentrations used in textile dyeing. Furthermore, the high salt concentrations result in a decrease of the effective driving force because of the high osmotic pressures obtained for typical dye baths. Experimental results are discussed, and the applicability of nanofiltration is related to the characteristics of the dye baths for different dyeing methods. In the second application, the concentration of organic compounds is relatively low, but because of the hydrophobic nature of the spin finish compounds, a significant effect of membrane fouling is expected. An improvement is suggested by using nanofiltration membranes instead of ultrafiltration membranes.     

Negatively charged organic–inorganic hybrid silica nanofiltration membranes for lithium extraction

Effective extraction of lithium from high Mg~(2+)/Li+ratio brine lakes is of great challenge. In this work, organic–inorganic hybrid silica nanofiltration(NF) membranes were prepared by dip-coating a 1,2-bis(triethoxysilyl)ethane(BTESE)-derived separation layer on tubular TiO_2 support, for efficient separation of LiC l and MgCl_2 salt solutions. We found that the membrane calcinated at 400 °C(M1–400) could exhibit a narrow pore size distribution(0.63–1.66 nm) owing to the dehydroxylation and the thermal degradation of the organic bridge groups. All as-prepared membranes exhibited higher rejections to LiCl than to MgCl_2, which was attributed to the negative charge of the membrane surfaces. The rejection for LiCl and MgCl_2 followed the order: LiCl N MgCl_2, revealing that Donnan exclusion effect dominated the salt rejection mechanism. In addition, the triplecoated membrane calcined at 400 °C(M3–400) exhibited a permeability of about 9.5 L·m~(-2)·h~(-1)·bar~(-1) for LiCl or MgCl_2 solutions, with rejections of 74.7% and 20.3% to LiCl and MgCl_2,respectively, under the transmembrane pressure at 6 bar. Compared with the previously reported performance of NF membranes for Mg~(2+)/Li+separation, the overall performance of M3–400 is highly competitive. Therefore, this work may provide new insight into designing robust silica-based ceramic NF membranes with negative charge for efficient lithium extraction from salt lakes.