折弯弓形折流板换热器流动换热性能研究

为了提高折流板换热器的换热性能,改变了折流板换热器的折弯夹角和折流板间距,利用ANSYS Fluent对换热器壳程流体流动与换热过程进行模拟,分析了不同折流板折弯夹角α (110°,135°,170°和180°)、折流板间距（250,300和350 mm)和雷诺数（10 000,20 000和50 000）对换热器壳程压力、速度和温度的影响。结果表明：增大雷诺数对改善流动死区有很大的作用,雷诺数为50 000时的流动死区相对于雷诺数为10 000时面积减小较大;随着夹角α的减小,折流板背流侧的流动死区面积逐渐减小、换热器的表面传热系数和进出口压降力越大,夹角α为110°时出口温度最小、进出口压降最大,夹角α为135°时PEC最大且换热器综合性能最优;折流板间距增大,压力变化梯度减小,压差变化幅度减小,壳程出口温度变化不成正比关系,间距为300 mm时出口温度最低。     

Convection Condensation Heat Transfer of Steam-Air Mixture With Heat Pipe Heat Exchanger

A heat pipe heat exchanger (HPHE) was used to investigate the heat transfer performance of steam-air mixture condensation, analogous to the dew condensation of flue gas, when the steam volume fraction ranged from 0 to 20%, and the inlet temperature of steam-air mixture varied from 70 to 120°C. Self-assembled monolayers (SAMs) treatment with n-octadecyl mercaptan was adopted to modify the condensation surface of the heat pipe. The comparisons were conducted to examine the influence of SAMs on condensation heat transfer of steam-air mixture vapor. The results indicate that the convection condensation heat transfer coefficient increases with the increase of steam volume fraction and Re number of the steam-air mixture. As the inlet temperature increases, the heat transfer coefficient decreases accordingly. The heat transfer performance can be improved by the SAMs surface, with a heat transfer enhancement ratio up to 1.6 at a condition of 20% of the steam volume fraction and 1500 Re number.     

板式换热器单边流动与对角流动数值模拟

基于传热学控制方程,采用数值计算方法,对板式换热器单边流动和对角流动时的流动与换热特性进行分析。在分析过程中保持换热器的结构参数不变,只改变进出口的流动方式,结果发现:在相同的流速下,单边流动的总对流换热系数要高于对角流动,而总压降单边流动要低于对角流动,在流速u=0.6 m/s工况下,努谢尔数单边流动比对角流动高出10.87%,压降对角流流动比单边流动高出5.13%。随着进口流速的增大,单边流动与对角流动的冷热流体进出口温差均减小,而且减小的趋势对角流动要大于单边流动,摩擦因子f和传热因子j逐渐减小。单边流动的流动和传热特性要优于对角流动。     

低熔点熔融盐管内强迫对流换热的实验研究

利用课题组自行配制的二元混合熔融盐(KNO3-Ca(NO3)2)开展导热油与低熔点熔融盐的管内强制对流实验研究。通过实验得到导热油与低熔点熔融盐的总换热系数,并通过最小二乘法和Wilson分离法得到了管内低熔点熔融盐侧的对流换热系数及其准则关联式。与不同的经典传热关联式对比,最大偏差为+23%。考虑高温熔融盐的变物性特征,利用黏度项对Dittus-Boelter方程关联式进行修正。经过修正后的Dittus-Boelter方程与实验测试结果最大偏差为-15%,偏差值明显减小。过渡流实验数据和Hausen方程及Gnielinski方程的最大偏差均为10%,实验结果验证了传热关系式仍适用于高温熔融盐的结论。     

Turbulent convective heat transfer with molten salt in a circular pipe

In order to understand the heat transfer characteristics of molten salt and testify the validity of the well-known empirical convective heat transfer correlations, an experimental study on turbulent convective heat transfer with molten salt in a circular tube was conducted in this paper. Molten salt circulations were realized and operated in a specially designed system over 1000 h. The flow rates and temperatures of molten salt and mineral oil at the inlet and outlet in the test section were measured and the average forced convective heat transfer coefficients of molten salt were determined by least-squares method. Finally, heat transfer correlations of turbulent flow with molten salt in a circular tube were obtained. Good agreement was observed between the experimental data of molten salt and the existing well-known correlations. The experimental data of molten salt in the present work are consistent with experimental results reported by different references in a wide range of Prandtl numbers from 0.7 to 59.9.     

Experimental Investigation of Heat Transfer and Resistance Characteristics of a Finned Oval-Tube Heat Exchanger With Different Air Inlet Angles

The air inlet flow direction is not orthogonal to the heat exchanger surface in many cases. To study the performance of the heat transfer and pressure drop of a heat exchanger with different air inlet angles, this paper shows the experimental system about a finned oval-tube heat exchanger inclined toward the air incoming flow direction. The heat transfer and pressure drop characteristics of four air inlet angles (90°, 60°, 45°, and 30°) are studied separately for the Reynolds number ranging from 1300 to 13000 in this study. The experimental correlations of Nusselt number and resistance coefficient of the air side are acquired. The results show that the overall heat transfer coefficients become smaller and smaller with the decrease of the air inlet angles, while the pressure drops have significant changes. The heat transfer performances of the heat exchanger under the three inclined air inlet angles are worse than that at 90°. Among the three inclined angles, the performance at 45° is the best under identical mass flow rate criterion and at low Reynolds number under identical pressure drop criterion; that at 60° is the best at large Reynolds under identical pressure drop criterion. Finally, some conclusions are attained about the effects of the air inlet angles on the heat transfer and pressure drop performance of the finned oval-tube heat exchanger.     

Numerical Investigation of the Effect of Baffle Orientation on Heat Transfer and Pressure Drop in a Shell and Tube Heat Exchanger With Leakage Flows

The commercial CFD code FLUENT is used to investigate the effect of baffle orientation and of viscosity of the working fluid on the heat transfer and pressure drop in a shell-and-tube heat exchanger in the domain of turbulent flow. The shell-and-tube heat exchanger considered follows the TEMA standards and consists of 76 plane tubes with fixed outside diameter, which are arranged in a triangular pitch. Two baffle orientations as well as leakage flows are considered. In order to determine the effect of viscosity on heat transfer and pressure drop, simulations are performed for the working fluids air, water, and engine oil with Prandtl numbers in the range of 0.7 to 206. For each baffle orientation and working fluid, simulations are performed using different flow velocities at the inlet nozzle. Heat transfer and pressure drop are reported in order to describe the performance of vertically and horizontally baffled shell-and-tube heat exchangers. The heat transfer coefficient is described as modified shell-side Nusselt number, which is defined similar to the VDI method.     

Heat transfer performance and exergetic optimization for solar receiver pipe

The basic physical model of solar receiver pipe with solar selective coating is established, and associated heat transfer and exergetic performances are analyzed and optimized. Because of the heat losses of natural convection and infrared radiation, the energy absorption efficiency has a maximum at optimal incident energy flux. As the pipe radius decreases or flow velocity rises, the wall temperature drops for higher heat transfer coefficient, while the heat absorption efficiency increases. Along the flow direction, the heat absorption efficiency almost linearly decreases, while the exergetic efficiency will first increase and then decrease. As the inlet temperature rises, the heat absorption efficiency of the solar receiver pipe decreases, while the exergetic efficiency of absorbed energy obviously increases, so the exergetic efficiency of incident energy will reach maximum at the optimal inlet temperature. Additionally, the maximum exergetic efficiency of incident energy and optimal inlet temperature both increase with flow velocity.     

Heat recovery from hot solid particles in a shallow fluidized bed

A heat exchanger with a shallow gas–solid fluidized bed was experimentally studied in order to analyze energy recovery from solid particles leaving a combustion process. The experiments were carried out with and without vertical baffles in a fluidized bed with immersed horizontal tubes filled with water, in a counter flow arrangement. Two particle diameters (254 and 385 μm), two solid flow rates (50 and 80 kg/h) and two gas flow rates (46 and 50 kg/h) were tested. The bed temperature along the equipment length, the mass flow rate and the inlet and outlet temperatures of solid particles, air and water were measured in order to obtain the bed-tube heat transfer coefficient and the heat exchanger effectiveness. An increment of about 55% in the heat transfer coefficient and higher values of the heat exchanger effectiveness, in experiments with the presence of baffles, was verified. The experimental results also showed that the suspension-wall heat transfer coefficient increased considerably with the solid flow rate and also when the particle diameter decreased.     

微细管壳式换热器传热性能分析

对微细管管壳式换热器的流动与传热性能进行了实验研究。根据实验获得的微细圆管换热器对流传热努谢尔特数准则式与流动阻力系数的准则式,分析了微细管管壳式换热器的传热流动综合性能,并与传统的管壳式换热器进行了分析对比。结果表明:微细管管壳式换热器传热流动综合传热性能是传统管壳式换热器的2到5倍,且在实验范围内随着雷诺数的增加而增加。     

Issues on the Testing of Small Cryogenic Recuperators and Experimental Studies on Perforated Plate Heat Exchangers

This paper deals with various issues on testing heat exchangers at cryogenic temperatures, the test setup and experimental studies on perforated plate heat exchangers. A number of fluid flow circuits are used in practice for testing a heat exchanger at cryogenic temperatures. These circuits are reviewed and a simplified fluid circuit is proposed with justifications. Effects of the fluid inlet/outlet tubes on the performance evaluation of the heat exchanger were investigated numerically. It is found that convection heat transfer between fluid and the tube as well as conduction heat transfer through the tube walls can cause significant errors in the evaluation. These errors are considered while designing the inlet/outlet tubes for the test setup. Details of the test setup including mounting of temperature sensors, instrumentation and data acquisition are discussed. Some selected data from our experimental studies on perforated plate heat exchangers are presented. Transient study on the heat exchanger by using the setup is also demonstrated. For pressure drop studies, a separate test setup is used.     

Numerical Analysis of a Small Size Baffled Shell-and-Tube Heat Exchanger Using Different Nano-Fluids

In this study, numerical simulation was used to investigate the effect of adding different nano-particles into the fluid on the performance of a baffled shell-and-tube heat exchanger. A three-dimensional modeling approach was followed to analyze the effect of different nano-fluids, at various volume fractions, as applied in a baffled shell-and-tube heat exchanger. Once finished with validating the grid independency and results, we proceeded to obtain heat transfer rate, pressure drop, outlet shell temperature and exchanger effectiveness for different volume fractions and particle size of different nano-fluids. The studied nano-particles in the present work included Al₂O₃, CuO, Fe₂O₃, Cu, Fe, SiO₂, and Au, with water and ethylene glycol employed as base fluids. With constant mass flow rate for all cases, the results indicated that, the addition of nano-particles had reduced the heat transfer coefficient, pressure drop and the rate of heat transfer through the shell, even though it had increased outlet shell temperature. In other words, considering a constant heat transfer rate, the presence of nano-fluids in a baffled shell-and-tube heat exchanger is likely to be associated with increased outlet shell temperature. Another consequence presents that using ethylene glycol as base fluid leads to higher effectiveness compared with water as a base fluid in exchanger.     

Experimental study on the heat transfer characteristics of fluoride salt in the new conceptual passive heat removal system of molten salt reactor

A new conceptual design of a passive residual heat removal system (PRHRS) has been proposed for molten salt reactor. High‐temperature heat pipes are used in this new design to improve the system inherent safety and make the PRHRS more compact. An experimental system using fluoride salt FLiNaK has been constructed to validate and support the future design of PRHRS of molten salt reactors. In this research, tests on the natural convection heat transfer of FLiNaK in the drain tank with an inclined heat pipe inserted at different heights were performed. The temperature distribution of fluoride salt in the tank was analyzed. The height of heat pipe and the bulk temperature of FLiNaK have little influence on the normalized salt temperature distribution. However, with the height of heat pipe increasing, the temperature difference of molten salt decreases and heat transfer coefficient of natural convection increases. In addition, the empirical correlations of natural convection heat transfer between liquid FLiNaK and inclined heat pipe are obtained within the range of Rayleigh numbers from 3.97 × 10⁶ to 1.16 × 10⁷. The comparisons show that a good agreement with less than 5% deviation is obtained between the proposed correlations and the test data.     

结构参数对电厂翅片管散热器动态特性的影响

散热器经常处于变化的工作条件中,研究散热器的动态特性有助于改善间接空冷系统的安全和经济运行,而散热器的结构参数会影响其动态特性。根据能量守恒建立了散热器空气、管壁和循环水的热平衡偏微分方程,采用改进欧拉法对偏微分方程组进行求解。以迎面风速阶跃变化为典型工况,研究了换热面积、换热系数和工质体积对散热器动态特性的影响。结果如下:当空气侧换热面积增加时,散热器换热量增大,两个稳态之间的空气出口温度差值不变,循环水出口温度差值增加,空气侧响应时间增加,循环水侧响应时间不变。当循环水侧换热面积增加时,散热器换热量增大,两个稳态之间的空气和循环水出口温度差值不变,空气侧和循环水侧的响应时间也不变。换热系数变化时,散热器动态过程的变化规律与换热面积变化时类似。空气侧工质体积变化对散热器动态特性没有影响。循环水侧工质体积增大会使得动态响应时间变长。     

熔融盐斜温层蓄热的热特性研究

对熔融盐高温斜温层蓄热过程进行较深入的理论与实验研究,建立熔融盐单相流体斜温层蓄热的瞬态热分析模型,模型考虑熔融盐的变物性。利用Fluent软件,通过求解N-S方程与能量方程,对熔融盐单相流体斜温层蓄热罐在各工况条件下的传热蓄热过程进行数值模拟。研究时间进程、初始条件以及结构尺寸等对蓄热性能的影响。结果表明:斜温层的厚度随时间的推移而增加,达到一定厚度后增加量趋缓;流体进口流速、长径比等是影响有效蓄热容量的主要因素,当进口速度为0.001m/s级、长径比为2∶1时,将减少斜温层厚度。     

Characteristics of Fluid Flow and Heat Transfer in the Shell Side of the Trapezoidal-like Tilted Baffles Heat Exchanger

Periodic whole cross-section computation models are established for segmental baffle heat exchanger, shutter baffle heat exchanger, and trapezoid-like tilted baffle heat exchanger. The reliability of models is verified by comparing the simulated results to the results obtained from the Bell-Delaware method. Due to the orthogonal assembly of the baffles, the shell side fluid shows the twisty flow of trapezoid-like tilted baffle heat exchanger. The essential mechanism on disturbing flow and heat transfer enhancement is revealed by defining the non-dimensional factor η of the shell side fluid flow direction of heat exchanger and the field synergy principle. The results show that at the same Reynolds number, the shell side fluid convection heat transfer coefficient of trapezoid-like tilted baffle heat exchanger is 12.43%-24.33% and 6.71%-11.51% higher than those of segmental baffle heat exchanger and shutter baffle heat exchanger, respectively. The shell side fluid flow velocity field and the pressure gradient field of trapezoid-like tilted baffle heat exchanger and shutter baffle heat exchanger decreases compared with that of segmental baffle heat exchanger, so the shell side fluid flow resistance and pressure drop is increased; the shell side comprehensive performance of trapezoid-like tilted baffle heat exchanger is 5.85%-9.06% higher than that of segmental baffle heat exchanger, and 15.27%-23.28% higher than that of shutter baffle heat exchanger. In this study, a baffle structure with higher efficiency of the energy utilization for the heat exchanger is provided.     

Sensitivity analysis and numerical experiments on transient test of compact heat exchanger surfaces

A single-blow transient testing technique considering the effect of longitudinal heat conduction is suggested for determining the average convection heat transfer coefficient of compact heat exchanger surface. By matching the measured outlet fluid temperature variation with similar theoretical curves, the dimensionless longitudinal conduction parameter ?_l, the time constant of the inlet fluid temperature ?⁺, and the number of heat transfer units N_tu can be determined simultaneously using the Levenberg-Marquardt nonlinear parameter estimation method. Both sensitivity analysis and numerical experiments with simulated measurements containing random errors show that the method in the present investigation provides satisfactory accuracy of the estimated parameter N_tu, which characterizes the heat transfer performance of compact heat exchanger surfaces.     

Heat Transfer and Fluid Flow Analysis for Plate-Fin and Oval Tube Heat Exchangers With Vortex Generators

This article investigates the effectiveness of embedded vortex generators in enhancing the heat transfer performance of a plate-fin heat exchanger with a four-row staggered oval tube bundle. Two different types of vortex generator are considered, namely annular and inclined block. Numerical simulations are performed to analyze the effects of the three-dimensional turbulence induced by the vortex generators on the heat transfer and fluid flow characteristics of the heat exchanger. The results indicate that compared to a plate-fin heat exchanger with circular tubes, the use of oval tube fins and vortex generators increases the heat transfer rate by 3 to 16% and reduces the pressure drop by 17 to 35% for inlet velocities in the range of 1 to 8 m/s. Furthermore, the vortex generators make possible an average area reduction ratio of 14 to 18%. Overall, the results show that the inclined block shape vortex generators yield the greatest improvement in the heat transfer performance at medium to high inlet velocities.     

连续型螺旋折流板换热器结构及性能研究

连续型螺旋折流板换热器一直受限于加工工艺而未能得到广泛应用,本文提出采用加装中芯管的方法,实现了连续型折流板的加工,并给出了连续型折流板螺旋升角和螺旋包络面的计算方法。利用Fluent软件,与现今应用较广泛的1／4椭圆形折流板换热器的流动和换热特性进行模拟比较。结果表明,连续型折流板换热器换热能力提高了近一倍,综合性能系数也提高了近30％,虽然1／4椭圆折流板压力降较小,但其折流板的漏流,也严重降低了传热能力。为在工程中推广应用连续型螺旋折流板换热器,本文提供了理论依据和技术支撑。     

Dynamic Characteristics of a Free-Flow-Channel Heat Exchanger

The performance of sewage heat exchangers plays an important role in the sewage source heat pump systems when the sewage does not enter the heat pump unit directly, especially when untreated sewage is used as heat or cold source. In this article, a free-flow channel heat exchanger is proposed to be used in an untreated sewage source heat pump system. First the article designs the sizes of heat exchanger according to the real system requirements, and then it models and analyzes dynamic characteristics on the simulink platform. The transfer functions that are suitable for the heat exchanger are deduced. The analysis shows that the wall temperature is 9.1°C when the untreated sewage and water temperatures at the inlet are 15 and 7°C, respectively. The result is obtained when considering the temperature at the outlet is affected by the temperature at the inlet. The variable quantity of water temperature at the outlet is affected greatly by the variable quantity of water temperature at the inlet and the variable quantity of sewage temperature at the outlet by the variable quantity of sewage temperature at the inlet. Besides, the measured values of water temperatures at the inlet and outlet are also observed from the real system where the free-flow channel heat exchanger is adopted. The variable quantities of water temperature at the outlet are calculated according to the measured values, and are compared with the model results deduced by the transfer functions. The comparative result shows that the differences between the measured and model results of water temperature variable quantities at the outlet range from ?1 to 1°C, thus getting the water temperatures at the outlet according to the model results. The differences of the water temperature at the outlet between the measured values and the deduced results are from ?0.5 to 0.5°C. It illustrates the temperature at the outlet can be estimated by modeling the temperature variable quantity at the outlet.