Analysis of radio frequency (RF) power distribution in dry food materials

The objectives of this research were to investigate the influence of various factors on radio frequency (RF) power distribution in dry food materials, placed in a 12 kW, 27.12 MHz parallel plate RF system, using a validated finite element computer model. The factors investigated were sample size, shape, relative position between the RF electrodes, and dielectric properties (DPs) of the sample and the surrounding medium. Effects of electrode gap and top electrode configuration on the RF power distribution behavior of the sample were also studied. The RF power uniformity in the samples was compared using RF power density uniformity index (PUI). Simulated results showed that the RF power uniformity in cuboid shaped samples, placed on the bottom electrode, first decreased and then increased with the increase in sample size. The sample shape and its vertical position between the fixed gap parallel plate electrodes also affected the RF power distribution and uniformity. A cuboid sample had higher RF power densities at the edges, while an ellipsoid had higher power densities in the center parts. Simulated results showed that the smaller values of DPs resulted in better RF power uniformities in the samples. Reducing the electrode gap improved the RF power uniformity of the sample. While studying the influence of the top electrode configuration on the RF power distribution and uniformity, the results showed that optimum RF power uniformity in a particular sample size could be achieved with a particular top electrode bending position and angle. The results are useful in understanding complex RF heating, designing and scaling up of efficient RF systems.     

Computer simulation for improving radio frequency (RF) heating uniformity of food products: A review

Radio frequency (RF) heating has great potential for achieving rapid and volumetric heating in foods, providing safe and high-quality food products due to deep penetration depth, moisture self-balance effects, and leaving no chemical residues. However, the nonuniform heating problem (usually resulting in hot and cold spots in the heated product) needs to be resolved. The inhomogeneous temperature distribution not only affects the quality of the food but also raises the issue of food safety when the microorganisms or insects may not be controlled in the cold spots. The mathematical modeling for RF heating processes has been extensively studied in a wide variety of agricultural products recently. This paper presents a comprehensive review of recent progresses in computer simulation for RF heating uniformity improvement and the offered solutions to reduce the heating nonuniformity. It provides a brief introduction on the basic principle of RF heating technology, analyzes the applications of numerical simulation, and discusses the factors influencing the RF heating uniformity and the possible methods to improve heating uniformity. Mathematical modeling improves the understanding of RF heating of food and is essential to optimize the RF treatment protocol for pasteurization and disinfestation applications. Recommendations for future research have been proposed to further improve the accuracy of numerical models, by covering both heat and mass transfers in the model, validating these models with sample movement and mixing, and identifying the important model parameters by sensitivity analysis.     

Characterization of radio frequency heating of fresh fruits influenced by dielectric properties

Because of its fast and volumetric nature, radio frequency (RF) heating has been looked upon as a way to overcome the problems associated with conventional heating methods used for disinfestation of fruits. But non-uniform heating within fruits is a major obstacle in adaptation of this technology. In this study, RF heating patterns influenced by dielectric properties (DPs) of fruits were investigated both experimentally and mathematically. A computer simulation model was developed using FEMLAB 3.4, a commercial software for solving Maxwell’s electromagnetic and Fourier’s heat transfer equations. Orange, apple, grapefruit, peach, and avocado fruits, selected for these studies were subjected to RF heating in a water filled container equipped with a mechanism to keep fruits rotating and moving during RF heating in a 27.12 MHz, 12 kW parallel plate RF unit. DPs of constitutional parts of the selected fruits were measured by open-ended coaxial probe method. The study showed that dissimilarity in peel and pulp DPs greatly influenced the RF heating behavior of the fruits. Core heating was prominent in apple, peeled orange and grapefruit; whereas subsurface/peripheral heating in whole oranges and grapefruit, and avocado. The computer model was an effective tool in characterizing and explaining the heating patterns in the fruits based on DPs. The study helped in better understanding the complex RF heating characteristics of fruits, which may be useful in assessing the design feasibility of product specific RF energy based treatment protocol.     

Inactivation of Escherichia coli K-12 and Listeria innocua in milk using radio frequency (RF) heating

Using a 2 kW, 27.12 MHz RF heater, studies were conducted to evaluate the effectiveness of RF heating in inactivating surrogates of both Listeria and Escherichia coli cells in milk under continuous flow conditions. Depending on product residence time and RF power level, RF heating was found to be capable of inactivating both Listeria and E. coli in milk, with E. coli being the more heat sensitive of the two. For a total residence time of 55.5 s (i.e., 29.5 and 26 s in the applicator and holding tube, respectively), up to 5- and 7-log reductions were found for heating Listeria and E. coli, respectively at 1200 W, and an applicator tube exit temperature of approximately 65 °C. This study demonstrates that RF heating could be used to effectively pasteurize milk by manipulating incident power levels and flow rate. While these studies have been conducted under mild fluid flow (laminar) conditions, further studies are necessary to justify its industrial application using more realistic flow conditions.

Industrial relevance

Radio frequency (RF) heating can provide rapid heating. Compared to the microwave, RF has the added advantage of higher penetration depth. These advantages could be harnessed for pasteurizing large volume liquid foods and, most importantly, RF heating could potentially replace traditional heat exchangers that are easily fouled by products such as milk. This study demonstrates the effectiveness of using RF heating under mild flow conditions to inactivate microorganisms that could contaminate milk.     

Recent developments in applications of radio frequency heating for improving safety and quality of food grains and their products: A review

Abstract

Food grains constitute a vital part of the daily diet of the population worldwide, and are generally considered as safe products with high storage stability due to their low moisture contents. However, post-harvest losses (PHL) caused by insects, fungi, food-borne pathogens, and undesirable enzymes remain a major concern for the grain industry. Thermal treatments are commonly used to reduce the PHL of grains and their products without any chemical residues. Among which, radio frequency (RF) technology has been regarded as a promising alternative to traditional heating methods for improving safety and quality of food grains due to its fast, volumetric, and deep penetration heating characteristics. This review provided comprehensive information about principles of RF technology and its main applications including disinfestation, pasteurization, enzyme inactivation, drying, and roasting for processing food grains and their products. The methods to improve the RF heating uniformity and effects of RF heating on product quality were also reviewed. Finally, the current problems and recommendations for future work related to RF processing of grains and their products were discussed. This review would improve the understanding of RF heating for food grains and their products and promote the application of RF technology in the food grain industry.     

食品射频灭菌过程加热均匀性调控研究进展

作为一种新型物理灭菌技术,射频(radio frequency, RF)加热具有穿透深度大、传热效率高、无化学残留、适合批量处理等特点,可有效杀灭食品中的致病菌。然而,受物料本身特性参数、射频系统结构、物料周围介质等因素影响,非均匀加热一直是射频灭菌规模化应用面临的主要挑战之一。为进一步明确食品射频灭菌过程均匀性调控的最新研究进展,本文基于射频杀菌的机制及特点,对调控射频加热均匀性的具体措施进行了梳理,包括调控物料介电参数、改变环境介质、优化射频加热系统等,为加热均匀性调控的进一步研究及射频灭菌技术的进一步应用奠定基础。     

Radio-frequency heating of heterogeneous food - Meat lasagna

This research studied feasibility of using radio-frequency (RF) energy to thermally process highly heterogeneous foods in large containers as shelf-stable products. Meat lasagna was selected as the food for the study. Dielectric properties of beef, mozzarella cheese, noodles, and sauce were determined between 1 and 1800 MHz and from 20 to 121 °C. A 6-kW 27-MHz RF system was used to sterilize packaged meat lasagna in large polymeric containers (295 × 253 × 42 mm) during which the temperature of different components were monitored. Computer simulations were also conducted to evaluate the influence of the dielectric properties of each food component on the electric field distribution and heating pattern during RF heating. The measurements indicated small temperature differences in beef meatballs, mozzarella cheese and sauce when they were properly distributed between layers of noodles. Simulation results suggested that in spite of large differences in electric field intensities in different food components, adequate heat transfer reduced differential heating. Thus, RF heating can be used to process pre-packaged heterogeneous foods and retain product quality.     

射频解冻过程中食品加热均匀性影响因素的研究进展

射频加热(radio frequency, RF)技术作为一种新兴加热技术，是一种高效、低能耗的可替代传统加热的热处理方法。该方法在提高工业效率的同时又可保证食品的质量安全性及品质，可满足食品工业中的解冻以及其他加工需求，在食品工业中具有越来越大的应用潜力和发展前景。但解冻过程中存在的“边缘效应”等加热不均匀问题仍是制约该技术的一个瓶颈。本研究对射频解冻及其原理进行了介绍，并总结了影响解冻过程中加热均匀性等问题的因素，包括电磁场、射频功率、电极电压及间隙、食品的介电特性等，以期为射频解冻技术的研究及改善加热均匀性等未来研究发展方向提供参考。     

Dielectric properties of salmon (Oncorhynchus keta) and sturgeon (Acipenser transmontanus) caviar at radio frequency (RF) and microwave (MW) pasteurization frequencies

Radio frequency (RF) and microwave (MW) heating provide an important advantage of more rapid heat penetration in pasteurization processes for heat labile high value foods, which to date, have only been pasteurized by conductive heating. The objectives of this work were to determine the dielectric constant, loss factor and power penetration depth for salmon (0.8% and 2.3% total salt) and sturgeon (0.20 and 3.3% salt) caviars at RF frequency of 27 MHz and MW frequency of 915 MHz (20–80 °C). The dielectric constant (ε′) and dielectric loss factor (ε″) for salmon and sturgeon caviar increased markedly with increasing temperature at 27 MHz but not at 915 MHz. Power penetration depth was higher at 27 MHz compared to 915 MHz, and in unsalted compared to salted roe. Power penetration depth tended to decrease as temperature increased.     

Disinfestation of insect pests in stored agricultural materials using microwave and radio frequency heating: A review

This article provides a comprehensive review of the disinfestation of insects in stored agricultural materials using radio frequency (RF) and microwave (MW) heating. It covers RF and MW disinfestation principles; measurement methods and effects of the operating parameters on dielectric properties; comparison between RF and MW and their effect on the mortality of different insects, quality of the host materials after disinfestation, and heating uniformity; and disinfestation economics. This review shows that RF and MW disinfestation are useful without affecting the quality of the host materials. However, RF heating is being preferred over MW heating for its higher selective heating characteristic.     

不同形状尺寸冷冻牛肉的射频解冻均匀性探究

分别选取不同形状、厚度、底面积和放置方式的8种冷冻牛肉样品,采用频率为40.68 MHz的小型射频解冻炉进行解冻试验;基于试验数据,建立并求解计算机模型,预测样品的解冻升温速率和温度分布,并计算其解冻均匀性系数。结果表明,模拟计算得到的温度值与试验值契合度较高;所有牛肉样品的解冻速率整体上呈线性上升的趋势(相变温度区上升较缓慢)。厚度大的样品解冻速度快,但解冻均匀性较差;相同厚度的样品,底面积越大,解冻速度越慢,解冻均匀性较好;当样品垂直放置时,长方体样品出现严重过热现象,最高温度达到了55.2℃,解冻均匀性较差,而圆柱体样品的最高温度为36.6℃,解冻均匀性相对较好。     

Development of a computer simulation model for processing food in a microwave assisted thermal sterilization (MATS) system

The microwave assisted thermal sterilization computer simulation model (MATS-CSM) was developed to improve the previous computer simulation model for the microwave assisted thermal sterilization (MATS) system. Development of the new MATS-CSM included determination of optimum heating time step, evaluation of electromagnetic field distribution and the resulting heating pattern in food, and experimental validation of heating patterns. It was determined that the minimum number of discretization that would not cause immediate divergence of the EM-heat transfer solution was 32 steps corresponding to 97 mm and 5.6 s of displacement and heating time for every step, respectively. Furthermore, this study successfully demonstrated the symmetrical electromagnetic field distribution between top and bottom microwave entry ports and a staggered electric field pattern from one cavity of the MATS to the next. In addition, MATS-CSM confirmed that incorporating heat diffusion in the simulation model reduces the difference in hot spot and cold spot temperature by 65%. It also confirmed that water circulation reduces the edge heating effect, as observed in experiments. The heating pattern generated by MATS-CSM was verified experimentally through a chemical marker method. Based on the percent areal cross section of the weighted average temperature, there were no noticeable differences between the heating zones generated by the MATS-CSM and by the chemical marker method. The percent areal cross section of the cold area 1, cold area 2, and hot area by MATS-CSM were 35%, 25%, and 40%, respectively, and the cold area 1, cold area 2, and hot area by chemical marker method were 35%, 30%, and 35%, respectively.     

Application of radio frequency pasteurization to corn (Zea mays L.): Heating uniformity improvement and quality stability evaluation

Mildews caused grain losses and serious outbreaks have been becoming increasing concerns in domestic and international corn processing industry. This study intended to explore the possibility of using radio frequency (RF) heating as an effective treatment to eliminate the mold contamination and reduce the damage to corn quality. A pilot-scale, 27 MHz, 6 kW RF unit was used to study the heating uniformity in corn samples with five moisture contents (MC) and using three plastic material containers, and develop a treatment protocol for a corn sample with the MC of 15.0% w.b. and evaluate quality attributes and storage stability of treated samples. The results showed that only 7.5 min was needed to raise the central temperature of 3.0 kg corn samples from 25 °C to 70 °C using the RF energy, but 749 min for samples to reach 68.6 °C using hot air at 70 °C. The RF heating uniformity was improved by adding forced hot air, moving samples on the conveyor, and mixing during the treatment. An effective RF treatment protocol was finally developed to combine 0.8 kW RF power with a forced hot air at 70 °C, conveyor movement at 6.6 m/h, two mixings, and holding at 70 °C hot air for 14 min, followed by forced room air cooling through thin-layer (2 cm) samples. Corn quality was not affected by RF treatments since quality parameters of RF treated samples were better than or similar to those of untreated controls after the accelerated shelf life test. RF treatments may hold great potential as a pasteurization method to control molds in corns without causing a substantial loss of product quality.     

Using whey protein gel as a model food to study dielectric heating properties of salmon (Oncorhynchus gorbuscha) fillets

It is desirable to develop rapid commercial microwave and radio frequency sterilization processes to produce high quality shelf stable muscle foods, particularly aquatic foods. Whey protein gels containing d-ribose and salt were studied as a model food to determine heating patterns in salmon fillets during high temperature microwave sterilization processes. Dielectric constant (?′) and loss factor (?″) of whey protein gels with d-ribose (0.5 g/100 g, 1 g/100 g, and 1.5 g/100 g) at different salt contents (0, 0.1 g/100 g, 0.2 g/100 g, 0.3 g/100 g, 0.4 g/100 g, and 0.5 g/100 g) and frozen and thawed pink salmon (Oncorhynchus gorbuscha) fillets were determined over the frequency range of 27-1800 MHz at temperatures ranging from 20 to 120 °C. The dielectric properties of whey protein gels containing 1 g/100 g d-ribose and 0.2 g/100 g or 0.3 g/100 g salt closely matched the dielectric behavior of salmon fillets in both radio frequency (RF, 27 MHz) and microwave (MW, 915-1800 MHz) ranges. Altering the salt content had a greater impact on dielectric constant and loss factors at lower frequencies. These results suggest that whey protein gel may be a good model food for microwave sterilization process development, particularly for determining the locations of cold and hot spots in complex muscle foods.     

Dielectric properties of ground almond shells in the development of radio frequency and microwave pasteurization

To develop pasteurization treatments based on radio frequency (RF) or microwave energy, dielectric properties of almond shells were determined using an open-ended coaxial-probe with an impedance analyzer over a frequency range of 10–1800 MHz. Both the dielectric constant and loss factor of almond shells decreased with increasing frequency, but increased with increasing temperature and moisture content. The absolute value of the slopes of log–log plots between loss factor and frequency increased with increasing temperature at low frequencies, especially at high temperatures and moisture contents. The effective electrical conductivity of shell samples was close to zero at the lowest moisture content (6% w.b.) and 3–9 times larger at 90 °C than 20 °C for the highest moisture content (36% w.b.). A good linear relationship was observed between permittivity and density at 1800 MHz. The power penetration depths at RF range (27 and 40 MHz) were about 6–24 times as deep as those for microwave frequencies (915 and 1800 MHz) at each corresponding temperature and moisture content. It is likely that RF energy may provide uniform heating and high throughput treatments for controlling Salmonella in in-shell almonds after washing.     

Improvement of radio frequency (RF) heating uniformity for peanuts with a new strategy using computational modeling

Radio frequency (RF) heating has been considered as an alternative method to traditional thermal treatments for postharvest pasteurization and disinfestations. However, the non-uniform heating in food samples is the main obstacle to be urgently solved. In this study, mica plates were placed on top of the samples with polypropylene blocks placed in between the samples as a new strategy to improve the RF heating uniformity. A computer simulation model was developed based on the commercial software COMSOL to evaluate the temperature distributions. Experiments with peanut samples placed in three dimensions of containers were conducted to validate the simulation model. The results showed that adding mica plates with the similar dimension to the cold spot of samples and increasing the plate thickness effectively improved the RF heating uniformity. Adding polypropylene blocks raised sample average temperatures and finally optimized the RF heating uniformity.     

A microwave and ohmic combination heater for uniform heating of liquid-particle food mixtures

Microwave and ohmic combination heating was proposed to improve the uniformity of thermal processing of particulate foods. Thermal patterns of a liquid-particle mixture in a small test cell were studied using both experimental and simulation approaches. Carrot cubes (10 mm × 10 mm × 10 mm) and 0.1% NaCl salt solution were used as model foods. The temperature distribution of solid and liquid phases was examined using individual and combination heating methods. Under ohmic heating, the liquid was heated faster by 18.9 °C after 250 s. The heating rate of a carrot cube was faster than liquid under microwave heating and temperature rise of carrot was approximately 11.2 °C higher than that of solution after heating of 70 s. Samples experienced different heating patterns over time during the combination heating. Carrot samples showed a thermal lead initially when heated under microwave and the trend reversed during the second stage when ohmic heating was applied. Liquid-particle temperature difference was reduced as the combination heating proceeded, and came to be less than 2 °C at the end. Results obtained from simulation showed similar patterns and all prediction data agreed well with the experimental data. The prediction errors for sample temperatures ranged from 5.7% to 11.6%. The results provided better understanding for designing a continuous flow combination heater that can produce uniform temperature of solid-liquid mixtures. PRACTICAL APPLICATION: If successful, this combination heating technique will find its way to effective aseptic or sterile processing of low acid multiphase foods containing large particulates (such as soups with meatballs or vegetables) that has not been a commercial reality in the United States.     

Thermal death kinetics and heating rate effects for fifth-instar Cydia pomonella (L.) (Lepidoptera: Tortricidae)

Thermal death kinetic parameters of fifth-instar codling moths (Cydia pomonella (L.)) and the effect of three heating rates (1°C min⁻¹, 10°C min⁻¹, and 18°C min⁻¹) on larval mortality were determined by a heating block system. The insects were heated to four temperatures (46°C, 48°C, 50°C, and 52°C) held for predetermined periods followed by 24 h storage at 4°C before mortality evaluation. Thermal death kinetics for fifth-instar codling moths followed a 0.5th order of kinetic reaction. Minimum time required to achieve 100% mortality of a given population decreased with temperature in a semi-logarithmic manner. No larval survival was observed in samples of 600 insects after exposure to 46°C, 48°C, 50°C, and 52°C for 50, 15, 5, and 2 min, respectively. Activation energy for thermal kill of fifth-instar codling moths at the heating rate of 18°C min⁻¹ was estimated to be about 472 kJ mol⁻¹. The lethal time accumulated during the ramp period was about 1.8, 0.2, and 0.1 min for the heating rates of 1°C min⁻¹, 10°C min⁻¹, and 18°C min⁻¹, respectively.