Infrared heating for dry-roasting and pasteurization of almonds

The use of infrared (IR) heating for improving the microbial safety and processing efficiency of dry-roasted almonds was investigated. Almonds were roasted at 130, 140 and 150 °C with three different methods: IR roasting, sequential infrared and hot air (SIRHA) roasting, and traditional hot air (HA) roasting. The heating rate and pasteurization efficacy of almonds under different roasting methods and temperatures were evaluated. Pediococcus sp. NRRL B-2354 was used as a surrogate for Salmonella enterica Enteriditis PT 30 for evaluating the pasteurization efficacy of different processing methods and conditions. When SIRHA roasting at 130, 140 and 150 °C roasting temperatures was used to produce medium roasted almonds, 4.10-, 5.82- and 6.96-log, bacterial reductions were achieved with 38%, 39% and 62% time saving compared to HA roasting at each temperatures, respectively. The decimal reduction time of the bacteria at all roasting temperatures were calculated for SIRHA roasting as 8.68, 3.72 and 1.42 min, respectively, with a correlation coefficient greater than 0.92 and the thermal resistance constant was found as 25.4 °C. The total color change followed zero-order reaction kinetics and the activation energies were 73.58, 52.15 and 67.60 kJ/mol for HA, IR and SIRHA roasting, respectively. No significant difference (p > 0.05) was observed in sensory quality of medium roasted almonds processed with different roasting methods. We conclude that the SIRHA roasting is a promising new method for the production of dry-roasted pasteurized almonds.     

Sensorial and chemical quality of electron beam irradiated almonds (Prunus amygdalus)

This work reports the effects of irradiation with accelerated electrons (0, 3, 7, and 10 kGy) on the chemical composition (water content, proteins, neutral detergent fiber, sugars, lipid content, organic acids, and color) and sensorial properties (rancidity, sweetness, off-flavors and odors, texture, and whiteness) of the shelled almond variety Guara, packaged under air atmosphere and stored for 5 months at 20±1 °C. Changes observed where a decrease for glucose in samples treated at all irradiation doses. An increase of citric acid, at doses above 3 kGy and then a decrease to values similar to those of the control was observed. With respect to the sensorial analysis, there was no treatment effect on the sweetness, texture or color but there was a marked rancidity in the samples treated with 10 kGy that decreased the overall appreciation of the samples. Irradiation doses of up to 7 kGy seem to be a suitable post-harvest sanitation treatment since they did not cause significant changes in the sensorial quality or in the contents of protein, fiber, water, or lipid with respect to the control samples, both following the treatments and after 5 months of storage.     

Pasteurization process development for controlling Salmonella in in-shell almonds using radio frequency energy

Radio frequency (RF) treatment holds potential as a pasteurization method to control Salmonella in almonds without causing a substantial loss of product quality. Thermal resistance of Salmonella can be reduced by increasing water activity, thus a soaking process was designed prior to RF treatments. A pilot-scale 27 MHz, 6 kW RF heating system was used to rapidly heat 1.7 kg washed in-shell almonds with hot air heating at 55 °C. To achieve appropriate heating rate, constant drying temperature and short time cooling, the RF treatment protocol was obtained using an electrode gap of 13 cm for heating, 14 cm for drying, and followed by forced room air cooling of 5-cm thick samples. The results showed that almond temperatures above 75 °C at 23% moisture contents for 2-4 min RF heating could meet the requirements to achieve 5-log reduction of Salmonella. The RF treatment process for 20 min reduced the moisture content to 5.7% w.b. Peroxide value, fatty acids values and kernel colors of the RF treated almonds met good quality standard used by nut industry.     

Prevalence and amounts of Salmonella found on raw California almonds

Data on the prevalence and populations of pathogens in individual foods are critical to the development of product-specific quantitative microbial risk assessments. An outbreak of salmonellosis associated with the consumption of raw almonds in 2000 to 2001 provided an opportunity to evaluate the levels of Salmonella in the recalled product. Duplicate 100-g samples from each of fifty 22.7-kg boxes of recalled almonds were enriched by one of two methods. Salmonella was isolated by at least one method from 42 boxes (84% positive). The levels of Salmonella determined by a three-tube most-probable-number (MPN) method were 8.5+/-1.3 MPN/100 g. In a subsequent study, raw almonds that arrived at almond processors were sampled from 2001 through 2005 to determine the overall prevalence and levels of Salmonella and to characterize the Salmonella isolates obtained. Aerobic plate counts, coliform counts, and MPN levels of Escherichia coli were also determined on positive samples. An isolation frequency for Salmonella of 81 (0.87%+/-0.2%) of 9,274 samples tested (100 g) was determined for raw almonds sampled from throughout California over the 5-year period. Salmonella was not isolated upon retesting in 59 of 65 positive samples. When detected, levels were 1.2 to 2.9 MPN/100 g. Of the 81 total isolates, 35 different serotypes of Salmonella were represented. Aerobic plate counts, coliform counts, and E. coli levels did not correlate with the presence of Salmonella.     

The classification of almonds (Prunus dulcis) by country and variety using UHPLC-HRMS-based untargeted metabolomics

The aim of this study was to use an untargeted UHPLC-HRMS-based metabolomics approach allowing discrimination between almonds based on their origin and variety. Samples were homogenised, extracted with ACN:H₂O (80:20) containing 0.1% HCOOH and injected in a UHPLC-QTOF instrument in both positive and negative ionisation modes. Principal component analysis (PCA) was performed to ensure the absence of outliers. Partial least squares – discriminant analysis (PLS-DA) was employed to create and validate the models for country (with five different compounds) and variety (with 20 features), showing more than 95% accuracy. Additional samples were injected and the model was evaluated with blind samples, with more than 95% of samples being correctly classified using both models. MS/MS experiments were carried out to tentatively elucidate the highlighted marker compounds (pyranosides, peptides or amino acids, among others). This study has shown the potential of high-resolution mass spectrometry to perform and validate classification models, also providing information concerning the identification of the unexpected biomarkers which showed the highest discriminant power.     

Lipid analyses of fumigated vs irradiated raw and roasted almonds

The purpose of this study was to compare the effects of propylene oxide (PO) and irradiation treatments on the lipid analyses of raw and roasted almonds. Eight kilograms each of raw and roasted almonds were divided into four batches (2 kg each). Three of the batches were subjected to PO treatment or irradiation treatment with a dose of 6, 10·5 kGy. The untreated batch served as control samples, they were taken from all the batches at three consecutive times during storage (day 0, 8 weeks and 16 weeks) and analysed for iodine number, peroxide value and 2-thiobarbituric acid number. Overall, irradiated almonds incurred a higher variation in lipid stability than PO tested almonds while roasted almonds incurred a higher variation than raw almonds. © 1998 Society of Chemical Industry     

In-home pasteurization of raw goat's milk by microwave treatment

Raw milk has been implicated as an important source of infection with the common bacterial agents associated with gastroenteritis. While established methods of home pasteurization can be cumbersome and tedious, we have demonstrated that a domestic microwave oven can be used effectively to reduce aerobic plate counts in raw goat's milk by up to 6 log cycles without impairing the organoleptic quality. Good keeping quality of the irradiated product was demonstrated by the 7-day holding standard plate count. Petrifilm SM and Petrifilm VRB were used successfully under field conditions. Further investigation must be undertaken to demonstrate that this method is equivalent to the legally accepted pasteurization procedures for the inactivation of such pathogenic bacteria as Salmonella spp., Listeria monocytogenes and the pasteurization standard Coxiella burnetti.     

Dielectric properties of ground almond shells in the development of radio frequency and microwave pasteurization

To develop pasteurization treatments based on radio frequency (RF) or microwave energy, dielectric properties of almond shells were determined using an open-ended coaxial-probe with an impedance analyzer over a frequency range of 10–1800 MHz. Both the dielectric constant and loss factor of almond shells decreased with increasing frequency, but increased with increasing temperature and moisture content. The absolute value of the slopes of log–log plots between loss factor and frequency increased with increasing temperature at low frequencies, especially at high temperatures and moisture contents. The effective electrical conductivity of shell samples was close to zero at the lowest moisture content (6% w.b.) and 3–9 times larger at 90 °C than 20 °C for the highest moisture content (36% w.b.). A good linear relationship was observed between permittivity and density at 1800 MHz. The power penetration depths at RF range (27 and 40 MHz) were about 6–24 times as deep as those for microwave frequencies (915 and 1800 MHz) at each corresponding temperature and moisture content. It is likely that RF energy may provide uniform heating and high throughput treatments for controlling Salmonella in in-shell almonds after washing.     

The role of some antioxidants in the HPMC film properties and lipid protection in coated toasted almonds

Hydroxypropylmethylcellulose based edible films with and without antioxidant additives were characterised as to their microstructure, water vapour and oxygen permeability, mechanical behaviour, optical properties and protective ability against lipid oxidation. The corresponding film-forming dispersions were also used to coat toasted almonds in order to test their effectiveness at protecting against rancidity development. The efficiency of three additives (ascorbic acid, citric acid or ginger essential oil) was tested and compared with antioxidant-free coatings. A cross-linking effect in the film matrices containing ascorbic or citric acid was detected through the analysis of the film microstructure, mechanical behaviour and barrier properties to oxygen and water vapour. These films were the most effective protectors against oxidation of almonds, due to both their antioxidant effect and the tighter structure which leads to lower oxygen permeability. In films with ginger oil, the hydrophobic effect markedly reduced water vapour permeability at low temperatures, but protection against lipid oxidation was less effective at long storage times.     

Nutritional quality and protein value of exotic almonds and nut from the Brazilian Savanna compared to peanut

The aim of this study was to determine the nutritional quality and protein value of the baru almond, pequi almond, and cerrado cashew nut compared to the peanut. We determined the proximate chemical composition, mineral content, and amino acid profile. A biological assay was carried out to assess the protein value, by net protein ratio (NPR), relative net protein ratio (RNPR), and protein digestibility-corrected amino acid score (PDCAAS) indexes. We found that the exotic almonds and the nut are rich in proteins (22.7-29.9 g/100 g), lipids (41.9-50.0 g/100 g), fibres (baru and pequi almonds, around 10.0 g/100 g), iron and zinc (4.3-7.4 mg/100 g). Baru almond's protein did not show deficiency in essential amino acids and lysine was the first limiting amino acid in the proteins of the pequi almond and cerrado cashew nut. The baru almond showed a RNPR of 86%, similar to that of the cerrado cashew nut (78%), but higher than that of the peanut (72%) and of the pequi almond (54%). The PDCAAS value of the baru almond (91%) was the highest and cerrado cashew nut and peanut presented similar values of this index (82%), which were higher than that of the pequi almond (55%). The baru almond has the highest protein quality, but the cerrado cashew nut and peanut are sources of good quality protein, too. We recommend the inclusion of these exotic foods in healthy diets and in food industry, and the baru almond and cerrado cashew nut as sources of complementary protein.     

Destruction of Salmonella Enteriditis inoculated onto raw almonds by high hydrostatic pressure

The effects of continuous (50,000, 60,000 and 70,000 psi with holding times of 5 and 10 min) and discontinuous (oscillatory) (six cycles at 60,000 psi with a holding time of 20 s) high hydrostatic pressure (HHP) treatments on the viability of two Salmonella Enteriditis strains (FDA and PT30) inoculated onto raw almonds were evaluated at 25, 50, and 55 °C. Complete inactivation of the S. Enteriditis was achieved in 0.1% peptone water after continuous pressurization at 60,000 psi and 25 °C for 5 min. Continuous pressurization of raw almonds inoculated with S. Enteriditis at 60,000 psi and 50 °C for 5 min resulted in less than a log reduction (log₁₀ 0.83) of vegetative cells. The decimal reduction time using the continuous pressurization parameters was determined to be 9.78 min. A discontinuous process consisting of six cycles of pressurization at 60,000 psi and 50 °C for 20 s provided greater than a one log reduction (log₁₀ 1.27 for FDA and log₁₀ 1.16 for PT30) of the S. Enteriditis concentration. The low water activity (a_w) of the almonds was found to impart baroprotective attributes on the S. Enteriditis cells. When the almonds were directly suspended in water and then pressurized, a log₁₀ reduction of 3.37 was achieved. HHP of certain dry foods appears to be feasible if the food is directly suspended in the pressurizing medium (water).     

Optimal conditions for the production of exopolysaccharide by Pediococcus acidilactici and impact of the bacterium,its EPS and dextran on the quality of Kariesh cheese

The effect of some growth conditions on the production of exopolysaccharide (EPS) by Pediococcus acidilactici was studied. Furthermore, the impact of utilisation of the isolated EPS, dextran and P. acidilactici on some properties of Kariesh cheese was investigated. The maximum EPS production by P. acidilactici was obtained after 10 h of incubation at 37°C in MRS medium with an initial pH of 7. Kariesh cheese manufactured with dextran or P. acidilactici exhibited the highest (P ≤ 0.05) moisture content and the lowest hardness values. Protein, fat, ash, total bacterial and yeast and mould counts were not significantly affected by the applied treatments. However, the body and texture of Kariesh cheese were significantly improved.     

A review on egg pasteurization and disinfection: Traditional and novel processing technologies

Salmonella Enteritidis is a pathogen related to many foodborne outbreaks involving eggs and egg products. Regulations about whether eggs should be pasteurized are very different and inconsistent worldwide. In the United States, eggs are not required to be pasteurized. Hence, less than 3% of the eggs in the country are pasteurized. The standard pasteurization method (57°C, 57.5 min) uses a long thermal process that increases the cost of the product and affects its quality. Foodborne outbreaks can be reduced if eggs are properly pasteurized to inactivate Salmonella spp. However, the technology to pasteurize eggs needs to offer a faster and more reliable method that can be scaled up to industry settings at a low cost and without affecting product quality. Several novel technologies have been tested for eggshell disinfection and egg pasteurization. Some thermal technologies have been evaluated for the pasteurization of eggs. Microwave has limited penetration depth and is a technical challenge for egg pasteurization. However, radio frequency can penetrate eggshells effectively to inactivate Salmonella, considerably reduce processing time, and maintain the quality of the product. Nonthermal technologies such as ultraviolet, pulsed light, cold plasma, ozone, pressure carbon dioxide, electrolyzed water, and natural antimicrobials have been explored for surface cleaning of the intact egg as alternatives without affecting the internal quality. This review presents some of these novel technologies and the current challenges. It discusses the possible combination of factors to achieve the egg's internal pasteurization and the eggshell's disinfection without affecting the quality at a low cost for the consumer.     

Impact of storage time and temperature on thermal inactivation of Salmonella Enteritidis PT 30 on oil-roasted almonds

Whole Nonpareil variety almonds were inoculated with Salmonella Enteritidis PT 30 and stored at 4 or 23 °C for up to 48 wk. At 1, 12, 24, 37, and 48 wk of storage, almonds were heated by immersion in 121 °C oil. After heating for 0.5 to 2.5 min, almonds were drained, transferred to tryptic soy broth, and mixed with a stomacher prior to plating onto tryptic soy and bismuth sulfite agars. Over the 48 wk of storage, Salmonella declined by 0.5 and 2.1 log CFU/g at 4 and 23 °C, respectively. The survivor inactivation curves were upwardly concave with rapid initial reductions in the levels of Salmonella. For up to 24 wk of storage, the mean counts of the survivors after treatment were not significantly different. The Weibull model predicted 4- and 5-log reductions of Salmonella in 0.85 ± 0.16 and 1.8 ± 0.43 min, respectively, for almonds stored at 4 °C, and in 1.6 ± 0.53 and 3.2 ± 1.0 min, respectively, for almonds stored at 23 °C. Refrigerated storage had little impact on heat resistance of Salmonella that were inoculated on almonds. PRACTICAL APPLICATION: This research provides information of value in performing or evaluating validation studies for thermally processed almonds. The sensitivity of Salmonella to oil roasting is demonstrated during typical commercial almond storage times and temperatures.     

Kinetic of Color Changes in Almond (Akbadem Variety) During Roasting and Storage

In this research, the color change kinetics of the Akbadem variety during roasting and storage processes was investigated. The roasting process was carried out at three different temperatures (150, 160, and 170°C) and four different times 10, 20, 30, and 40 min. Then, roasted samples were separated in two groups and stored for 6 months in 4 and 22°C. All of the color parameters reactions during roasting and storage took place according to first order reaction kinetics. L- and hue angle-values tended to decrease linear significantly during roasting. The L-values of Akbadem samples roasted at 150, 160,and 170°C for 40 min was determined as 52.34 ± 2.53, 47.96 ± 1.35, and 43.17 ± 0.09, respectively. The highest Ea-value was determined on the L-value as 14.80 ± 4.26. The a, b, ΔE, metric chroma (C), and metric saturation (S) values increased during roasting. L-, C-, a-, b-, and S-values tended to decrease linear significantly during storage. The L-, a-, and b-values of Akbadem samples which were roasted at 170°C and stored at 4°C for 6 months were decreased from 43.17 ± 0.09, 14.25 ± 0.026, and 29.53 ± 0.06 to 34.91 ± 0.13, 10.06 ± 0.15, and 15.93 ± 0.12, respectively. According to sensory analysis, the panelists gave low scores as taste (1.9 ± 0.88), color (2.1 ± 0.57), and flavor (2.4 ± 0.7) for Akbadem samples roasted at 170°C for 40 min. ΔE was increased during storage Ea-values were decreased during roasting and storage at 4 and 22°C for 6 months.     

The effect of X-ray irradiation on Salmonella inactivation and sensory quality of almonds and walnuts as a function of water activity

The overall goal of this study was to develop a set of process design principles for low-energy X-ray irradiation of tree nuts. Almonds and walnuts were inoculated with Salmonella Enteritidis PT30 and Salmonella Tennessee, and conditioned to four different water activities (0.23, 0.45, 0.64, and 0.84 a_w). Thereafter, the inoculated/conditioned samples were irradiated to achieve up to a 5-log reduction in Salmonella using a pilot scale low-energy X-ray food irradiator. Greater efficacy (D₁₀-value: the dose required to eliminate 90% of the microbial population) for inactivating SE PT30 and S. Tennessee was seen on the surface of almonds (0.226-0.431 kGy) than on walnuts (0.474-0.930 kGy) at all water activities. Also, the efficacy did not change monotonically with water activity. Overall, no significant difference (P > 0.05) in sensory characteristics was seen between non-irradiated almonds and those irradiated to achieve a 5 log reduction in Salmonella. However, irradiating walnuts to the dose corresponding to a 5 log reduction caused a perceivable change in flavor. Post-irradiation storage tests revealed that surviving bacterial counts did not change over 120 days, regardless of nut type, Salmonella serovar, and a_w. Therefore, low-energy X-ray irradiation technology appears to be a promising non-thermal pasteurization strategy for certain types of nuts.     

Water pressure effectively reduces Salmonella enterica serovar enteritidis on the surface of raw almonds

The effects of continuous high hydrostatic water pressure treatments (414 and 483 MPa with a holding time of 6 min) on the viability of two strains of Salmonella enterica serovar Enteritidis (PT 9c and PT 30) inoculated onto raw almonds were evaluated at 25 degrees C. The concentrations of both Salmonella Enteritidis isolates were reduced to undetectable levels when the almonds were directly suspended in water, pressurized at 414 MPa and 25 degrees C for 6 min, and then dried at 115 degrees C for 25 min. When the almonds were pressurized at 414 MPa and dried at 55 degrees C for 5 min, a more than 3.58-log reduction was achieved for both isolates. Increasing the drying temperature to 65 degrees C resulted in a more than 3.96-log reduction for both isolates. Increasing the water pressure to 483 MPa further decreased the Salmonella Enteritidis concentration on the surface of the raw almonds. When the almonds were treated at 414 MPa, the decimal reduction times were less than 35 s for both isolates. High hydrostatic water pressure treatment of certain dry foods appears to be feasible when the food is suspended directly in the pressurizing medium (water).     

On-line color monitoring of solid foods during supercritical CO2 pasteurization

An on-line color monitoring system for solid foods to be used during supercritical carbon dioxide (SC-CO₂) pasteurization was designed and tested. The experimental apparatus described here allowed for the measurement of reflectance spectra and color parameters (L^∗, a^∗, b^∗) during (on-line) as well as before and after treatments (off-line).The results demonstrated that SC-CO₂ pasteurization applied at 12.0 MPa, 40 °C slightly affected the color of freshly cut pieces of coconut and carrot during the process performed at different treatment times (10, 20, and 30 min). Reflectance spectra of coconut, acquired on-line, showed that CO₂ influenced the color immediately upon treatment: lightness (L^∗) changed from 86.10 ± 2.80 at 1 min to 79.57 ± 0.74 at 30 min. The decompression was demonstrated to be the critical parameter affecting the color of carrot. The off-line measurements showed that 30 min of treatment induced 38% and 22% decrease of redness (a^∗) and yellowness (b^∗), respectively.The proposed apparatus allowed for a non-invasive, immediate and direct monitoring of food color before, during and after SC-CO₂ pasteurization.     

Most-probable-number determination of salmonella levels in naturally contaminated raw almonds using two sample preparation methods

Pathogens occurring in particulate foods may be unevenly distributed, which may impact interpretation of most-probable-number (MPN) values. The MPN analysis of Salmonella in naturally contaminated raw almonds was conducted using two sample preparation methods. Raw almond kernels (3,698 samples) and inshell almonds (455 samples) were collected from almond processors throughout California during the 2006 and 2007 harvests, and 100-g samples were enriched for Salmonella. The prevalence of Salmonella on kernels and inshell almonds was 1.6 and 0.9%, respectively, in 2006, and 0.83 and 2.2%, respectively, in 2007. Almond kernel samples from 2006 were further enriched for Salmonella, and levels of the organism were determined for positive samples by three-tube MPN analysis (25 g, 2.5 g, 0.25 g). Almonds were either divided into subsamples prior to blending and enrichment (method A), or samples were blended in enrichment broth prior to preparation of subsamples (method B). Salmonella was not isolated (<1.2 MPN/100 g) upon retesting of 19 of 31 (method A) or 23 of 29 (method B) positive samples. When detected, levels were 1.4 to 15.5 MPN/100 g (average 2.3 MPN/100 g) or 1.4 to 18.3 MPN/100 g (average 2.1 MPN/100 g) using methods A or B, respectively. A total of 23 different Salmonella serovars were identified from the original almond samples. Salmonella Muenchen was the most frequently isolated serovar (15%) from the 53 Salmonella-positive samples, followed by Newport (12%), Enteritidis (10%), and Typhimurium (8%). No correlation was found between presence of Salmonella and E. coli levels, aerobic plate counts, or counts of yeasts or molds.     

Consumer Acceptability and Quality Evaluation of Potato Strips Baked in a Radiant Wall Oven

Instrumental and sensory quality of potato strips baked in a radiant wall oven was evaluated and compared to deep-fat fried and conventional oven baked samples. Even though radiant wall oven baked potato strips had one-fourth the fat content of the deep-fat fried samples, there was no significant difference in chroma, cutting and puncture force of radiant wall oven baked and deep-fat fried samples. Consumer acceptability of radiant wall oven baked potato strips was 65.7 and 85.7% before and after revealing the nutrition facts, respectively. Both were lower than acceptability of deep-fat fried samples. However, 36.5% of consumers were willing to purchase radiant wall oven baked samples.