Ethylene diamine-grafted carbon nanotubes: A promising catalyst support for methanol electro-oxidation

In this paper, carbon nanotubes (CNTs) were modified by ethylene diamine (ED) and then used as the support of the Pt-Ru catalyst. The cyclic voltammetry (CV) and Fourier transform infrared spectroscopy were employed to study the interaction between ED and CNTs. The morphology and elemental composition of the as-prepared Pt-Ru/ED/CNT electrode were characterized by scanning electron microscopy and energy dispersive X-ray spectroscopy. The electrocatalytic properties of the Pt-Ru/ED/CNT electrode for methanol electro-oxidation were investigated by CV, polarization method and electrochemical impedance spectroscopy. The long-term stability of the Pt-Ru/ED/CNT electrode was also evaluated. Compared with the Pt-Ru/CNT electrode, the Pt-Ru/ED/CNT electrode exhibits excellent electrocatalytic properties and long-term stability. These results show that the ED-grafted CNTs are the promising catalyst support for methanol electro-oxidation.     

Novel methanol electro-oxidation catalyst assisting with functional phthalocyanine supports

Novel electro-catalyst based on phthalocyanine stabilized Pt colloids has been developed for methanol electro-oxidation. Water soluble Cu²⁺ phthalocyanine functioned with sulfonic groups were selected as catalyst supports because of the relatively high catalytic activity of Pt catalyst and nearly the same catalytic selectivity complex with Cu-phthalocyanine, compared to others that chelated with Fe, Co and Ni ions. The as-resulting Pt-CuTsPc catalysts have average particle size of 2 nm and narrow size distribution. With the assistance of CuTsPc supports, the methanol electro-oxidation activity and poison tolerance of Pt catalyst have a significant increase. I_f/I_b ratio (anodic peak current density, forward to backward) of the Pt-CuTsPc/C catalysts also has obvious increase to 2.5, from value of 0.8 for pure Pt/C catalyst. The reaction Tafel slope of Pt-CuTsPc/C catalysts is 56.6 mV dec⁻¹, much smaller than that of the Pt/C catalyst. The transient current density on Pt-CuTsPc/C at 0.60 V is enhanced to 650% of that on the Pt/C catalyst while the enhancement factor R for comparison of steady-state current obtained on Pt-CuTsPc/C and Pt/C catalyst varies between 111% and 534% in the potential region of 0.3-0.75 V.     

Co-catalytic effect of Ni in the methanol electro-oxidation on Pt-Ru/C catalyst for direct methanol fuel cell

This research is aimed to improve the utilization and activity of anodic catalysts, thus to lower the contents of noble metals loading in anodes for methanol electro-oxidation. The direct methanol fuel cell anodic catalysts, Pt-Ru-Ni/C and Pt-Ru/C, were prepared by chemical reduction method. Their performances were tested by using a glassy carbon working electrode through cyclic voltammetric curves, chronoamperometric curves and half-cell measurement in a solution of 0.5 mol/L CH₃OH and 0.5 mol/L H₂SO₄. The composition of the Pt-Ru-Ni and Pt-Ru surface particles were determined by EDAX analysis. The particle size and lattice parameter of the catalysts were determined by means of X-ray diffraction (XRD). XRD analysis showed that both of the catalysts exhibited face-centered cubic structures and had smaller lattice parameters than Pt-alone catalyst. Their sizes are small, about 4.5 nm. No significant differences in the methanol electro-oxidation on both electrodes were found by using cyclic voltammetry, especially regarding the onset potential for methanol electro-oxidation. The electrochemically active-specific areas of the Pt-Ru-Ni/C and Pt-Ru/C catalysts are almost the same. But, the catalytic activity of the Pt-Ru-Ni/C catalyst is higher for methanol electro-oxidation than that of the Pt-Ru/C catalyst. Its tolerance performance to CO formed as one of the intermediates of methanol electro-oxidation is better than that of the Pt-Ru/C catalyst.     

Highly active PtRu catalysts supported on carbon nanotubes prepared by modified impregnation method for methanol electro-oxidation

A simple and rapid synthesis method (denoted as modified impregnation method, MI) for PtRu/CNTs (MI) and PtRu/C (MI) was presented. PtRu/CNTs (MI) and PtRu/C (MI) catalysts were characterized by transmission electron microscopy (TEM) and X-ray diffractometry. It was shown that Pt-Ru particles with small average size (2.7 nm) were uniformly dispersed on carbon supports (carbon nanotubes and carbon black) and displayed the characteristic diffraction peaks of Pt face-centered cubic structure. Cyclic voltammetry and chronoamperometry showed that the Pt-Ru/CNTs (MI) catalyst exhibited better methanol oxidation activities than Pt-Ru/C (MI) catalyst and commercial Pt-Ru/C (E-TEK) catalyst. The single cells with Pt-Ru/CNTs (MI) catalyst exhibited a power density of 61 mW/cm², about 27% higher than those single cells with commercial Pt-Ru/C (E-TEK) catalyst.     

Effect of reduction conditions on electrocatalytic activity of a ternary PtNiCr/C catalyst for methanol electro-oxidation

The effect of reduction conditions on a Pt₂₈Ni₃₆Cr₃₆/C catalyst was investigated by using two different reduction methods: hydrogen reduction and NaBH₄ reduction. In hydrogen reduced catalysts, dissolution of metallic Ni and Cr was observed during cyclic voltammetry (CV) tests, and a larger amount of Ni and Cr was dissolved when reduced at higher temperatures. For methanol electro-oxidation, the highest specific current density of 1.70 A m⁻² at 600 s of the chronoamperometry tests was observed in the catalyst reduced at 300 °C, which was ∼24 times that of a Pt/C catalyst (0.0685 A m⁻²). In NaBH₄ reduced catalysts, formation of an amorphous phase and a more Pt-rich surface was observed in X-ray diffraction and CV results, respectively, with increasing amounts of NaBH₄. When reduced by 50 times of the stoichiometric amount of NaBH₄, the PtNiCr/C catalyst (PtNiCr-50t) showed a current density of 34.1 A g_{noble metal}⁻¹, which was 81% higher than the 18.8 A g_{noble metal}⁻¹ value of a PtRu/C catalyst at 600 s of the chronoamperometry tests. After 13 h of chronoamperometry testing, the activity of the PtNiCr-50t (15.0 A g_{noble metal}⁻¹) was 110% higher than the PtRu/C catalyst (7.15 A g_{noble metal}⁻¹). The PtNiCr/C catalyst shows promise as a Ru-free methanol oxidation catalyst.     

Novel spherical TiO2 supported PdNi alloy catalyst for methanol electroxidation

A novel PdNi/TiO₂ electrocatalyst for methanol oxidation is fabricated using spherical TiO₂ nanoparticles as support. The structural and electrochemical properties of the PdNi/TiO₂ catalyst are characterized by XRD, TEM and electrochemical analysis. The cyclic voltammograms of PdNi/TiO₂ catalyst show that there is a large methanol oxidation peak in about 0.882 V that is much bigger than that of the commercial PtRu/C catalyst in 0.7 V. The composite TiO₂ material has high catalytic activity without UV light illumination. The electrocatalytic activity and anti-poisoning capability of the PdNi/TiO₂ catalyst are promising, which may become a potential candidate for direct methanol fuel cell.     

Preparation and application of mesocellular carbon foams to catalyst support in methanol electro-oxidation

A novel and simple preparation method for preparing a mesocellular carbon foam (MCF-C) is described. A silica–polymer composite as an amphi-templating material was synthesized by a sol–gel method using tetraethyoxy-orthosilicate (TEOS), P123 and divinylbezene (DVB) as a silica precursor, a template and a polymer precursor, respectively. The silica–polymer composite was subsequently transformed to either mesocellular carbon foam (MCF-C) or mesocellular silica foam (MCF-S). The prepared MCF-C exhibited well-developed mesocell pore structures with uniform windows. Compared to conventional methods, the method used for preparing MCF-C was economical and simple. MCF-C was used as a catalyst support in methanol electro-oxidation. The Pt/MCF-C-ETX (MCF-C-supported Pt catalyst which was prepared using sodium ethoxide) catalyst has smaller Pt nanoparticles and a larger electrochemically active surface area (EAS) value than the commercial Pt/C catalyst. In methanol electro-oxidation, the prepared Pt/MCF-C-ETX catalyst showed a higher catalytic performance than the commercial Pt/C catalyst.     

Electrocatalytic activity of carbon-supported Pt-Au nanoparticles for methanol electro-oxidation

Pt-modified Au nanoparticles on carbon support were prepared and analyzed as electrocatalysts for methanol electro-oxidation. In this paper, a novel chemical strategy is described for the preparation and characterization of carbon-supported and Pt-modified Au nanoparticles, which were prepared by using a successive reduction process. After preparing Au colloid nanoparticles (∼3.5 nm diameter), Au nanoparticles were supported spontaneously on the surface of carbon black in the aqueous solution. Then a nanoscaled Pt layer was deposited on the surface of carbon-supported Au nanoparticles by the chemical reduction. The structural information and electrocatalytic activities of the Pt-modified Au nanoparticles were confirmed by transmission electron microscopy (TEM), X-ray diffractometry (XRD) and cyclic voltammetry (CV). The results indicate that carbon-supported Au nanoparticles were modified with the reduced Pt atoms selectively. The Pt-modified Au nanoparticles showed the higher electrocatalytic activity for methanol electro-oxidation reaction than the commercial one (Johnson-Matthey). The increased electrocatalytic activity might be attributed to the effective surface structure of Pt-modified Au nanoparticles, which have a high utilization of Pt for surface reaction of methanol electro-oxidation.     

Performance of ternary PtRuRh/C electrocatalyst with varying Pt:Ru:Rh ratio for methanol electro-oxidation

Highly dispersed ternary PtRuRh/C anode catalysts for direct methanol fuel cells were prepared with various contents and their electro-catalytic activities towards methanol oxidation at 25 °C and 60 °C were examined to investigate the influence of the catalyst composition. Electrocatalysts were prepared by a co-impregnation method using ethanolic solutions of metal precursors and carbon black followed by pyrolysis under reducing conditions. X-ray diffraction analysis revealed that the fcc peaks shifted to higher diffraction angles with increasing Rh content, indicating the alloying of Rh into the fcc structure. In terms of the mass specific current density, the activity towards methanol oxidation differed significantly depending on the catalysts composition and cell temperature. The catalyst prepared at a ratio of Pt:Ru:Rh = 1:1:2 exhibited the highest activity at 60 °C of 155 A (g-Pt)⁻¹ at 0.5 V vs. RHE.     

Effect of heat treatment on PtRu/C catalyst for methanol electro-oxidation

The effect of heat treatment on a commercial PtRu/C catalyst was investigated with a focus on the relationship between electrochemical and surface properties. The heat treated PtRu/C catalysts were prepared by reducing the commercial PtRu/C catalyst at 300, 500, and 600 °C under hydrogen flow. The maximum mass activity for the methanol electro-oxidation reaction (MOR) was observed in the catalyst heat treated at 500 °C, while specific activity for the MOR increased with increasing heat treatment temperature. Cyclic voltammetry (CV) results revealed that the heat treatment caused Pt rich surface formation. The increase in surface Pt was confirmed by X-ray photoelectron spectroscopy; the surface (Pt:Ru) ratio of the fresh catalyst (81:19) changed to (87:13) in the 600 °C heat treated catalyst. Quantitative analysis of the Ru oxidation state showed that the ratio of metallic Ru increased with an increase in heat treatment temperature. On the other hand, RuO_xH_y completely reduced at 500 °C and the ratio of RuO₂ slightly decreased with increasing heat treatment temperature.     

Hydrothermal synthesis of size-dependent Pt in Pt/MWCNTs nanocomposites for methanol electro-oxidation

A hydrothermal method has been developed to prepare size-controlled Pt nanoparticles dispersed highly on multiwalled carbon nanotubes (Pt/MWCNTs). It was found that the size of Pt nanoparticles was strongly dependent on the solution pH in synthesis. The Pt nanoparticles with mean size of 3.0, 4.2 and 9.1 nm were obtained at pHs 13, 12 and 10 separately. After Pt/MWCNTs composites were fabricated, the different properties of cyclic voltammetry and chronoamperometry in electro-oxidation of methanol were found. The results showed that the smaller diameter Pt deposited Pt/MWCNTs nanocomposites exhibited higher electrocatalytic activity for methanol oxidation. By characterization of X-ray diffraction (XRD), transmission electron microscopy (TEM) and X-ray photoelectron spectroscopy (XPS), size-dependent activities were identified.     

Ultrathin graphitic carbon nitride nanosheets and graphene composite material as high-performance PtRu catalyst support for methanol electro-oxidation

Graphitic carbon nitride (g-C₃N₄) has been demonstrated as an advanced support material for Pt nanoparticles (NPs) due to its excellent stability and abundant Lewis acid for anchoring metal NPs. However, its non-conductive nature and low surface areas still impede its application in electrochemical fields. Herein, a π–π stacking method is presented to prepare graphene/ultrathin g-C₃N₄ nanosheets composite support for PtRu catalyst. The weaknesses of g-C₃N₄ are greatly overcome by establishing a 2D layered structure. The significantly enhanced performance for this novel PtRu catalyst is ascribed to reasons as follows: the homogeneous dispersion of PtRu NPs on g-C₃N₄ nanosheets due to its abundant Lewis acid sites for anchoring PtRu NPs; the excellent mechanical resistance and stability of g-C₃N₄ nanosheets in acidic and oxidative environments; the increased electron conductivity of support by forming a layered structure and the strong metal-support interaction (SMSI) between metal NPs and g-C₃N₄ NS.     

Hollow core/mesoporous shell carbon capsule as an unique cathode catalyst support in direct methanol fuel cell

Hollow core mesoporous shell (HCMS) carbon has been explored for the first time as a cathode catalyst support in direct methanol fuel cells (DMFCs). The HCMS carbon consisting of discrete spherical particles possesses unique structural characteristics including large specific surface area and mesoporous volume and well-developed interconnected void structure, which are highly desired for a cathode catalyst support in low temperature fuel cells. Significant enhancement in the electrocatalytic activity toward oxygen reduction reaction has been achieved by the HCMS carbon-supported Pt nanoparticles compared with carbon black Vulcan XC-72-supported ones in the DMFC. In addition, much higher power was delivered by the Pt/HCMS catalysts (i.e., corresponding to an enhancement of ca. 91–128% in power density compared with that of Pt/Vulcan), suggesting that HCMS carbon is a unique cathode catalyst support in direct methanol fuel cell.     

Hollow graphitic carbon spheres for Pt electrocatalyst support in direct methanol fuel cell

Hollow graphitic carbon spheres (HGCSs) with a high surface area are produced by the carbonization of hollow polymer spheres obtained by the polymerization of core/shell-structured pyrrole micelles. HGCSs are employed as a carbon support material in a direct methanol fuel cell catalyst, and their effect on the electrocatalytic activity toward methanol oxidation is investigated. Pt catalyst supported on HGCSs shows a better electrocatalytic activity compared to that on Vulcan XC-72, which has been commonly used in fuel cell catalysts. The observed enhancement in the electrocatalytic activity is attributed to the improved electronic conductivity and high surface area of HGCSs.     

Synergistic effect of RE2O3 (RE = Sm, Eu and Gd) on Pt/mesoporous carbon catalyst for methanol electro-oxidation

This work aims at developing the synergetic catalysis of rare earth oxides, which can serve as the anchoring sites for Pt and in turn as the active sites for the methanol electro-oxidation. Ordered mesoporous carbon has been modified with RE₂O₃ (RE = Sm, Eu and Gd) and subsequently deposited with Pt nanoparticles by a microwave heating process. The catalytic activities for methanol electro-oxidation are evaluated by cyclic voltammogram, chronoamperometry and electrochemical impedance spectroscopy. Pt/C-Sm₂O₃ exhibits an improvement on dispersion and electrocatalytic performance, with the highest mass activity (145.1 mA mg⁻¹) as well as good stability. A possible mechanism is proposed for the effect of RE₂O₃ on Pt nanoparticles. The adsorbed hydroxyl species supplied by RE₂O₃ in the support are contributed to the release of Pt active sites through CO removal and therefore promote the catalytic activity spontaneously.     

Monodispersed hard carbon spherules as a catalyst support for the electrooxidation of methanol

Hard carbon spherules (HCS) were used as support of Pt nanoparticles as electrocatalyst for direct methanol fuel cells (DMFCs). Scanning electron microscopy (SEM) images show that the size of the Pt particles on HCS by reduction of K₂PtCl₆ with ethylene glycol is 4-5 nm. High-resolution transmission electron microscopy (HRTEM) study reveals that the Pt particles on the HCS surface have faceted crystalline structures. The size and aggregation of the Pt particles depend on the surface properties of the carbon support and the medium of the reduction reaction. Cyclic voltammetry and galvanostatic polarization experiments show that the Pt/HCS catalyst exhibits a higher catalytic activity in the electrooxidation of methanol than either the Pt/MCMB or the commercial Pt/Vulcan XC-72 catalyst does.     

The effect of vapor-grown carbon fiber as an additive to the catalyst layer on the performance of a direct methanol fuel cell

Vapor-grown carbon fibers (VGCFs) were added to the anode catalyst layer of a direct methanol fuel cell to improve the cell performance through structural modification of the catalyst layer. The amount of VGCF varied up to 6 wt.% with respect to the weight of the PtRu black catalyst that was used. A catalyst layer with 2 wt.% VGCF loading showed the best cell performance. The electrodes that included the catalyst, VGCF, and gas diffusion layer, were directly examined by electron microscopic analyses. Electrochemical methods, such as cyclic voltammometry and impedence analysis, were applied to investigate the actual role of VGCF in the electrode. The porosity of the catalyst layer was increased by the addition of the fibers. This was clearly observed in pore diameters less than 1 μm. Sub-micron pore diameters are significant as they relate to micro-diffusive transport, compared to the macro-diffusion experienced by the large pores in the GDL. However, improved mass transport was only observed for 2 wt.% VGCF loading, probably due to insufficient optimization of the cell design. Microstructural and electrochemical analyses indicated that the improved performance was mainly ascribed to an increased electrochemically active surface area of the catalyst.     

High activity PtRu/C catalysts synthesized by a modified impregnation method for methanol electro-oxidation

A modified impregnation method was used to prepare highly dispersive carbon-supported PtRu catalyst (PtRu/C). Two modifications to the conventional impregnation method were performed: one was to precipitate the precursors ((NH₄)₂PtCl₆ and Ru(OH)₃) on the carbon support before metal reduction; the other was to add a buffer into the synthetic solution to stabilize the pH. The prepared catalyst showed a much higher activity for methanol electro-oxidation than a catalyst prepared by the conventional impregnation method, even higher than that of current commercially available, state-of-the-art catalysts. The morphology of the prepared catalyst was characterized using TEM and XRD measurements to determine particle sizes, alloying degree, and lattice parameters. Electrochemical methods were also used to ascertain the electrochemical active surface area and the specific activity of the catalyst. Based on XPS measurements, the high activity of this catalyst was found to originate from both metallic Ru (Ru⁰) and hydrous ruthenium oxides (RuO_xH_y) species on the catalyst surface. However, RuO_xH_y was found to be more active than metallic Ru. In addition, the anhydrous ruthenium oxide (RuO₂) species on the catalyst surface was found to be less active.     

二氧化碳加氢合成甲醇反应铜基催化剂研究进展

二氧化碳加氢合成甲醇反应是二氧化碳利用的重要途径,其中催化剂的研究是技术的关键。本文针对反应采用的铜基催化剂,从铜基催化剂的制备方法、活性组分铜的分散度、铜粒径以及铜与载体间界面作用等方面,分别对其影响催化剂的活性、甲醇的选择性以及稳定性作用进行研究综述。通过分析认为:催化剂的制备方法影响催化剂的铜分散度、铜粒径及铜与载体间的作用,从而影响催化剂催化性能。其中在共沉淀法的基础上进行改进是目前催化剂制备方法的研究趋势,且增加铜分散度、减小铜粒径及增大铜与载体间作用对二氧化碳加氢合成甲醇反应铜基催化剂的催化性能有不同程度的影响。该综述为进一步研制高活性、高甲醇选择性和优异稳定性的新型催化剂提供参考。     

Pt45Ru45M10/C (M = Fe, Co, and Ni) catalysts for methanol electro-oxidation

Pt₄₅Ru₄₅M₁₀/C (M = Fe, Co, and Ni) catalysts were synthesized and physical and electrochemical properties were analyzed by XRD, TEM, CO stripping and methanol electro-oxidation activity measurement. Among these catalysts, the Pt₄₅Ru₄₅Fe₁₀/C catalyst exhibited the highest mass activity of 2.6 A/g catal. while those of the Pt₄₅Ru₄₅Co₁₀/C and Pt₄₅Ru₄₅Ni₁₀/C catalysts were 2.2 and 2.5 A/g catal., respectively. In the case of specific activity, the catalysts exhibited much higher activities of 110 (130%), 120 (140%) and 150 (170%) mA/m² for the Fe, Co and Ni incorporated catalysts, respectively, than 88 mA/m² of a commercial PtRu/C catalyst.