Anchorage of carbon nanotubes grown on carbon fibres

A novel reinforcing material based on the concept of an uniform 3-dimensional distribution of carbon nanotubes directly grown on yarns of carbon fibres has been developed. This material shows a potential for applications in polymeric matrix composites, combining the properties of carbon nanotubes with those of a traditional reinforcement.In view of the dipping process of the CNT coated fibres into a polymeric matrix, a good anchorage of CNT to the fibre surface is mandatory. Carbon fibres coated with metallic clusters and CNT were immersed into different liquids (deionised water, ethanol, n-butanol, acetone) and processed with different treatments (immersion, magnetic stirring, centrifugation and ultrasonic bath) in order to test their behaviour in different stressing environments. The morphological features of the samples were characterised by SEM both before and after the tests, demonstrating a good adhesion of the three-component material, which was not destroyed even after the most aggressive test.     

Compressive residual thermal stress induced crack deflection in carbon nanotube-doped carbon/carbon composites

Introducing carbon nanotubes (CNTs) by electrophoretic deposition (EPD) is a promising method to improve the strength and toughness of carbon/carbon (C/C) composites. Herein, a new reinforcing mechanism called “compressive residual thermal stress (RTS) induced crack deflection” has been reported. Concretely, CNTs, with different loading content, were introduced by EPD method. Results showed that the CNT content had little influence on CNT-induced matrix refinement. However, the strength of the CNT-doped C/C composites increased with the rising content of CNTs and cracks could only deflect when the CNT interface reached a certain thickness. A theory based on compressive RTS induced crack deflection was built to interpret this discrepancy. Tensile stress existed at the interface in pure C/C composites, while compressive stress occurred and increased with the rising thickness of the CNT interface, which were verified by finite element analysis and Raman test. Calculation revealed that compressive stress exceeded 30 MPa at the crack tip could make the crack deflection happen more easily since it released more strain energy than penetration.     

Sharp indentation behavior of carbon/carbon composites and varieties of carbon

Sharp indentation tests on carbon fiber and carbon matrix composites (C/C composite) were carried out over a wide load range from 0 to 2 N on three different cross sections: normal, parallel and inclined to the fiber axis. For comparison purposes, a variety of carbons including HOPG, glassy C, and pyrocarbon films was also examined. Both the fibers and the matrices displayed first a purely elastic response and second crack-induced damage. A purely elastic behavior was also observed with most of the varieties of carbon considered. Young’s modulus was extracted from the indentation curves either at maximum or at various forces, using the Sneddon equation of elastic response on loading (elastic indentation) or a classical equation based on elastic recovery on unloading (elastoplastic indentation). Results are discussed with respect to features of structure and heterogeneity of material in the stressed volume.     

Preparation of carbon nanofibers/carbon foam monolithic composite from coal liquefaction residue

Carbon nanofibers/carbon foam composites that are made by growing carbon nanofibers (CNFs) on the surface of a carbon foam (CF) have been prepared from coal liquefaction residues (CLR) by a procedure involving supercritical foaming, oxidization, carbonization, and catalytic chemical vapour deposition (CCVD) treatment. These new carbon/carbon composites were examined using SEM, TEM and XRD. The results show that the as-made CF has a structure with cell sizes of 300-600 μm. X-ray diffraction studies show that iron-containing contaminates are present in the CLR. However, these species may act as a catalyst in the CCVD process as established in the literature. After the CCVD treatment, the cell walls of CF are covered by highly compacted CNFs that have external diameters of about 100 nm and lengths of several tens of micrometers. This work may open a new way for direct and effective utilization of the CLR.     

碳／碳复合材料的性能和应用进展

碳／碳（c／c）复合材料是以碳为基体、碳纤维增强的复合材料,具有高比强度、高比模量、耐高温、耐腐蚀、耐疲劳、抗蠕变、导电、传热和线胀系数小等一系列优异性能,既可作为结构材料承栽负荷,又可作为功能材料发挥作用。同时,碳／碳（c／c）复合材料是一种能在超高温条件下工作的高温结构材料,所以在航空航天领域具有广阔的应用前景。本文综述了碳／碳（c／c）复合材料的力学、热学、化学性能及其在各领域的应用进展。     

Compressive strength of three-dimensionally reinforced carbon/carbon composite

Compressive behavior of three-dimensionally reinforced carbon/carbon composite (3D-C/C) was examined from room temperature to elevated temperatures up to about 3000 K. Three-dimensionally reinforced C/C was found to have an inclination to induce kinks at the ends of specimens due to extremely low shear strength. In order to avoid this type of premature fracture and to conduct high-temperature tests, discussion was made on specimen geometry and testing procedure, and the combination of a dumbbell-shape specimen and test configuration without a supporting jig were found to be suitable for the present study. Using this set-up, the compressive strength of a 3D-C/C was evaluated as a function of temperature up to about 3000 K. The compressive strength of the 3D-C/C monotonically increased with the increase in temperature up to 2300 K, but decreased above this temperature. The strength enhancement was suggested to be caused by improvement in the fiber/matrix interfacial bonding, and the degradation over 2300 K was by softening of the matrix at high temperatures.     

Synthesis of carbon nanotubes on carbon fibers by means of two-step thermochemical vapor deposition

The present study aimed at development of a method for synthesizing multi-walled carbon nanotubes (CNTs) on carbon paper substrates (CP) at densities as high as those so far reported for CNTs formed on quartz substrates. Applying conditions optimized for CNTs synthesis on quartz substrates, in which CP was heated at 1073 K, being placed parallel to the flow of m-xylene/ferrocene vapor, resulted in formation of extremely few deposits on CP. Forced vapor flow through the CP greatly improved the frequency and homogeneity of deposition of the Fe-bearing nanoparticles, but these became encapsulated by carbon and deactivated. The addition of H₂S to the vapor further enhanced nanoparticle deposition. Moreover, it enabled the subsequent formation of CNTs at densities as high as 2-6 × 10⁹ cm⁻². In order to realize such high population densities, it was found essential to perform CVD in a two-stage sequence commencing with nanoparticles deposition at 1073 K followed by the formation and growth of CNTs at 1273 K, with the H₂S concentration in the vapor phase optimized throughout within a range of 0.014-0.034 vol%.     

Characteristics of adsorption and biodegradation of dissolved organic carbon in biological activated carbon pilot plant

The dissolved organic carbon (DOC) properties for the influent of the BAC pilot plant have shown a 42% biodegradable fraction and a 58% non-biodegradable fraction. The biodegradable dissolved organic carbon (BDOC) was degraded entirely by biodegradation; the removal efficiency was 65–83%. The BDOC removal efficiency at empty bed contact time (EBCT) 15 minutes was larger than at EBCT 8 minutes. At increasing EBCT, a more slowly biodegradable fraction of BDOC (H₂) was utilized. The non-biodegradable dissolved organic carbon (NBDOC) was removed mostly by adsorption, and the removal amount was 24–58%. Therefore, the DOC was removed by adsorption and biodegradation; the removal efficiency by biodegradation was 31%, and that by adsorption was 24%. The breakthrough behaviors of DOC and NBDOC continued to be saturated as the bed volume increased, whereas the BDOC breakthrough curves maintained a certain ratio according to the bed volume.     

几种钢包用含碳耐火材料对IF钢增碳的比较

通过感应炉试验分析了钢包渣线用3种碳含量不同的镁碳砖(C的质量分数分别为8.3%、15.5%和17.9%),钢包底用蜡石-碳化硅砖(C的质量分数为3.71%)以及实验室开发的MgO-Al2O3-SiC质钢包渣线浇注料(C的质量分数为4.07%)对IF钢增碳的影响,并对其增碳的机理进行了初步分析讨论。试验结果表明:渣线镁碳砖的碳含量越高,对IF钢造成的增碳量越大;包底蜡石-碳化硅砖对IF钢水的增碳量达到渣线镁碳砖的7.73倍;MgO-Al2O3-SiC质浇注料也对IF钢产生明显的增碳效果,不宜用作冶炼超低碳钢的钢包渣线材料。     

Chemical vapor-deposited carbon nanofibers on carbon fabric for supercapacitor electrode applications

Entangled carbon nanofibers (CNFs) were synthesized on a flexible carbon fabric (CF) via water-assisted chemical vapor deposition at 800°C at atmospheric pressure utilizing iron (Fe) nanoparticles as catalysts, ethylene (C₂H₄) as the precursor gas, and argon (Ar) and hydrogen (H₂) as the carrier gases. Scanning electron microscopy, transmission electron microscopy, and electron dispersive spectroscopy were employed to characterize the morphology and structure of the CNFs. It has been found that the catalyst (Fe) thickness affected the morphology of the CNFs on the CF, resulting in different capacitive behaviors of the CNF/CF electrodes. Two different Fe thicknesses (5 and 10 nm) were studied. The capacitance behaviors of the CNF/CF electrodes were evaluated by cyclic voltammetry measurements. The highest specific capacitance, approximately 140 F g⁻¹, has been obtained in the electrode grown with the 5-nm thickness of Fe. Samples with both Fe thicknesses showed good cycling performance over 2,000 cycles.     

Tensile properties of ultrathin double-walled carbon nanotube membranes

Direct tensile tests of double walled carbon nanotube (DWCNT) membranes with thickness of 40–80 nm were performed using a micro-stress-strain puller. The tensile strength and Young’s modulus are 4.8E2–8.4E2 MPa and 4.4–8.8 GPa, respectively. The deformation and fracture processes were analyzed using the stress vs. strain curves, and SEM observations of the fracture surface of a membrane. The membrane experienced elastic strain and plastic strain during tensile-loading to fracture, and the plastic process is due to the real plastic deformation of the membrane and the slippage between the DWCNT bundles. Cracks occur and spread during the tensile test which causes the membrane to be mangled. With these excellent mechanical properties, the DWCNT membranes can be used in nanotube-reinforced composites.     

Multifunctional polymer foams with carbon nanoparticles

Increasingly demanding industry requirements in terms of developing polymer-based components with higher specific properties have recently aroused a great interest around the possibility of combining density reduction through foaming with the addition of small amounts of functional nanosized particles. Particular interest has been given to the creation of lightweight conductive polymers by incorporating conductive carbon-based nanoparticles, related to processing improvements in attaining homogeneous nanoparticle dispersion and distribution throughout the polymer as well as new processes that enable a higher control and throughput of highly pure carbon nanoparticles, which could overcome some of the common problems of conductive polymers, such as high cost and poor mechanical properties. This review article considers the use of carbon nanoparticles in polymer foams, initially focusing on the important aspects of foam preparation, the main results found in the literature about conductive polymer composites containing carbon nanoparticles, as well as the main polymer foaming processes and types of foams. The main section is dedicated to the properties of multifunctional polymer foams with carbon nanoparticles, with special focus being given to the electrical and transport properties of these materials.     

The biocompatibility of carbon nanotubes

Carbon nanotubes (CNT) are well-ordered, high aspect ratio allotropes of carbon. The two main variants, single-walled carbon nanotubes (SWCNT) and multi-walled carbon nanotubes (MWCNT) both possess a high tensile strength, are ultra-light weight, and have excellent chemical and thermal stability. They also possess semi- and metallic-conductive properties. This startling array of features has led to many proposed applications in the biomedical field, including biosensors, drug and vaccine delivery and the preparation of unique biomaterials such as reinforced and/or conductive polymer nanocomposites. Despite an explosion of research into potential devices and applications, it is only recently that information on toxicity and biocompatibility has become available. This review presents a summary of the performance of existing carbon biomaterials and gives an outline of the emerging field of nanotoxicology, before reviewing the available and often conflicting investigations into the cytotoxicity and biocompatibility of CNT. Finally, future areas of investigation and possible solutions to current problems are proposed.     

Synthesis of carbon nanocapsules and carbon nanotubes by an acetylene flame method

The fabrication of carbon nanocapsules and carbon nanotubes (CNTs) using an acetylene flame method was investigated. Carbon nanocapsules, a graphitic structure of nanoparticles with a hollow core, were synthesized using catalyst-free acetylene flames while CNTs were formed with the presence of cobalt-based catalysts in addition to acetylene flames. When the synthesis of these materials was carried out, the results showed that a massive amount of high-purity carbon nanocapsules with a particle size in the range of 15-30 nm can be produced with the acetylene flame method. The CNTs produced were multi-walled carbon nanotubes measuring a few micrometers in length and 20-30 nm in diameter. The acetylene flame method holds great potential for the cost-effective production of CNTs as well as carbon nanocapsules.