Synthesis, structures and magnetic properties of carbon-encapsulated nanoparticles via thermal decomposition of metal acetylide

A new low-temperature synthetic method for carbon-encapsulated metal and metal carbide nanoparticles was developed, where the metal cation M²⁺ is reduced by . In this method, metal cations form clusters at the beginning, followed by neutralization and segregation. Formations of metallic tin and cobalt, and metastable carbides of cobalt, palladium and nickel are evidenced by powder X-ray diffractions. TEM observation reveals that the nanoparticles are encapsulated in carbon shells despite the low temperature treatment. The formation of the metastable carbides and carbon shells can be explained by the carbon-rich precursor, acetylide clusters. Surplus carbon atoms tend to be excluded from the metal-carbon cores even at low temperature, automatically forming carbon shells.     

Nitrogen-doped porous carbon microspherules as supports for preparing monodisperse nickel nanoparticles

N-doped porous carbon microspherules were developed through controlled carbonization of the copolymer of vinylidene chloride and acrylonitrite. The carbon precursors were prepared by an inorganic-organic hybrid route. Scanning Electron Microscopy (SEM) and X-ray Photoelectron Spectroscopy (XPS) analysis showed the formation of N-doped carbon spherules. N₂ sorption analysis showed that the resultant carbon materials have a BET surface area of 692 m²/g. Nickel nanoparticles supported over them are kept in a well-dispersed state. Electron Probe Microanalysis (EPMA) and Transmission Electron Microscopy (TEM) showed nickel nanoparticles are quite monodisperse. Analysis of XPS spectra of the samples with different surface nitrogen atomic concentration demonstrated that nitrogen species on the carbon surfaces have a great impact on the dispersion state of the mounted metal nanocrystals.     

The cutting of multi-walled carbon nanotubes and their strong interfacial interaction with polyamide 6 in the solid state

The cutting of multi-walled carbon nanotubes (MWCNTs) using solid state shear milling (S³M) method and their strong interfacial interaction with polyamide 6 (PA6) in the solid state were studied. Transmission electron microscopy showed that after milling, the CNTs were greatly reduced in length, and disentangled, being straighter with open ends. Fourier transform infrared spectra and differential scanning calorimeter analysis indicated the existence of strong interfacial interactions between MWCNTs and PA6 of the pan-milled PA6/CNTs powder. It was further quantified by thermogravimetric analysis that about 30 wt.% of PA6 formed a strong combining force with CNTs after pan-milling. The mechanism of cutting CNTs and the reason for their strong interfacial interactions with PA6 in the solid state were discussed. A fine and homogeneous dispersion of CNTs throughout PA6 matrix was observed by scanning electron microscopy. The tensile properties of the composites prepared by the S³M method were significantly improved compared to those of pure PA6 and composites prepared by conventional melt mixing. Upon incorporation of only 1.5 wt.% MWCNTs, the tensile modulus of PA6 was enhanced from 2448 MPa to 4439 MPa, by about 80%, and the tensile strength was increased by about 23%.     

Preparation, characterization and pyrolysis of poly(furfuryl alcohol)/porous silica glass nanocomposites: novel route to carbon template

In this paper we report the preparation of glassy carbon through the pyrolysis of poly(furfuryl alcohol) inside the pores of Vycor glass, which was used as a template. Different routes to the in situ polymerization of furfuryl alcohol inside the pores of Vycor glass were developed. The nanocomposites glass/polymer obtained were characterized by several techniques. Carbonization of these nanocomposites produces new silica glass/carbon nanocomposites, which were characterized and treated with HF to remove the silica fraction. It was found that the resulting carbon presents low crystallinity when compared to graphite. However, it presents more order than the glassy carbon resulting from the pyrolysis of the free poly(furfuryl alcohol) resin.     

A simple route for the synthesis of coral-like accretion of hollow carbon microspheres with thin walls

Coral-like accretion of hollow carbon microspheres with thin walls has been successfully synthesized through a carbon dissolution-precipitation process, where the decomposition of cyclohexane on nickel powder, at 550 °C in a sealed system, and is followed by rapid cooling. The final product is tens of microns in size with smooth and uniformly thin shell thickness of approximately 3-4 nm. XRD, FESEM, EDX, TEM, HRTEM and Raman spectra were used to characterize the products. The effects of reaction temperature, type of carbon source and cooling process on the formation of the final products have been studied, and a possible formation mechanism for the coral-like product has been proposed. This coral-like accretion of large capacity hollow carbon microspheres has potential applications as a catalyst carrier, in storage or protection of unstable organic materials and microreactors.     

Synthesis and structural characterization of thin multi-walled carbon nanotubes with a partially facetted cross section by a floating reactant method

Here we describe synthesis of very unusual multi-walled carbon nanotubes through a catalytic chemical vapor deposition method using a floating reactant method and subsequent thermal treatment up to 2600 °C in a large quantity. Main characteristics of these nanotubes are (1) relatively wide distribution of diameters ranging from 20 to 70 nm and linear, long macro-morphology (aspect ratio >100), (2) highly straight and crystalline layers, (3) high purity through removal of metallic impurity, (4) very low interlayer spacing (0.3385 nm) and low R value (I_D/I_G = 0.0717), (5) high G′ intensity over intensity of G band (G′/G = 0.85) and strongly negative magnetoresistance value of −1.08% at 77 K and 1 T. The unusual microstructure of thin multi-walled carbon nanotubes with a partially facetted cross-sectional shape caused by thermal treatment is mainly ascribed to abrupt density changes (from 1.89 to 2.1 g/cm³) within a confined nanosized space, accompanying with the phase separation.     

Synthesis of well-aligned carbon nanotubes with open tips

Large amounts of well-aligned carbon nanotubes (CNTs) with open tips have been produced by pyrolysis of iron(II) phthalocyanine. The aligned CNTs have an average length about 10 μm and diameters ranging from 92 to 229 nm. Some of produced CNTs showed Y-junction structure due to the self-joint growth of two neighboring CNTs. The well-aligned CNTs indicated a bamboo-shaped multiwalled structure and fairly good crystallinity. The aligned CNTs follow tip growth mechanism.     

Synthesis and characteristics of carbon encapsulated magnetic nanoparticles produced by a hydrothermal reaction

A novel process to synthesize carbon encapsulated magnetic nanoparticles was developed by heating an aqueous glucose solution containing Fe@Au (Au coated Fe nanoparticles) or Ni nanoparticles at 160–180 °C for 2 h. In comparison with traditional methods, such a hydrothermal approach is not only simple but also able to provide functional groups such as –OH on the surface of carbon sphere. Only pure Fe nanoparticles did not favor the formation of carbon encapsulated magnetic nanoparticles due to the oxidation of Fe nanoparticles by H₂O during the reaction and their surfaces had to be coated by an Au shell in advance. The results of TEM, HRTEM, XRD, XPS and vibration sample magnetometer characterization show that uniform carbon spheres containing some embedded Fe@Au nanoparticles with a saturation of 14.6 emu/g are obtained and the size of a typical product is 200 nm. Carbon encapsulated Ni nanoparticles have been successfully prepared in the same way.     

Synthesis of carbon nanocapsules and carbon nanotubes by an acetylene flame method

The fabrication of carbon nanocapsules and carbon nanotubes (CNTs) using an acetylene flame method was investigated. Carbon nanocapsules, a graphitic structure of nanoparticles with a hollow core, were synthesized using catalyst-free acetylene flames while CNTs were formed with the presence of cobalt-based catalysts in addition to acetylene flames. When the synthesis of these materials was carried out, the results showed that a massive amount of high-purity carbon nanocapsules with a particle size in the range of 15-30 nm can be produced with the acetylene flame method. The CNTs produced were multi-walled carbon nanotubes measuring a few micrometers in length and 20-30 nm in diameter. The acetylene flame method holds great potential for the cost-effective production of CNTs as well as carbon nanocapsules.