Phase modification of SEBS block copolymer by different additives and its effect on morphology,mechanical and dynamic mechanical properties

The objective of this study is to examine the phase modification of styrene–ethylene butylene–styrene (SEBS) block copolymer by different additives and its influence on morphology and mechanical, and dynamic mechanical properties. The additives chosen are the coumarone–indene (CI), phenol–formaldehyde (PF), paraffin hydrocarbon (PAHY) resins, as well as aromatic oil (AO), polystyrene (PS), polypropylene (PP), ethylene vinyl acetate (EVA) (VA 28 and 45%), and ethylene propylene diene monomer (EPDM) rubber. It is interesting to note that of all the additives, PP has the most prominent effect. The mechanical properties of SEBS polymer are enhanced to a large extent by PP. The value of tan δ maximum of SEBS at both the low and the high temperature transitions is decreased. All the resins and PS increase the storage modulus and the tensile modulus of the SEBS polymer. CI resin and AO modify the hard and soft phases of SEBS polymer. AO, EPDM rubber, and EVA lower the mechanical strength of the SEBS polymer. The results are explained on the basis of morphologystudied with the help of scanning electron microscopy. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 67:2015–2025, 1998     

Anomalous mechanical behavior upon recycling of poly(phenylene‐ether)‐based thermoplastic elastomer

Recycling of thermoplastic elastomers based on poly (phenylene ether) (PPE) was studied in detail. The quaternary blend comprising of styrene–ethylene–butylene–styrene (SEBS)/ethylene vinyl acetate (EVA)/PPE‐PS (polystyrene) showed improvement in mechanical properties upon recycling, which was correlated with the formation of crosslinked network in the system. Presence of crosslinked network was confirmed by the gel content analysis. The blend components involved in the crosslinking were evaluated by gel morphology analysis. Fourier transform infrared spectroscopy revealed the chemical composition of the crosslinked gel. Crosslinking mechanism was established based on the reactivity of allylic EVA radical during recycling. Rheological study supported the notion of crosslinking upon recycling that resulted in higher storage modulus (G′) as a manifestation of restrained flow by network formation. On the basis of the earlier data, a reaction mechanism for crosslinking was proposed. Finally, structure–property correlation was developed through morphological, chemical, and rheological analysis to understand the anomalous enhancement in mechanical properties upon recycling. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers     

Vinyl acetate content and electron beam irradiation directed alteration of structure,morphology, and associated properties of EVA/EPDM blends

A series of ethylene vinyl acetate/ethylene–propylene diene elastomer (EVA/EPDM) blends with four types of EVAs with various vinyl acetate (VA) content, are prepared without and with crosslinker, trimethylol propane triacrylate (TMPTA). These are irradiated by electron beam (EB). As the VA content increases, the gel content, i.e., degree of crosslinking of EVA/EPDM blends, is increased. With increase in VA content, the modulus and tensile strength are decreased but elongation at break is increased due to increase in amorphousness. On EB irradiation, modulus and tensile strengths are increased but at the cost of elongation at break. Crystallinities of all blends are decreased with increase in VA and EB crosslinking. The thermal stability of EVA/EPDM blend is decreased with increase in VA content but increased after EB irradiation. Scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR) show that with increase in VA content the miscibility of two polymers keeps on increasing, which even become more after EB irradiation. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43468.     

Rheological and mechanical properties of compatibilized polystyrene/ethylene vinyl acetate blends

In this study, a blend of polystyrene (PS)/ethylene vinyl acetate (EVA) (PS/EVA, 90 : 10 wt %) was compatibilized with three different block copolymers, in which their end blocks were compatible with either styrene or EVA. The compatibilized blends with different compositions were prepared using a twin‐screw extruder and injection molded into the required test specimens. Mechanical properties of the blends, such as tensile properties and Charpy impact strength, morphology of tensile fractured surfaces, rheological properties, and thermal properties, were investigated. The results show that the interaction between the dispersed and continuous phase can be improved by the addition of a compatibilizer. Appreciable improvement in the impact strength of the blend with 15 wt % of compatibilizer C (polystyrene‐block‐polybutadiene) was observed. Its mechanical properties are comparable to those of the commercial high‐impact polystyrene, STYRON 470. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 2071–2082, 2004     

PP／PS／SEBS三元共混物的研究

以PS、SEBS为改性剂对PP进行改性。加入PS,体系的强度和刚度得到提高,断裂伸长率和冲击性能下降,对其改变的原因采用SEM进行了结构分析;SEBS是PS的良好相容剂,也是PP很好的增韧剂。同时使用PS和SEBS,体系拉伸强度为24．4MPa,弯曲模量810．6MPa,冲击强度82．0J／m,熔体流动速率12．7g/10min。     

Effect of the molecular architecture of graft copolymers on the phase morphology and tensile properties of PS/EVA blends

Graft copolymers of poly(ethylene‐co‐vinyl acetate) (EVA) grafted with polystyrene (PS) with different molecular weight and different EVA/PS ratio were prepared by coupling reaction between acyl chloride functionalized PS (PS‐COCl) and hydrolyzed EVA. PS‐COCl with controlled molecular weight was prepared by anionic polymerization of styrene, followed by end capping with phosgene. The effect of the molecular architecture of the graft copolymer on the compatibilization of PS/EVA blends was investigated. Substantial improvement in the elongation at break and ductility was observed using the graft copolymer with PS segments with molecular weight as high as 66,000 g/mol and with a PS proportion equal or higher than EVA. The effect of the compatibilization on the morphology was also investigated by scanning electron microscopy and atomic force microscopy. The blend that presented the highest value of elongation at break also displayed dispersed phase constituted by inclusions of the PS phase inside the EVA particle forming a cocontinuous structure, as observed by AFM. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Reactive compatibilization of polystyrene/poly(ethylene–co–vinyl acetate) (EVA) blends

A reactive compatibilizer, mercapto‐functionalized EVA (EVASH), in combination with styrene‐butadiene block copolymer (SBS), was used to compatibilize the blends of polystyrene (PS) and ethylene–vinyl acetate copolymer (EVA). The reactive compatibilization was confirmed by the presence of insoluble material and from dynamic‐mechanical analysis. In addition to a more uniform morphology with small phase size, the compatibilization also provided excellent stabilization of the morphology, with an almost complete suppression of coarsening during annealing. As a consequence, a substantial increase on the elongation at break without significant influence on ultimate tensile strength was achieved for compatibilized blends with different compositions. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 14–22, 2006     

SBS and SEBS block copolymers as impact modifiers for polypropylene compounds

Blends of polypropylene (PP) and thermoplastic elastomers (TPE), namely SBS (styrene‐butadiene‐styrene) and SEBS (styrene‐ethylene/1‐butene‐styrene) block copolymers, were prepared to evaluate the effectiveness of the TPE type as an impact modifier for PP and influence of the concentration of elastomer on the polymer properties. Polypropylene homopolymer (PP‐H) and ethylene–propylene random copolymer (PP‐R) were evaluated as the PP matrix. Results showed that TPEs had a nucleating effect that caused the PP crystallization temperature to increase, with SBS being more effective than SEBS. Microstructure characterization tests showed that in most cases PP/SEBS blends showed the smallest rubber droplets regardless of the matrix used. It was seen that SEBS is a more effective toughening agent for PP than SBS. At 0°C the Izod impact strength of the PP‐H/SEBS 30% b/w blend was twofold higher than the SBS strength, with the PP‐R/SEBS 30% b/w blend showing no break. A similar behavior on tensile properties and flexural modulus were observed in both PP/TPE blends. Yield stress and tensile strength decreased and elongation at break increased by expanding the dispersed elastomeric phase in the PP matrix. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 254–263, 2005     

Tailoring viscoelastic and mechanical properties of the foamed blends of EVA and various ethylene‐styrene interpolymers

Foamed materials (EVA/ESI) have been prepared from blends of ethylene‐vinyl acetate copolymer (EVA) and ethylene‐styrene interpolymers (ESI) in the presence of various amounts of dicumyl peroxide (DCP). Four ESIs of different compositions were employed in this study; their styrene contents ranged from 30 to 73 wt% and their T_g ranged from −2 to 33°C. It has been found that microcellular morphology, degree of crosslinking and expansion ratio were strongly affected by the DCP concentration and the type of ESI employed. A minimum degree of crosslinking was required for making good foams and the same degree of crosslinking could be achieved by employing a smaller amount of DCP for an EVA/ESI blend having a higher styrene content. In contrast to other EVA blends, such as EVA/LDPE, these EVA/ESI blends exhibited no existence of any optimum DCP concentration, and the α glass transition temperatures of the foams varied with the ESI type, covering a wide span from 0°C to 37°C. Therefore, it was possible to tailor the T_g of an EVA/ESI blend by choosing an appropriate type of ESI. Furthermore, by correctly tailoring the T_g, the EVA/ESI foam could be made into a rubbery material with a custom‐designed damping factor. Tensile strength and modulus of the EVA/ESI foams increased generally with an increase in the styrene content, with the exception that ESIs with very low styrene content will confer on the blend a high modulus at small strain and a large elongation at break.     

Gamma radiation aging of EVA/EPDM blends: Effect of vinyl acetate (VA) content and radiation dose on the alteration in mechanical,thermal, and morphological behavior

A series of ethylene vinyl acetate (EVA)/ethylene‐propylene diene elastomer (EPDM) blends (50/50 ratio) with four types of EVAs were prepared using brabender type batch mixer followed by compression molding. All compression‐molded samples were exposed to gamma radiation at 500, 1000, and 1500 kGy doses and were subjected to mechanical, compression set, thermal and morphological test. The % retention in tensile strength, elongation, and hardness were found higher for higher vinyl acetate (VA) containing radiation aged EVA/EPDM blends. The compression set value was decreased with increase of VA content. The thermal degradation kinetics of high VA containing irradiated blend (EVA40/EPDM) (EVA40 is 40%VA containing EVA) was found slower than those of lower VA containing blend (EVA18/EPDM). The surface morphology for EVA18/EPDM sample was transformed into more irregular one with more cracks and fragmented segments by aging at 1500 kGy dose while surface for EVA40/EPDM sample was found comparatively smooth, fine, and continuous with very few cracks and fragmented parts at similar dose. Thus, from the measured properties and morphology, it was revealed that the degree of degradation of blends kept on decreasing with increase in VA content. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46216.     

Influence of the polarity of ethylene–vinyl acetate copolymers on the morphology and mechanical properties of their uncompatibilised blends with polystyrene

Rubber‐toughened polystyrene has been extensively studied and is a well‐established technology. However, the use of thermoplastic elastomers to toughen polystyrene (PS) is new and has the potential for further investigations. In the present study, three EVAs (ethylene–vinyl acetate copolymers) with identical melt flow indices (MFIs), of ～2.5 dgmin^?1, but different vinyl acetate (VA) contents, of 9.3 wt% (EVA760), 18.0 wt% (EVA460) and 28.0 wt% (EVA265), were melt blended with PS at 180 °C, and various ASTM test pieces were injection moulded at 200 °C. The polarity of the dispersed phase (ie EVA), has a significant effect on the mechanical properties of the blends. Both mechanical and rheological studies reveal that the uncompatibilised PS/EVA265 blends exhibit some degree of compatibility when the amount of EVA265 is lower than 30 wt%. These results indicate that EVA265 with the highest VA content is the most effective impact modifier for PS. The results clearly show that increasing the VA content in EVA increases the polarity of the dispersed phase, approaching that of the matrix (ie PS) and subsequently improving the compatibility between the two phases in terms of interfacial adhesion. © 2002 Society of Chemical Industry     

Effect of the elastomer type on the microstructure and mechanical properties of polypropylene

In this study, the effects of the elastomer type—ethylene–propylene–diene monomer (EPDM), three kinds of ethylene vinyl acetate (EVA 9, EVA 18, and EVA 28, where the number is the vinyl acetate concentration), and styrene–butadiene–styrene—and content on the microstructure and mechanical and thermal properties of isotactic polypropylene (i‐PP) blends were investigated. Five different elastomer concentrations (3, 6, 9, 12, and 15 wt %) were added to i‐PP to produce polypropylene/elastomer blends. The yield and tensile strengths, elastic modulus, impact strength, hardness, melt flow index (MFI), and structural properties of the blends were investigated. The tensile and yield strengths, elastic modulus, and hardness decreased gradually, whereas the impact strength and MFI increased as the elastomer content increased. As a result, with respect to the impact strength, the most effective elastomers were EPDM with 15 wt % and EVA 28 with 15 wt % for higher impact strength values. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1445–1450, 2005     

Melt rheology and interfacial properties of binary and ternary blends of PS,EOC, and SEBS

This works systematically investigates the interfacial properties of the binary and the ternary blends based on polystyrene (PS), ethylene octene copolymer (EOC), and styrene–ethylene–butylene–styrene (SEBS) by analyzing the melt linear rheological behavior of the blends and neat components. Moreover, the relationship between rheology, phase morphology, and mechanical properties of PS/EOC ternary blends with various quantities of SEBS were studied. The surface shear modulus (β) and interfacial tension values obtained by Palierne model indicated that the EOC/SEBS blend has the best interfacial properties, while the lowest interaction was found for PS/EOC blend. Based on the Palierne model and Harkin's spreading coefficients a core–shell type morphology with EOC phase encapsulated by the SEBS shell dispersed in the PS matrix was determined for the ternary blends. Scanning electron microscopy results revealed that both fibrillar and droplet forms of dispersed phase could be developed during the blending of PS and EOC in presence of SEBS. The extent of fibrillar morphology and interfacial interactions in PS/EOC/SEBS ternary blends was dependent on the SEBS content. The improvement of the mechanical properties of PS/EOC blends in the presence of SEBS was evidenced by the tensile and impact resistance experiments. The tensile strength reinforcement was more pronounced for the ternary blends with more fibrillar dispersed phase. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48791.     

Effect of polypropylene on the rheology of co‐continuous PS/SEBS blends

Polypropylene (PP) was added to a co‐continuous blend of polystyrene (PS) and styrene‐ethylene/butylene‐styrene (SEBS) to investigate the effect of PP on the morphology and rheological behavior of PS/SEBS blends. For this purpose, a reference blend of 50 wt% PS and 50 wt% SEBS was chosen and an isotactic PP was added to it by increments of 10 wt% up to a maximum of 50 wt% of the total weight. Environmental SEM (ESEM) studies on the PS/SEBS/PP blends showed that PP could be added up to 10 wt% without changing the morphology of the co‐continuous PS/SEBS blend, whereas at 20 wt% PP formed a separate discrete phase. The discrete PP phase finally formed a fully developed matrix structure from 40 wt% onwards. Dynamic rheological measurements showed that at low frequencies the storage modulus was largely unaffected by addition of PP in small concentrations (up to 10 wt%), showing a significant effect of the PP/SEBS interface at low deformation rates. Melt strength tests on the PS/SEBS/PP blends showed the existence of a proportional correlation with their corresponding storage moduli, measured at frequencies from 10–100 rad/s. POLYM. ENG. SCI., 45:1432–1444, 2005. © 2005 Society of Plastics Engineers     

Poly(lactic acid)/ethylene vinyl acetate copolymer blend composites with wood flour and wollastonite: Physical properties,morphology, and biodegradability

In the present study, poly(lactic acid) (PLA), a biodegradable plastic, was melt‐blended with five weight percentages (10–50 wt%) of ethylene vinyl acetate (EVA) copolymer, a non‐biodegradable plastic, having a vinyl acetate content of 19 wt% and a melt flow index of 530 g/10 min, on a twin screw extruder, followed by an injection molding. The blends at 10 and 20 wt% EVA revealed a noticeably increased impact strength and strain at break over the pure PLA, and the blend at 10 wt% EVA exhibited the highest impact strength and strain at break. The 90/10 (wt%/wt%) PLA/EVA blend was then selected for preparing either single or hybrid composite with wood flour (WF) and wollastonite (WT). The filler loading was fixed at 30 parts by weight per hundred of resin throughout the experiment, and the WF/WT weight ratios were 30/0, 20/10, 15/15, 10/20, and 0/30. The prepared composites were examined for their mechanical and thermal properties, melt flow index, flammability, water uptake, and biodegradability as a function of composition. All the composites showed a filler‐dose‐dependent decrease in the impact strength and strain at break, but an increase in the tensile and flexural modulus (optimal at 0/30 WF/WT) and tensile and flexural strength (optimal at 30/0 WF/WT) as compared with the neat 90/10 (wt%/wt%) PLA/EVA blend. In addition, the melt flow index, char residue, anti‐dripping ability, water uptake, and biodegradability of the composites were also higher than those of the neat blend. J. VINYL ADDIT. TECHNOL., 25:313–327, 2019. © 2019 Society of Plastics Engineers     

Influence of the molecular weight of ethylene vinyl acetate copolymers on the flow and mechanical properties of uncompatibilized polystyrene/ethylene–vinyl acetate copolymer blends

Rubber‐toughened polystyrene (PS) has been extensively studied and is a well‐established material. However, the use of thermoplastic elastomers to toughen PS is new and not well understood. In this study, three types of ethylene vinyl acetate (EVA) copolymers with the same vinyl acetate (VA) content (27.2–28.8 wt %) but with different melt flow indexes (MFI; g (10 min)⁻¹) of 365–440 (Elvax 210), 38.0–48.0 (Elvax 240) and 2.6–3.4 (Elvax 265) were used as impact modifiers for PS. The uncompatibilized blend systems at different compositions were prepared using a twin‐screw extruder and injection moulding to produce the required test pieces. The viscosity of the dispersed phase (EVA) has a significant effect on the mechanical properties of the blends. Rheological studies show that uncompatibilized PS/EVA265 blends exhibit some degree of compatibility when the amount of EVA265 added is below 30 wt %. These results indicate that EVA265 with the lowest melt flow index or highest molecular weight is the most effective impact modifier for PS. The mechanism for such behaviour is still unclear. © 2001 Society of Chemical Industry     

Comparison Properties of Natural Rubber (SMR L)/Ethylene Vinyl Acetate (EVA) Copolymer Blends and Epoxidized Natural Rubber (ENR-50)/Ethylene Vinyl Acetate (EVA) Copolymer Blends

Mixing torque, morphology, tensile properties and swelling studies of natural rubber/ethylene vinyl acetate copolymer blends were studied. Two series of unvulcanized blends, natural rubber/ethylene vinyl acetate (SMRL/EVA) copolymer blend and epoxidized natural rubber (50% epoxidation)/ethylene vinyl acetate (ENR-50/EVA) copolymer blend were prepared. Blends were prepared using a laboratory internal mixer, Haake Rheomix polydrive with rotor speed of 50 rpm at 120°C. Results indicated that mixing torque value and stabilization torque value in ENR-50 blends are lower than SMRL blends. The process efficiency of ENR-50/EVA blends is better due to less viscous nature of the blend compared to SMRL/EVA blends as indicated in stabilization torque graph. Tensile properties like tensile strength, M100 (modulus at 100% elongation) and E _b (elongation at break) increase with increasing EVA fraction in the blend. At the similar blend composition, ENR-50 blend shows better tensile properties than SMRL blends. In oil resistance test, swelling percentage increased with immersion time and rubber composition. At a similar immersion time, ENR-50 blends exhibit better oil resistance compared to SMRL blends. Scanning electron microscopy (SEM) of tensile fractured surface indicated that EVA/ENR-50 blends need higher energy to cause catastrophic failure compared to EVA/SMRL blends. In etched cryogenically fractured surface, size and distribution of holes due to extraction of rubber phase by methyl ethyl ketone (MEK) were studied and holes became bigger as rubber composition increased due to coalescence of rubber particle.     

A study of nano‐mechanical and macro‐mechanical properties of ethylene vinyl acetate

Nano‐ and macro‐mechanical properties of ethylene vinyl acetate (EVA) with various amounts of vinyl acetate (VA) have been investigated. Nano‐mechanical properties (modulus and hardness) were obtained using nano‐indentation measurements while macro‐mechanical properties were determined using tensile test measurements. A decrease in Young's modulus and hardness was observed with increasing VA content for both nano‐ and macro‐mechanical measurements. An increase in Young's modulus and hardness was observed as a function of the draw ratio keeping the VA content constant. The difference between macro‐ and nano‐mechanical properties as a function of VA content and draw ratio is explained in terms of crystallinity and chain orientation. POLYM. ENG. SCI., 2008. © 2007 Society of Plastics Engineers     

Effect of electron beam irradiation and vinyl acetate content on the physicochemical properties of LDPE/EVA blends

The radiation‐induced crosslinking, compatibility, and surface modification of low density polyethylene/ethylene vinyl acetate blends (LDPE/EVA) were investigated. The structural and physical properties were characterized in terms of gel content, hot set, mechanical properties, contact angle, and surface free energy. The highest crosslink density was obtained at 20 wt % of EVA. Gel content of LDPE/EVA blends was increased with increasing irradiation dose, vinyl acetate (VA), and EVA contents. The hot set results are consistent with the gel content data. Mechanical testing showed that the tensile strength of samples increased with increasing irradiation dose up to 180 kGy, whereas the elongation at break was decreased with increasing irradiation dose. Contact angle measurements showed that the surface hydrophillicity of LDPE blend was increased with increasing irradiation dose and contents of both VA and EVA. The surface free energy was greatly dependent on irradiation dose and content of both VA and EVA. The total surface free energies of different LDPE formulations were in the range 17.25–32.51 mN/m, in which the polar (^pσ) and disperse (^dσ_s) values were within the range 16.52–26.6 and 0.9–5.91 mN/m, respectively. In conclusion, electron beam irradiation and blending LDPE with EVA improved the wettability or adhesion properties of LDPE/EVA blends. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Recycling of high density polyethylene/poly(vinyl chloride)/polystyrene ternary mixture with the aid of high energy radiation and compatibilizers

Ternary mixtures of waste plastics of high density polyethylene (HDPE), poly(vinyl chloride) (PVC), and polystyrene (PS) was recycled using a single‐screw extruder. Poly(ethylene‐co‐vinyl acetate) and poly(styrene‐b‐ethylene/butylenes‐b‐styrene) were introduced as compatibilizers for HDPE/PVC and HDPE/PS, respectively. After the polymer blends was prepared via extrusion, they were subjected to high energy irradiation. The morphology and the mechanical properties of the hybrid blends were examined. Scanning electron micrographs and transmission electron micrographs showed that both compatibilizers and irradiation improved the uniformity and dispersion of the system. The heterogeneous crosslinking generated by irradiation resulted in an optimum impact strength. High elongation at break was achieved by using compatibilizers. The improvement of tensile strength was moderate. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 12: 2756–2762, 2003