Crosslinking of rigid poly(vinyl chloride) with epoxysilane

Crosslinking is an effective way to improve the properties of poly(vinyl chloride). A crosslinking agent consisting of R‐glycidoxypropyltrimethoxysilane (KH560) has been used for the first time in order to introduce crosslinking into rigid poly(vinyl chloride). Different thermal stabilizers (organotin, Ca/Zn stearate, and Ba/Zn stearate) as well as sodium bisulfite were tried in order to promote grafting of the epoxy group and enhance the degree of crosslinking. Fourier transform infrared (FTIR) spectra showed that grafting and crosslinking of KH560 with poly(vinyl chloride) could take place, and that a gel content of 40% could be obtained when more than 10 phr of epoxysilane was used with a 2:1 (weight) ratio of BaSt₂/ZnSt₂ and a 1:1 molar ratio of NaHSO₃/KH560, while premature crosslinking was avoided. The Vicat softening temperature of crosslinked PVC could be increased by about 10°C when 5 phr of epoxysilane was added, and thermal degradation could be delayed with increasing gel content. Therefore, epoxysilane‐crosslinked PVC has the potential for extensive applications. J. VINYL ADDIT. TECHNOL., 13:103–109, 2007. © 2007 Society of Plastics Engineers.     

Irradiation Crosslinking of PVC/ENR Blend: A Comparative Study with the Respective Homopolymers

Electron beam initiated crosslinking on a 50/50 poly(vinyl chloride)/epoxidized natural rubber blend was studied in the absence and presence of 3 phr trimethylolpropane triacrylate (TMPTA). Comparative studies were made on PVC and ENR homopolymers. The samples were irradiated by using a 3.0 MeV electron beam machine at doses ranging from 20 to 200 kGy in air and room temperature. The changes in tensile strength, gel fraction and tan δ curves of the samples were investigated. The enhancement in tensile strength, gel fraction, glass transition temperature together with a concomitant decline tan δ peak revealed that under the irradiation conditions employed, the PVC/ENR blend crosslinked by electron beam irradiation. Addition of 3 phr TMPTA found to be effective in increasing the degree of crosslinking. Similar observations were also noted for the homopolymers PVC and ENR, implying that both PVC and ENR in the blend undergo crosslinking to a certain extent.     

Influence of nano‐CeO2 as Co‐stabilizer on the thermal stabilization efficiency of novel calcium/Zinc soap stabilizers for poly(vinyl chloride)

The novel organic calcium (Ca)/zinc (Zn) stabilizer of poly(vinyl chloride) (PVC) was synthesized from poly (zinc methylacrylate) and Ca adipate. The influences of Zn/Ca soap weight ratios and nano‐CeO₂ as co‐stabilizer on the thermal stability of PVC were investigated. Congo red testing, thermogravimetric analysis, dynamic rheology, and dynamic mechanical analysis of the mixtures were performed. The results show that the novel stabilizer has good stabilization efficiency on PVC. When 5 phr (parts by weight per hundred parts of resin) of novel stabilizer (weight ratio of Zn/Ca soap is 6/4) in 100 phr of PVC is used as stabilizer, the Congo red time can reach 192 min, which is 131 min longer than 5 phr of the mixture of 3 phr of Zn stearate and 2 phr of Ca stearate as stabilizer. If 3 phr of mixture of Zn methylacrylate with Ca adipate (weight ratio of Zn/Ca soap is 4/6) and 2 phr of nano‐CeO₂ are used as co‐stabilizers, the Congo red time is 205 min. The combination of nano‐CeO₂ with Ca/Zn soap stabilizer shows an obvious improvement for the thermal stability of the PVC. J. VINYL ADDIT. TECHNOL., 20:243–249, 2014. © 2014 Society of Plastics Engineers     

Structure–property relationships of lightly chemical crosslinked poly(vinyl chloride) thermoplastic elastomer

Chemical crosslinked poly(vinyl chloride) (C‐PVC) was synthesized by vinyl chloride suspension polymerization in the presence of diallyl phthalate (DAP) and plasticized to prepare poly(vinyl chloride) (PVC) thermoplastic elastomer (TPE) materials. The chemical crosslinking and physical crosslinking structure in chemical crosslinked PVC‐TPE were investigated. It showed that the gel fraction and the crosslinking density of gel increased as the feed concentration of DAP increased. C‐PVC prepared by VC/DAP copolymerization was lightly crosslinked as compared with irradiation crosslinked PVC. Physical entanglements would greatly influence the crosslinking density of gel when the gel fraction was high. Chemical crosslinking had little influence on the recrystallization behavior of PVC. A structure model of chemical crosslinked PVC‐TPE was proposed, in which chemical networks acted with physical networks cooperatively. It also showed that chemical crosslinking and physical crosslinking influenced the processability and mechanical properties of chemical crosslinked PVC‐TPE cooperatively. Although the processability of PVC‐TPE deteriorated with chemical crosslinking, the dimension stability and elasticity of PVC‐TPE were improved as the permanent chemical networks were introduced. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 868–874, 2000     

Peroxide crosslinking of rigid poly(vinyl chloride)

The optimum conditions for crosslinking rigid poly(vinyl chloride) with trimethylolpropane trimethacrylate (TMPTMA) and peroxide have been examined. The extent of crosslinking was measured by determining gel content by Soxhlet extraction in tetrahydrofuran. Mechanical properties were measured at 130°C and dynamic viscoelastic measurements were carried out to detect changes in the glass transition temperature (T_g). It was found that 15 phr of TMPTMA and 0.3 phr of peroxide were optimum concentrations for maximizing the extent of crosslinking, tensile strength, and T_g. The lower molding temperature of 170°C was preferred to minimize thermal degradation. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2904–2909, 2007     

Preparation of crosslinked and thermostable paste poly(vinyl chloride)

The grafting of a mercaptoalkyltrialkoxysilane onto an activated poly(vinyl chloride) (PVC) paste resin with subsequent hydrolytic crosslinking has been studied. The resins were prepared by copolymerization of vinyl chloride monomer and glycidylmethacrylate (GMA). The grafting of a mercaptosilane was carried out during gelation of the plastisol. In this step the formation of a chemical network was avoided. By steaming at 120°C for 30 min the grafted samples crosslinked. The gel yield increased with increasing fraction of GMA and up to a given level with the fraction of the mercaptosilane. When using a resin of PVC homopolymer no crosslinking occurred. The silane grafted and crosslinked samples were found to have satisfactory thermal stability. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 67:849–853, 1998     

Self‐crosslinking and cocrosslinking with nitrile rubber of poly(vinyl chloride) with pendent N,N‐diethyldithiocarbamate group

In order to realize the self‐crosslinking and cocrosslinking of poly(vinyl chloride) (PVC) with nitrile‐butadiene rubber (NBR), PVC with pendent N,N‐diethyldithiocarbamate groups (PVC‐SR) was prepared from the reaction of PVC with sodium SR in butanone. The PVC‐SR was self‐crosslinked and the PVC‐SR/NBR blend was cocrosslinked under heating at 170°C. The effect of the degree of functionality of PVC‐SR on the torque, gel content, glass‐transition temperature, and tensile properties was investigated. The results showed that the crosslinking reaction did not occur for PVC, NBR, or the PVC/NBR blend. Introducing the SR groups into PVC caused the crosslinking reaction to occur and the high gel contents of the crosslinked samples were obtained in 15 min. The degree of crosslinking increased with the degree of functionality of PVC‐SR. The mechanism of the crosslinking reaction was discussed. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 634–638, 2001     

Irradiation modification of PVC/ENR blend: effect of TBLS content

The effect of a poly(vinyl chloride) stabilizer, namely, tribasic lead sulfate (TBLS), on the irradiation modification of 50/50 poly(vinyl chloride)/epoxidized natural rubber (PVC/ENR) blend, was investigated with a particular attention to inhibition of irradiation-induced crosslinking. The blends were prepared by mixing in a Brabender Plasticoder with the incorporation of 2, 3, and 5 phr (parts per hundred of total resin) TBLS. They were then irradiated using a 3.0 MeV electron accelerator with doses ranging from 0 to 200 kGy. The gradual fall in tensile strength, gel fraction, hardness, and resilience of the irradiated blend with the increase in TBLS content implied the inhibition of crosslinking by the stabilizer. The reduction in crosslink density with the addition of TBLS was further evidenced from the decline in T _gwith a concomitant increase in tan δ maxima with the increase in TBLS content.     

Hg(II) removal with polyacrylamide grafted crosslinked poly(vinyl chloride) beads via surface‐initiated controlled/“living” radical polymerization

Polyacrylamide grafted crosslinked poly (vinyl chloride) beads (PAM‐PVC) were prepared by the surface‐initiated controlled/“living” radical polymerization (SI‐CLRP) methodology from the crosslinked poly(vinyl chloride) beads with surface modification with diethyldithiocarbamyl groups under UV irradiation. The macroiniferter, diethyldithiocarbamyl crosslinked poly(vinyl chloride) beads (DEDTC‐PVC) were prepared by the reaction of the surface C? Cl groups with sodium N,N‐diethyl dithiocarbamate. The “grafting from” polymerization exhibited some “living” polymerization characteristics and the percentage of grafting (PG%) increased linearly with polymerizing time and achieved 47.6% after 6 h UV irradiation. The beaded polymer with polyacrylamide surface was also characterized with Fourier transform infrared (FTIR) and scanning electron microscope (SEM). Its adsorption property for Hg(II) ion was also investigated preliminarily. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102:3385–3390, 2006     

Improvement of the processability and thermal stability of poly(vinyl chloride) with 5,6-diamino-1,3-dimethyluracil

Uracil derivatives are potential nontoxic thermal stabilizers of poly(vinyl chloride) (PVC) and have a better stabilization effect. 5,6-diamino-1,3-dimethyluracil (DDU) was investigated as a thermal stabilizer for PVC. The stabilization effect of DDU was measured by thermogravimetric analysis, thermal aging test, and recording the time of the color change of the Congo red paper (Congo red test). Meanwhile, the processability of PVC stabilized by DDU was investigated through dynamic performance test. The results showed a better stabilizing effect compared with calcium stearate (CaSt₂) and zinc stearate (ZnSt₂). To explain the stabilization of DDU, the probable mechanism was suggested that DDU absorbed and chemically bonded with hydrogen chloride. Therefore, DDU could be used as a thermal stabilizer of PVC.     

Toughening and reinforcement of rigid PVC with silicone rubber/nano‐CACO3 shell‐core structured fillers

To improve the mechanical properties and structure of poly(vinyl chloride) (PVC)/nano‐CaCO₃ nano composite, a core (nano‐CaCO₃)/shell (SR) structured filler (40–60 nm) was successfully prepared by refluxing methyl vinyl silicone rubber (SR) and nano‐CaCO₃ particles (coupling agent KH550, KH560, or NDZ‐101 as interfacial modifier) in toluene with vigorous stirring, according to an encapsulation model. It is effective in rigid PVC composite's toughness and reinforcement. The interfacial modifier's structure and interaction of nanocomposites of PVC/SR/nano‐CaCO₃ were studied. The results indicate that KH560 has the optimal interfacial modificatory effect. The environmental scanning electron microscope (ESEM) study testified that PVC/SR/nano‐CaCO₃ nanocomposites had a typical rubber–plastics‐toughening mechanism. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2560–2567, 2006     

Evidence of irradiation‐induced crosslinking in miscible blends of poly(vinyl chloride)/epoxidized natural rubber in presence of trimethylolpropane triacrylate

Electron‐beam initiated crosslinking of a poly(vinyl chloride)/epoxidized natural rubber blend (PVC/ENR), which contained trimethylolpropane triacrylate (TMPTA), was carried out over a range of irradiation doses (20–200 kGy) and concentrations of TMPTA (1–5 phr). The gelation dose was determined by a method proposed by Charlesby. It was evident from the gelation dose, resilience, hysteresis, glass‐transition temperature (T_g), IR spectroscopy, and scanning electron microscopy studies that the miscible PVC/ENR blend underwent crosslinking by electron‐beam irradiation. The acceleration of crosslinking by the TMPTA was further confirmed in this study. Agreement of the results with a theory relating the T_g with the distance between crosslinks provided further evidence of irradiation‐induced crosslinking. The possible mechanism of crosslinking induced by the irradiation between PVC and ENR is also proposed. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 1914–1925, 2001     

Peroxide crosslinking of unplasticized poly(vinyl chloride)

A crosslinking system consisting of 1,1‐di‐t‐butylperoxy‐3,3,5‐trimethyl cyclohexane peroxide and trimethylolpropane trimethacrylate (TMPTMA) has been used to introduce crosslinks into unplasticized poly(vinyl chloride) (PVC). The influence of the concentration of both reagents has been investigated, and crosslinking monitored by determination of the remaining sample weight after Soxhlet extraction with tetrahydrofuran. The system used (i.e., 0.5–2.0 phr peroxide with 5 to 15 phr TMPTMA) has been shown to be effective for crosslinking PVC. Gel contents of 30–40% have been obtained, premature crosslinking during processing is largely avoided, but thermal stability still needs to be improved. Considerable improvements in elevated temperature mechanical properties can be attained using an appropriate TMPTMA/peroxide concentration. The best tensile properties were obtained with 0.5 phr peroxide and 15 phr TMPTMA. Observed increases in T_g, also achievable with only 0.5 phr peroxide, but only slightly dependent on TMPTMA concentration, represent a useful increase in service temperature for the resulting compound. Lower peroxide levels may be adequate to achieve property improvements. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 2657–2666, 2000     

Chemical Modification of Poly(Vinyl Chloride) with Ethylene Glycol and its Application in Ion-Chromatography

ABSTRACT

Poly(vinyl chloride) (PVC) has been chemically modified through crosslinking with different molar ratios of sodium ethylene glycoxide in ethylene glycol. The crosslinked PVC was used for coating of silica gel 60 particles and the obtained products were impregnated with tetramethylammonium hydroxide (TMAH). The crosslinking reaction as well as the insertion of TMAH were followed up and quantitatively determined with the aid of FT-IR spectroscopic and elemental analyses. The obtained materials were roughly tested for ion chromatographic separation of different ions. Retention time ( t _R) was determined for lithium, magnesium, strontium, and calcium cations whereas chloride, nitrate, and sulfate were selected as representatives for anions.     

Zinc maleate and calcium stearate as a complex thermal stabilizer for poly(vinyl chloride)

Zinc maleate (ZnMA) and calcium maleate (CaMA) were synthesized by reaction of maleic acid with the corresponding metal oxides and were characterized by X‐ray diffraction, thermal analysis, and Fourier‐transform infrared (FTIR) spectroscopy. The thermal stabilizing effects of ZnMA and CaMA on poly(vinyl chloride) (PVC) were investigated at 180°C in air by a static stability test. The stabilization mechanism of ZnMA and the synergism of ZnMA/CaSt₂ (St = stearate) were also studied by UV‐visible and FTIR spectroscopies, as well as a thermal stability test. The PVC with the ZnMA stabilizer exhibited good thermal and color stability caused by the ability of ZnMA to replace the labile chlorine atoms in PVC chains, absorb hydrogen chloride, and react with the polyene intermediates via a Diels–Alder mechanism. The gel content of the PVC/ZnMA samples reached 31% after 2 min of heating and 44% after 10 min, thereby indicating that crosslinking could easily occur with ZnMA, probably owing to catalysis by Zn species. The static and dynamic stability results showed that the synergistic effect of the ZnMA/CaSt₂ stabilizer was greater than that of ZnSt₂/CaSt₂. J. VINYL ADDIT. TECHNOL., 20:1–9, 2014. © 2014 Society of Plastics Engineers     

Photografting of PVC containing N,N‐diethyldithiocarbamate groups with vinyl monomers

Poly(vinyl chloride) (PVC) with pendent N,N‐diethyldithiocarbamate groups (PVC–SR) was prepared through the reaction of PVC with sodium N,N‐diethyldithiocarbamate (NaSR) in butanone and used as a photoinitiator for the grafting polymerization of three vinyl monomers [styrene (St), methyl methacrylate (MMA), and acrylamide (Am)]. The effects of ultraviolet (UV) irradiation time, PVC–SR amount, and the monomer amount on grafting and grafting efficiency were investigated. The results showed that PVC–SR could initiate the polymerization of three vinyl monomers effectively and obtained crosslinked copolymers. The grafting and grafting efficiency of styrene and methyl methacrylate were higher than those of acrylamide. The polymerization activity of three monomers was acrylamide > methyl methacrylate > styrene. By analyzing the UV spectrum of PVC–SR with a different irradiation time, it was confirmed that PVC–SR was dissociated mainly into macromolecular the sulfur radical PVC–S · and the small molecular carbon radical · C(S)N(C₂H₅)₂; the grafting polymerization mechanism was discussed. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 2569–2574, 2000     

Synthesis and properties of poly(vinyl chloride-g-2-methyl-2-oxazoline)

Summary Poly(vinyl chloride-g-2-methyl-2-oxazoline) copolymers were prepared by grafting from the allyl chloride sites of PVC with KI or AgOSO₃CF₃ as coinitiators. Use of AgOSO₃CF₃ led to higher grafting efficiencies and higher contents of poly(2-methyl-2-oxazoline) in the graft copolymers. DTA analyses of the P(VC-g-Me-Oxz) identified the thermal transitions of this copolymer; TGA analyses showed that the graft copolymers were less thermally stable than the constituent homopolymers. Unlike blends of P(Me-Oxz) and PVC, the graft copolymers could be molded easily; the graft materials exhibited greater flexural moduli but lower HDT's than PVC.     

Crosslinking of plasticized poly(vinyl chloride) by substitution and free radical reaction

Two new methods to obtain crosslinking plasticized poly(vinyl chloride) (PVC) are shown. One is by the substitution reaction of PVC with the sodium salt of γ-mercaptopropyl trimetoxysilane and the other is by the free-radical reaction of azide-modified PVC with γ-acryloxypropyltrimetoxysilane and vinyltri(2-metoxyetoxy)silane. The content of gel and the number average molecular weight between crosslinking (M_c) were determined by Soxhlet extraction and by using the Flory-Rehner equation. The reactions of PVC with the above organosilanes under normal processing conditions of the polymer lead to high gel contents and, therefore, low M_c. The ultimate tensile strength and elongation at break at 110°C of these polymers are greatly enhanced over those of the uncrosslinked polymer. The results are improved compared to those taken from literature for similar systems. © 1996 John Wiley & Sons, Inc.     

The surface modification of diatomite,thermal, and mechanical properties of poly(vinyl chloride)/diatomite composites

Pristine diatomite was first purified by acid treatment and then modified with γ‐methacryloxy propyl trimethoxysilane molecule (KH570) to introduce hydrophobic chains on the surface of acid‐treated diatomite. Fourier‐transform infrared spectroscopy and thermogravimetric analysis (TGA) indicated that the silane coupling agent (KH570) was successfully grafted on the diatomite through covalent bonding. The digital photos showed that the silanization process changed the surface property of the diatomite. The poly(vinyl chloride) (PVC)/pristine diatomite and PVC/modified diatomite composites were prepared via two‐roll mill. The thermal stability and mechanical properties of PVC composites were investigated by TGA, mechanical properties tests, and dynamic mechanical analysis. The results showed that the thermal stability of the composites improved and maximum weight loss temperature (T_max) of the PVC composite with 1 phr modified diatomite was about 20°C higher than that of PVC composite without diatomite. The PVC/modified diatomite composites exhibited better mechanical properties owing to the stronger interfacial interaction between PVC matrix and modified diatomite. But the impact strength reduced sharply when the addition of diatomite was more than 1 phr. The reason of the phenomenon is that the diatomite plays the role of defects in PVC and it works against the absorption of impact strength energy. It was proved by the results of scanning electron microscopy. J. VINYL ADDIT. TECHNOL., 25:E39–E47, 2019. © 2018 Society of Plastics Engineers     

n‐Butyl acrylate based latex interpenetrating polymer networks used as processing modifiers and impact modifiers of poly(vinyl chloride)

A latex interpenetrating polymer network (LIPN), consisting of poly(n‐butyl acrylate), poly(n‐butyl acrylate‐co‐ethylhexyl acrylate), and poly(methyl methacrylate‐co‐ethyl acrylate) and labeled PBEM, with 1,4‐butanediol diacrylate as a crosslinking agent was synthesized by three‐stage emulsion polymerization. The initial poly(n‐butyl acrylate) latex was agglomerated by a polymer latex containing an acrylic acid residue and then was encapsulated by poly(n‐butyl acrylate‐co‐ethylhexyl acrylate) and poly(methyl methacrylate‐co‐ethyl acrylate). A polyblend of poly(vinyl chloride) (PVC) and PBEM was prepared through the blending of PVC and PBEM. The morphology and properties of the polyblend were studied. The experimental results showed that the processability and impact resistance of PVC could be enhanced considerably by the blending of 6–10 phr PBEM. This three‐stage LIPN PBEM is a promising modifier for manufacturing rigid PVC. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1168–1173, 2004