The degradation of poly(vinyl chloride). II. Oxidative degradation in solution

The results of studies on the oxidative degradation of poly(vinyl chloride) in a solvent, triphenyl phosphate, are described and compared with results previously reported for the oxidative degradation of bulk polymer samples. A range of chain-breaking and peroxide-decomposing antioxidants of the type commonly used to stabilize polyolefins were not effective in reducing the rate of dehydrochlorination of poly(vinyl chloride).     

On the thermal degradation of poly(vinyl chloride). IV. Initiation sites of dehydrochlorination

A set of poly(vinyl chloride) samples were investigated with respect to their thermal stability. The dehydrochlorination rates were measured in nitrogen at 190°C by use of a very accurate, conductometric method. For all polymers studied, a significant molecular weight increase was observed after 0.4% conversion. With only one exception, samples exhibiting higher degradation rates showed higher absorptions (350–450 nm) after 0.4% dehydrochlorination. In addition, the relative amount of short polyene sequences was found to be higher for polymers with higher degrees of branching. The dehydrochlorination reaction was predominantly initiated at sites of internal unsaturation (allylic chlorines), but an initiation at tertiary chlorines and unstable end-groups could not be completely omitted. Head-to-head units, extraneous impurities, and syndiotactic sequences were found to be of minor importance in this respect.     

On the thermal degradation of poly(vinyl chloride). III. Structural changes during degradation in nitrogen

The structural changes in poly(vinyl chloride) during thermal degradation in nitrogen at 190°C have been investigated. From gel permeation chromatography analyses no chain scission, but only crosslinking reactions were observed. An increase in the molecular weight was measured even at 0.3% conversion. For longer polyene sequences and at higher conversions, a crosslinking reaction competed with the “zipper” propagation. The secondary reactions, were more extensive at longer polyene sequence lengths. The growing polyene sequences can be terminated not only by branching reactions but also at existing pendent chloromethylene groups. A decrease in the amount of short chain branching with conversion also indicated other types of secondary reactions. Such a decrease was also observed during thermomechanical degradation in a Brabender Plastograph. The average polyene sequence length was calculated to be around 10, depending somewhat on the type of analysis used. Although allylic chlorine atoms seem to be the main points of initiation, other sites cannot be excluded as the number of initiation points increases appreciably during the early stages of the degradation. Such an increase is, of course, also consistent with a radical mechanism.     

On the thermal degradation of poly(vinyl chloride). I. An apparatus for investigation of early stages of thermal degradation

A dehydrochlorination apparatus is described for studies of the early stages of the thermal degradation of poly(vinyl chloride) (PVC), combining good reproducibility, high accuracy, and a low detection limit. The evolved hydrogen chloride is absorbed in water and the electrical conductivity is continuously recorded. Measurements of the rate of dehydrochlorination repeated over an extended period of time showed a standard deviation of 2% of the mean value. The activation energies for the dehydrochlorination in nitrogen for two commercial suspension-polymerized samples were found to be 27.9 ± 1.5 and 26.2 ± 0.6 kcal/mole.     

Vinyl chloride formation from the thermal degradation of poly(vinyl chloride)

The volatile products from the thermal degradation of poly(vinyl chloride) (PVC) resins and compounds are shown to contain trace amounts of vinyl chloride. Data presented show the effect of temperature and resin type on the amount of vinyl chloride formed. At the maximum temperatures involved in PVC processing which may reach 210°C, vinyl chloride monomer (VCM) evolution amounts to less than 1 ppm (resin basis). A technique employing a thermogravimetric balance and charcoal adsorption of volatiles is described for studying thermal degradation of PVC. The volatiles are analyzed for vinyl chloride by gas chromatography. Peak identity was confirmed by mass spectrometry.     

Vinyl chloride formation from the thermal degradation of poly(vinyl chloride)

The volatile products from the thermal degradation of poly(vinyl chloride) (PVC) resins and compounds are shown to contain trace amounts of vinyl chloride. Data presented show the effect of temperature and resin type on the amount of vinyl chloride formed. At the maximum temperatures involved in PVC processing which may reach 210°C., vinyl chloride monomer (VCM) evolution amounts to less than 1 ppm (resin basis). A technique employing a thermogravimetric balance and charcoal adsorption of volatiles is described for studying thermal degradation of PVC. The volatiles are analyzed for vinyl chloride by gas chromatography. Peak identity was confirmed by mass spectrometry.     

Studies in the thermal degradation of poly(vinyl chloride)

Thermal degradation of poly(vinyl chloride) (PVC) was studied in nitrogen atmosphere in the presence of rubber seed oil and epoxidized rubber seed oil, barium and lead soaps of rubber seed oil, and epoxidized seed oil at various temperatures. The rate of dehydrochlorination at 1% degradation and the time required to attain 1% degradation were used to assess the effect of the thermal susceptibility of PVC to dehydrochlorination. It was found that epoxidized rubber seed oil, the metal soaps of rubber seed oil, and epoxidized rubber seed oil markedly enhance the thermal stability of PVC. The order of increasing stabilizing influence was metal soaps of epoxidized rubber seed oil > metal soaps of rubber seed oil > epoxidized rubber seed oil > rubber seed oil. © 1993 John Wiley & Sons, Inc.     

On the influence of HCl on the thermal degradation of poly(vinyl chloride)

The thermal degradation of PVC was studied at 190°C in pure nitrogen and nitrogen containing 10, 20, and 40% HCl (by volume). The rate of dehydrochlorination was determined by gravimetry. Degradations in nitrogen were followed with conductometry in addition. Changes in molecular weight distribution and degree of long-chain branching (LCB) were determined by gel permeation chromatography–viscometry and polyene sequence distribution by UV spectroscopy. The rate of dehydrochlorination increases with the HCI content of the atmosphere. The rate of molecular enlargement also increases but only as a result of the increased dehydrochlorination rate. The increase in M _w and LCB are thus related to the extent of conversion only. Changes in the UV spectra indicate that the increase in rate of dehydrochlorination is mainly due to increased propagation rate in atmospheres containing less than 10% HCI. At higher HCI contents an increase in initiation rate is noted. It is suggested that this, at least in part, is due to the fact that HCI, by forming a cyclic transition state, catalyzes the random elimination of HCI. This process, in turn, is promoted by the presence of polyene sequences.     

Basic principles of thermal degradation and thermal stabilization of poly(vinyl chloride). Synergism of stabilizer action

Changes in the quantities of active stabilizing components during thermal aging of plasticized poly(vinyl chloride) containing a mixture of calcium and zinc stearates were analyzed. A mathematical model of the stabilization process by using the stabilizer mixture and a computer program for analyzing the process of PVC thermal degradation after the beginning of HCl evolution are given.     

Modification of poly(vinyl chloride). XIX. Electroplating of poly(vinyl chloride)

As a preliminary treatment in the PVC-electroplating procedure, treatment with dimethylformamide followed by sensitization leads to a finely roughened and a highly hydrophilic surface with reducing power. This is caused by the formation of an ionic complex compound between dimethylformamide and tin(II) chloride absorbed in the PVC surface. A much more finely and deeply etched surface which exhibits higher adhesion through the mechanical interlocking effect is obtained with the PVC blends containing the plasticizer with a low value of interaction parameter and with a solubility parameter approximate to that of PVC. Adhesion of the metal layer to the PVC surface thus obtained is improved about 1.5 times by thermal aging at 120°C for 20 min.     

Modification of poly(vinyl chloride). XXXIV. Crosslinked poly(vinyl chloride) via paste-processing

A novel PVC-crosslinking technique using 6-dibutylamino-1,3,5-triazine-2,4-dithiol (DB) was applied for a paste processing to produce a crosslinked PVC product. The paste formulation recommended in the present study consisted of 100 parts of PVC (Zeon 121), 60 parts of dioctyl phthalate, 0.2 parts of MgO, and 6 parts of a 50% solution of DB-Na in butylcarbitol, which gave a highly crosslinked and transparent sheet with an excellent stability for thermal discolouring. The increasing viscosity behaviour of the paste during storage is explained by the effect of interparticle attracting forces of DB-Na which coordinates to the ether oxygen atoms in the glycol derivatives adsorbed on the surface of PVC particles. The increased viscosity can be reduced by addition of 3 parts of N-butyl-benzene-sulfonamide. The tension-distortion properties at elevated temperatures were remarkably improved at the crosslinked product compared with the uncrosslinked. The mechanical properties of the two crosslinked products produced via paste processing and roll-blending are compared in regard to the differences of the uniformity of crosslinking units.     

Kinetics and mechanism of the thermal degradation of poly(vinyl chloride)

The kinetics of the thermal degradation of solid powdered poly(vinyl chloride) (PVC) under nitrogen was studied by thermogravimetry, rate of hydrogen chloride evolution, and rate of polyene sequence formation. These results are accommodated by a chain mechanism involving initiation by random dehydrochlorination at normal monomer residues of PVC, and a series of intermediates, each leaking to a stable conjugated polyene sequence. Structural irregularities such as allylic and tertiary chlorine are responsible for a fast initiation process at the very beginning of the degradation. Mean rate constants and activation parameters for random initiation, propagation, and termination reactions of the PVC degradation chain were calculated by simulation. Activation enthalpy/entropy correlations for the experimental data available for dehydrochlorination of chloroalkanes and chloroalkenes in the gas and in the liquid phase or nonpolar solvents and elementary reactions of PVC degradation show that initiation is an HCl elimination through a transition state of four centers requiring a synperiplanar conformation of the >CH–CCl< group, whereas propagation is a dehydrochlorination through a transition state of six centers requiring a cis configuration of the double bond.     

Catalytic effect of hydrogen chloride on the degradation of poly(vinyl chloride)

The distribution of polyenes which results from the chemical dehydrochlorination of poly(vinyl chloride) has been studied in dichloromethane (DCM) and tetrahydrofuran (THF) solvents. A higher percentage of longer polyenes is formed in DCM than in THF. On the addition of trifluoroacetic acid to DCM solutions of the polyenes, new species are formed with strong absorptions in the region 500–800 nm. The absorptions are probably due to polyenylic ions formed by protonation of the polyenes, and the interrelated changes in their intensities can be explained by the migration of short polyene sequences along the polymer chain with the formation of longer sequences. The species are extremely photosensitive and are bleached in a few seconds with light from a medium-pressure mercury lamp. The relevance of these experiments to the effect of HCl on the polyene distribution and on the rate of photocrosslinking is discussed.     

The degradation of poly(vinyl chloride). I. Hydrogen chloride evolved from solid samples and from solutions

A technique is described for the accurate and reproducible estimation of hydrogen chloride evolved during the degradation of poly(vinyl chloride). Results of degrading PVC in solvents and in the solid state are reported, and explanations are suggested for the differences in the observed behavior.     

Effects of lead salts on thermal poly(vinyl chloride degradation)

The effect of lead salts (lead stearate, tribasic lead sulfate and tribase/stearic acid) on the thermal degradation of PVC was studied in trichlorobenzene (TCB) solution and under dynamic conditions in a mixing chamber. It was established that lead stearate directly reduces the HCl elimination rate (mainly by diminishing the zip length) whereas the tribase is acting only as HCl acceptor. In presence of stearic acid the tribase becomes a true stabilizer. At the end of the induction period rapid increase of the zip length and transiently high HCl elimination rates were observed. The consequences of these on the possible mechanism of stabilization are discussed.     

Thermal degradation of poly(vinyl chloride): The accelerating effect of hydrogen chloride

The effect of hydrogen chloride on the decomposition of poly(vinyl chloride) (PVC) has been studied and a mechanism for the autocatalysis is given. The chloride ion formed upon dissociation of the hydrogen chloride is a strong base in the medium of the reaction, and hence constitutes the active species. Therefore, the acceleration of the decomposition of PVC can be prevented by either removing the free acid from the system with the aid of an acid acceptor or adding a complexing agent such as ferric chloride.     

Preparation and application of low molecular weight poly(vinyl chloride). II. Thermal stability of blended poly(vinyl chloride)

The blending effect of poly(vinyl chloride) (PVC) with relatively higher molecular weight (HMW-PVC) and relatively lower molecular weight (LMW-PVC) has been investigated by measuring various thermal stability and fusion times. The thermal stability of the blended PVC is improved when the small amount of LMW-PVC obtained using mercapto compounds as a chain-transfer agent is blended into PVC with HMW-PVC. At the LMW-PVC content from about 5–30 wt %, the thermal stability of the blended PVC is much more improved. Furthermore, the blended PVC with LMW-PVC, obtained using mercapto compounds, exhibits significant improvement in the discoloration time. The fusion time of the blended PVC is related to the weight-average polymerization degree of LMW-PVC and the LMW-PVC content. © 1994 John Wiley & Sons, Inc.     

Basic principles of thermal degradation and thermal stabilization of poly(vinyl chloride). Mathematical model of the action of PVC thermal stabilizers

A model of the action of chemically homogeneous thermal stabilizers of poly(vinyl chloride) is shown. Based on the described computer program and experimental data, the proposed model is confirmed and rate constants of the reaction of stabilizers with HCI and the effect of the products of this reaction on the kinetics of PVC degradation are calculated.     

The effect of additives on the thermal stability of poly(vinyl chloride)

The effect of a range of organic additives on the thermal stability of poly(vinyl chloride), both with and without a chloroparaffin extender, was studied using a number of experimental techniques. Of the additives used the best overall balance was provided by pentaerythritol, which increased stability when the extender was present and had no effect when it was absent. The congo red test emerged as the most suitable technique, being consistent and inexpensive and able to screen several additives simultaneously. Isothermal differential thermal analysis correlated with the congo red test but required more expensive equipment, was time-consuming and demanded good mixing of the poly(vinyl chloride) compound to give reproducible results. Thermogravimetry was not sufficiently sensitive and the heat stability test was the least useful of all.