Surface modification of MWCNT to improve the mechanical and thermal properties of natural rubber nanocomposites

In this study, we focused on the synergistic effect between carbon black (CB) and multiwall carbon nanotube (MWCNT) hybrid fillers. In particular, the surface modification of pristine MWCNT (P-MWCNT) via an acid (oxidation) treatment was used to improve their dispersion, as well as the mechanical and thermal properties of their corresponding natural rubber (NR)-based nanocomposites. Fourier-transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM) were carried out to determine the presence of functional groups on the oxidized MWCNT (O-MWCNT). After vulcanization, dynamic mechanical analysis (DMA), tensile properties, hardness, thermal conductivity, swelling behaviour in toluene and SEM characterizations were performed on both NR/CB/P-MWCNT- and NR/CB/O-MWCNT-based nanocomposites. The results showed the positive effect of MWCNT surface oxidation on the fillers' dispersion and nanocomposites' properties.     

Natural rubber nanocomposite reinforced with nano silica

Inorganic nano fillers have demonstrated great potential to enhance the properties of natural rubber (NR). The present article reports the successful development of a NR nanocomposite reinforced with nano silica (SiO₂). Its dynamic mechanical properties, thermal aging resistance, and morphology are investigated. The results show that the SiO₂ nanoparticles are homogenously distributed throughout the NR matrix in a form of spherical nano‐cluster with an average size of 80 nm when the SiO₂ content is 4 wt%. With the introduction of SiO₂, the thermal resistance and the storage modulus of NR host significantly increase, and the activation energy of relaxation of the nanocomposite, compared to the raw NR, increases from 90.1 to 125.8 kJ/mol. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers     

Polypropylene–nanosilica‐filled composites: Effects of epoxy‐resin‐grafted nanosilica on the structural,thermal, and dynamic mechanical properties

This article reports a comparative study of polypropylene (PP) nanocomposites synthesized with nanosilica (NS) and diglycidyl ether of bisphenol A, an epoxy‐resin‐grafted nanosilica (ENS), as nanofillers. These nanocomposites were prepared with the melt‐mixing method at a constant loading level of 2.5 wt %; this loading level was much lower than that used for fillers in conventional composites. The effects of pure NS and ENS on the thermal, structural, mechanical, and dynamic mechanical properties of PP were analyzed with wide‐angle X‐ray diffraction, transmission electron microscopy, thermogravimetric analysis, differential scanning calorimetry, dynamic mechanical analysis, and scanning electron microscopy. The transmission electron microscopy studies showed a better dispersion of ENS in the PP matrix, that is, in the polypropylene‐epoxy‐resin‐grafted nanosilica (PP–ENS) nanocomposite, in comparison with NS in the PP matrix, that is, in the polypropylene–nanosilica (PP–NS) nanocomposite. Also, the thermogravimetric analysis results showed a higher thermal stability for PP–ENS than PP–NS. Furthermore, the dynamic mechanical analysis studies showed an increase in the elastic modulus and glass‐transition temperature for PP–ENS with respect to PP–NS. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2117–2124, 2006     

Effect of the variation in the weight percentage of the loading and the reduction in the nanosizes of CaSO4 on the mechanical and thermal properties of styrene–butadiene rubber

The incorporation of fillers into elastomers has profound effects on the mechanical, physical, and thermal properties of the nanocomposites that form. In this study, styrene–butadiene rubber as a matrix was reinforced separately with 10‐, 15‐, or 23‐nm CaSO₄, which was synthesized by an in situ deposition technique. The mixing and compounding were performed on a two‐roll mill, and sheets were prepared in a compression‐molding machine. Properties such as the swelling index, specific gravity, tensile strength, elongation at break, modulus at 300% elongation, Young's modulus, hardness, and abrasion resistance were measured. The morphology of the rubber nanocomposites was also performed with scanning electron microscopy to study the dispersion of the nanofiller in the rubber matrix. The thermal decomposition of the rubber nanocomposites was studied with thermogravimetric analysis, and the results were compared with those of commercial CaSO₄‐filled styrene–butadiene rubber. A reduction in the nanosizes of CaSO₄ led to an enhancement of the mechanical, physical, and thermal properties of the rubber nanocomposites. Above a 10 wt % filler loading, the styrene–butadiene rubber showed a reduction in all properties. This effect was observed because of the agglomeration of the nanoparticles in the rubber matrix. The thermodynamic parameters were also studied. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 2018–2026, 2007     

A comparative study on curing characteristics and thermomechanical properties of elastomeric nanocomposites: The effects of eggshell and calcium carbonate nanofillers

After‐hatching eggshell (AHES) nanobiofiller and nanocalcium carbonate (nano‐CA) were separately added to various elastomers, such as acrylonitrile butadiene rubber (NBR), styrene butadiene rubber (SBR), and natural rubber (NR), in various amounts of 5, 10, and 15 phr. The effect of particle size and dispersion of such nanofillers on thermomechanical properties and curing characteristics were then investigated. The ultimate tensile properties of SBR and NR nanocomposites were improved to some extent when 5 phr of AHES nanofiller was added to the rubber compound compared to CA. In the case of NBR nanocompounds, however, the mechanical properties were seemingly comparable, irrespective of the type of nanofiller. This contradictive behavior could be attributed to the alteration of crosslink density due to particular filler–matrix interaction while using mineral and natural fillers. The results of the rheometric study revealed that using AHES rather than CA slightly increases the scorch time of all types of prepared nanocomposites, whereas a significant drop in the optimum curing time was seen for NBR nanocomposites containing AHES biofiller. Moreover, thermogravimetric analysis showed similar thermal stability for SBR nanocomposites containing AHES and CA fillers. Finer particle size of CA and higher porosity of AHES at high and low loading levels were respectively the main reasons for improvement of ultimate properties. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Influence of silanized low‐dimensional carbon nanofillers on mechanical,thermomechanical, and crystallization behaviors of poly(L‐lactic acid) composites—A comparative study

Composites were investigated regarding the comparison of multi‐walled carbon nanotubes (MWCNTs) with exfoliated graphene(EG) in poly(L‐lactic acid) (PLLA) and the effect of silane‐treated carbon nanofillers on properties of PLLA composites. Solution blending method was used to prepare PLLA composites at a filler content of 0.5 wt %. Fourier transform infrared spectroscopy and X‐ray photoelectron spectra results indicated the attachment of silane molecules on the surface of these nanofillers. It was found that the addition of these nanofillers greatly enhanced the mechanical, thermomechanical, and crystallization behaviors of PLLA due to the heterogeneous nucleation effect. Moreover, the silane‐treated fillers further enhanced the breaking elongation moderately (although the materials are still brittle), modulus and thermal property of the nanocomposites, without sacrificing the tensile strength, compared with the pristine nanocomposites. On the other hand, composites reinforced with MWCNTs and EG perform almost the same mechanical property. And EG outperformed MWCNTs in thermomechanical properties of composites when being used as the reinforcement of PLLA. Conversely, composites reinforced with MWCNTs showed better crystallization properties than those reinforced with EG. Interestingly, no significant changes were observed for the crystallization properties of PLLA composites when MWCNTs and EG had been treated by silane coupling agent. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1194‐1202, 2013     

Tailoring properties of styrene butadiene rubber nanocomposite by various nanofillers and their dispersion

Organic–inorganic nanocomposite hybrids of styrene butadiene rubber were prepared with various nanofillers like modified and unmodified montmorillonite, sepiolite (SP), hectorite, carbon nanofiber (F), and expanded graphite. Comparison of the nanocomposites against the gum on the basis of mechanical properties illustrates that Cloisite15A (15A) produced an increment of 230% in the tensile strength (TS), at 8 phr loading. At 6 phr loading, F increased the modulus by 101%, while tear strength increased by 79%. Once optimized for loading, these nanocomposites were subjected to various compatibilization and dispersion techniques to achieve enhanced dispersion of the nanofillers. On modification, 15A registered 146% increase in modulus and 303% in TS, while F illustrated 150% increment in modulus and 113% in TS of the nanocomposite, over the gum control. Thorough dynamic mechanical and swelling studies were also performed. X‐ray diffraction, atomic force microscopy and transmission electron microscopy were used to study the morphology. The London dispersive forces explained the enhanced properties on using carbon nanofiber, while the wider gallery gap and increased compatibility because of high organo‐modifier content explicated the efficacy of 15A. Adsorption followed by shearing as well as intercalation of the rubber into clay layers were suggested as the probable mechanisms. POLYM. ENG. SCI., 2009. © 2008 Society of Plastics Engineers     

NR/SBR/organoclay nanocomposites: Effects of molecular interactions upon the clay microstructure and mechano‐dynamic properties

Nanocomposites based on (70/30) blends of natural rubber (NR), styrene‐butadiene rubber (SBR), and organoclay (OC) have been prepared successfully via melt‐mixing process. Effects of the extent of polymers/clay interactions upon the developed microstructure, fatigue life, and dynamic energy loss by the nanocomposites have been investigated. Maleated EPDM (EPDM‐g‐MAH) and epoxidized NR (ENR50) were employed as compatibilizer. Nanocomposites were characterized by means of X‐ray diffractometer (XRD), transmission electron microscope (TEM), scanning electron microscope, atomic force microscopy, root mean square, and dynamic mechanical thermal analysis. EPDM‐g‐MAH showed more potential in enhancing dispersion of the clay nanolayers and their interaction with rubber phases. More potential for separating and dispersing the clay nanoplatelets with better interface enhancement was exhibited by EPDM‐g‐MAH as compatibilizer. This was consistent with higher resistance towards large strain cyclic deformations along with more heat build‐up characteristics showed by EPDM‐g‐MAH based nanocomposites especially at compatibilizer/organoclay ratio of 3. Pronounced non‐terminal behavior within low frequency region was also observed for melt storage modulus of this nanocomposite, indicating higher extent of intercalation/exfoliation microstructure with reinforced interfaces than the nanocomposite generated by ENR50. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Influence of molecular parameters on thermal,mechanical, and dynamic mechanical properties of hydrogenated nitrile rubber and its nanocomposites

The present work derives a relationship between structure and properties of hydrogenated nitrile rubber (HNBR) in the presence as well as absence of nanofillers. Four different grades of HNBR were selected to examine the influence of polarity, unsaturation, and molecular weight on thermal, mechanical, and dynamic mechanical properties of the elastomers and particularly their nanocomposites. An increase in thermal stability, tensile strength, modulus at 100% elongation as well as storage modulus of the unfilled rubber was observed with increase in polarity (acrylonitrile content). Different nanofillers, such as montmorillonite, sepiolite, and nanosilica were used to improve the above properties of the unfilled rubber. Interestingly, a reverse trend of thermal properties was observed for the nanocomposites with acrylonitrile variation, although mechanical and dynamic mechanical properties exhibited similar trend to those of the unfilled rubber. These properties, however, gradually deteriorated as the level of unsaturation on the polymer backbone was increased. On addition of the nanofillers, it was found that the improvement in thermal and mechanical properties was higher for the elastomer having 5.5% diene content. The results were explained by X‐ray Diffraction, Atomic Force Microscopy, Energy Dispersive X‐ray mapping, and swelling studies. POLYM. ENG. SCI., 2010. © 2010 Society of Plastics Engineers     

Electrical and mechanical properties of carbon nanotube‐epoxy nanocomposites

In this work, electrical conductivity and thermo‐mechanical properties have been measured for carbon nanotube reinforced epoxy matrix composites. These nanocomposites consisted of two types of nanofillers, single walled carbon nanotubes (SW‐CNT) and electrical grade carbon nanotubes (XD‐CNT). The influence of the type of nanotubes and their corresponding loading weight fraction on the microstructure and the resulting electrical and mechanical properties of the nanocomposites have been investigated. The electrical conductivity of the nanocomposites showed a significantly high, about seven orders of magnitude, improvement at very low loading weight fractions of nanotubes in both types of nanocomposites. The percolation threshold in nanocomposites with SW‐CNT fillers was found to be around 0.015 wt % and that with XD‐CNT fillers around 0.0225 wt %. Transmission optical microscopy of the nanocomposites revealed some differences in the microstructure of the two types of nanocomposites which can be related to the variation in the percolation thresholds of these nanocomposites. The mechanical properties (storage modulus and loss modulus) and the glass transition temperature have not been compromised with the addition of fillers compared with significant enhancement of electrical properties. The main significance of these results is that XD‐CNTs can be used as a cost effective nanofiller for electrical applications of epoxy based nanocomposites at a fraction of SW‐CNT cost. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

The role of nanofillers on (natural rubber)/(ethylene vinyl acetate)/clay nanocomposite in blending and foaming

Nanocomposite foams were fabricated from 60/40 wt% ethylene vinyl acetate (EVA)/natural rubber (NR) blends by using azodicarbonamide as a blowing agent. Two different nanofillers (sodium montmorillonite and organoclay) were employed to study their effects on foam properties. The results were also compared with conventional (china clay)‐filled foams. Transmission electron microscopy, X‐ray diffraction, scanning electron microscopy, and three‐dimensional Microfocus X‐ray computed tomography scanning analysis were performed to characterize the EVA/NR blend morphology and foam structures. The results revealed that the nanofiller acted as a blend compatibilizer. Sodium montmorillonite was more effective in compatibilization, generating better phase‐separated EVA/NR blend morphology and improving foam structure. Higher filler loading increased the specific tensile strength of rubber foams. The rubber nanocomposite foam showed superior specific tensile strength to the conventional rubber composite foam. The elastic recovery and compressive strength of the nanocomposite foams decreased with increasing filler content, whereas the opposite trend was observed for the conventional composite foams with china clay. The thermal conductivity measurement indicated that the nanofiller had better beneficial effect on thermal insulation over china clay filler. From the present study, the nanofillers played an important role in obtaining better blend morphology as compatibilizer, rather than the nucleating agent and the nanofiller content of 5 phr (parts by weight per hundred parts of rubber) was recommended for the production of EVA/NR nanocomposite foams. J. VINYL ADDIT. TECHNOL., 21:134–146, 2015. © 2014 Society of Plastics Engineers     

Preparation and properties of novel natural rubber/organo‐vermiculite nanocomposites

Polymer‐layered silicate nanocomposites have an attracting increasing attention over recent years because of their unique mechanical, thermal, and other properties. In this article, a new kind of natural rubber (NR)/organo‐vermiculite (OVMT) nanocomposites were investigated. The vermiculite (VMT) was intercalated by cetyltrimethylammonium bromide with ball mill method. The intercalation led to an increase of the d₍₀₀₁₎ of VMT from 1.46 nm to 4.51 nm. NR/OVMT nanocomposites were prepared via a melt process in a HAAKE mixer and were analyzed by X‐ray diffraction and scanning electron microscope observations. The mechanical properties of the vulcanized nanocomposites were tested. It was found that the tensile strength and the elongation at the breaking point of the NR/OVMT nanocomposites loading 15 phr of the OVMT reached 28.4 MPa and 623.2%, respectively. The 300% modulus, tear strength, and hardness (Shore A) of the nanocomposites increased with the increase of the OVMT loading. The thermal properties of the nanocomposites were investigated by dynamic mechanical analysis, and the results showed that the storage modulus and the glass transition temperature of the nanocomposites were increased. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Synergistic effects of hybrid carbon nanomaterials in room‐temperature‐vulcanized silicone rubber

This work examines nanocomposites based on nanofillers and room‐temperature‐vulcanized silicone rubber. The carbon nanofillers used were conductive carbon black (CB), carbon nanotubes (CNTs) and graphene (GE). Vulcanizates for CB, GE, CNTs as the only filler and hybrid fillers using CNTs, CB and GE were prepared by solution mixing. The elastic modulus for CNT hybrid with CB at 15 phr (4.65 MPa) was higher than for CB hybrid with GE (3.13 MPa) and CNTs/CB/GE as the only filler. Similarly, the resistance for CNT hybrid with CB at 10 phr (0.41 kΩ) was lower than for CB (0.84 kΩ) at 20 phr and CNTs as the only filler. These improvements result from efficient filler networking, a synergistic effect among the carbon nanomaterials, the high aspect ratio of CNTs and the improved filler dispersion in the rubber matrix. © 2016 Society of Chemical Industry     

Effect of hybrid reinforcement based on precipitated silica and montmorillonite nanofillers on the mechanical properties of a silicone rubber

Silicone rubber (SR) nanocomposites containing precipitated silica (PS), montmorillonite (MMT), and PS/MMT hybrid fillers were prepared through melt‐mixing technique. In the SR/PS/MMT nanocomposite, the hybrid filler weight ratio was increased progressively from 0.4 to 1.7 while keeping the MMT weight constant. The viscosity, cure characteristics, and mechanical properties of the nanocomposites were subsequently measured. The optimum cure time increased, and the scorch time and rate of cure decreased. Furthermore, when the hybrid filler weight ratio was raised to its optimum, the tensile strength, Young's modulus, modulus at 100 and 300% elongation (M100 and M300), elongation at break, stored energy density at break, and hardness of the nanocomposite improved. The stress–strain properties of the nanocomposite with the hybrid filler improved at high deformation in comparison with those containing the PS and MMT fillers. The MMT filler exfoliated in the SR/MMT nanocomposite but did not in the nanocomposites containing the hybrid filler. Notably, the mechanical properties of the nanocomposite benefitted from the hybrid filler. This was due to the filler–filler and filler–rubber network formation in the rubber by the PS particles. Finally, effect of the PS, MMT, and hybrid fillers on the energy loss or hysteresis of the rubber was measured. POLYM. ENG. SCI., 54:1909–1921, 2014. © 2013 Society of Plastics Engineers     

New approach for preparation of dry natural rubber nanocomposites through acid‐free co‐coagulation: Effect of organoclay content

Natural rubber (NR) vulcanizates exhibit good mechanical properties compared to vulcanizates of synthetic rubbers. Incorporation of a conventional filler at higher loadings to NR enhances its modulus, while reduction in tensile strength and elongation. This paper presents a new strategy for development of a NR‐clay nanocomposite with enhanced mechanical properties by incorporation of lower loadings (2–8 phr) of cetyl trimethyl ammonium bromide modified montmorillonite clay (OMMT‐C) under acid‐free environment. The effect of OMMT‐C loading on cure characteristics, rubber‐filler interactions, crosslink density, dynamic mechanical thermal properties, and mechanical properties were evaluated. Incorporation of OMMT‐C accelerated the vulcanization process and enhanced mechanical properties. X‐ray diffraction analysis and scanning electron microscopy images revealed that the formation of intercalated clay structures at lower OMMT‐C loadings, and clay aggregates at higher loadings. A nanocomposite at OMMT‐C loading of 2 phr exhibited the best balanced mechanical properties, and was associated with highest crosslink density and rubber–filler interactions. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46502.     

The aspect ratio of epoxy matrix nanocomposites reinforced with graphene stacks

The improvement of physical and mechanical properties of nanofilled matrices significantly depends on the average size of dispersed fillers. In particular, the aspect ratio of lamellar nanofillers, such as graphene stacks, results from a combination of both filler morphology and processing techniques. In this study, nanocomposites were obtained dispersing three different graphene precursors in an epoxy resin: expanded graphite, commercial graphene nanoplatelets, and natural graphite. Epoxy matrix nanocomposites reinforced with graphene stacks, ranging from 1 wt% to 3 wt% were prepared and characterized. The structural, mechanical, and thermal properties of expanded graphite‐based nanocomposites, as well as the rheological properties of liquid resin/filler suspensions, were studied and compared with those of the unfilled epoxy matrix and of the matrix filled with natural graphite and commercial nanoplatelets. The comparison of mechanical and rheological properties with simple mathematical models indicated that the aspect ratio of expanded graphite is in the order of 1000, i.e., a dispersion of nanoscale graphene stacks was obtained. This result suggests that the measurement of engineering properties of nanocomposites not only represents an objective but can also provide information about the average degree of dispersion. POLYM. ENG. SCI. 2013. © 2012 Society of Plastics Engineers     

Influence of rubber content on mechanical,thermal, and morphological behavior of natural rubber toughened poly(lactic acid)–multiwalled carbon nanotube nanocomposites

The effects of natural rubber (NR) on the mechanical, thermal, and morphological properties of multiwalled carbon nanotube (CNT) reinforced poly(lactic acid) (PLA) nanocomposites prepared by melt blending were investigated. A PLA/NR blend and PLA/CNT nanocomposites were also produced for comparison. The tensile strength and Young's modulus of PLA/CNT nanocomposites improved significantly, whereas the impact strength decreased compared to neat PLA. The incorporation of NR into PLA/CNT significantly improved the impact strength and elongation at break of the nanocomposites, which showed approximately 200% and 850% increases at 20 wt % NR, respectively. However, the tensile strength and Young's modulus of PLA/NR/CNT nanocomposites decreased compared to PLA/CNT nanocomposites. The morphology analysis showed the homogeneous dispersion of NR particles in PLA/NR/CNT nanocomposites, while CNTs preferentially reside in the NR phase rather than the PLA matrix. In addition, the incorporation of NR into PLA/CNT lowered the thermal stability and glass‐transition temperature of the nanocomposites. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44344.     

Viscoelastic properties of natural rubber composites reinforced by defatted soy flour and carbon black co‐filler

Filler mixtures of defatted soy flour (DSF) and carbon black (CB) were used to reinforce natural rubber (NR) composites and their viscoelastic properties were investigated. DSF is an abundant and renewable commodity and has a lower material cost than CB. Aqueous dispersions of DSF and CB were first mixed and then blended with NR latex to form rubber composites using freeze‐drying and compression molding methods. A 40% co‐filler reinforced composite with a 1 : 1 DSF : CB ratio exhibited a 90‐fold increase in the rubber plateau modulus compared with unfilled NR, showing a significant reinforcement effect by the co‐filler. The effect, however, is lower than that observed in the carboxylated styrene–butadiene rubber composites reported earlier, indicating a significant effect from the rubber matrix. The co‐filler composites have elastic moduli between those of DSF and CB reinforced composites. Stress softening and recovery experiments indicated that the co‐filler composites with a higher CB content tend to have a better recovery behavior; however, this can not be simply explained from the recovery behaviors of the single filler (DFS and CB) composites. CB composites prepared by freeze‐drying show a strain‐induced reorganization of fillers. Strain sweep experiment data fit with the Kraus model indicates the co‐filler composites with a higher CB content are more elastic, which is consistent with the recovery experiments. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Preparation of dynamically vulcanized thermoplastic elastomer nanocomposites based on LLDPE/reclaimed rubber

Dynamically vulcanized thermoplastic elastomers nanocomposites (TPV nanocomposites) based on linear low density polyethylene (LLDPE)/reclaimed rubber/organoclay were prepared via one‐step melt blending process. Maleic anhydride grafted polyethylene (PE‐g‐MA) was used as a compatibilizing agent. The effects of reclaimed rubber content (10, 30, and 50 wt %), nanoclay content (3, 5, and 7 wt %), and PE‐g‐MA on the microstructure, thermal behavior, mechanical properties, and rheological behavior of the nanocomposites were studied. The TPV nanocomposites were characterized by X‐ray diffraction, transmission electron microscopy, scanning electron microscopy (SEM), differential scanning calorimeter, mechanical properties, and rheometry in small amplitude oscillatory shear. SEM photomicrographs of the etched samples showed that the elastomer particles were dispersed homogeneously throughout the polyethylene matrix and the size of rubber particles was reduced with introduction of the organoclay particles and compatibilizer. The effects of different nanoclay contents, different rubber contents, and compatibilizer on mechanical properties were investigated. Increasing the amount of nanoclay content and adding the compatibilizer result in an improvement of the tensile modulus of the TPV nanocomposite samples. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effects of epoxy resin‐modified zinc‐ion‐coated nanosilica on structural,thermal and dynamic mechanical properties of propylene‐ethylene copolymer

This paper reports a comparative study of propylene–ethylene copolymer (EP) nanocomposites synthesized using zinc‐ion (Zn²⁺)‐coated nanosilica (ZNS) and the diglycidyl ether of bisphenol‐A (DGEBA, an epoxy resin)‐modified zinc‐ion‐coated nanosilica (EZNS) as nanofillers. These nanocomposites were prepared using the ‘melt mixing’ method at a constant loading level of 2.5 wt%. This loading level is much lower than that used for fillers in conventional composites. The EP nanocomposites were characterized using wide‐angle X‐ray diffractometer (WAXD), a thermo gravimetric analyzer (TGA), a differential scanning calorimeter (DSC), a dynamic mechanical analyzer (DMA) and scanning electron microscopy (SEM). DMA results showed a higher storage modulus for EP‐epoxy‐modified Zn²⁺‐coated nanosilica nanocomposite (EP‐EZNS) with respect to EP and EP‐Zn²⁺‐coated nanosilica nanocomposite (EP‐ZNS). In addition, TGA thermograms showed an increase in degradation temperature of EP in the presence of EZNS. Copyright © 2006 Society of Chemical Industry