A comparison of reinforcement efficiency of various types of carbon nanotubes in polyacrylonitrile fiber

Polyacrylonitrile (PAN)/carbon nanotubes (CNTs) composite fibers were spun from solutions in dimethyl acetamide (DMAc), using single wall (SWNTs), double wall (DWNTs), multi wall (MWNTs) carbon nanotubes, and vapor grown carbon nanofibers (VGCNFs). In each case, CNT content was 5 wt% with respect to the polymer. Structure, morphology, and properties of the composite fibers have been characterized using X-ray diffraction, Raman spectroscopy, scanning and transmission electron microscopy, tensile tests, dynamic mechanical tests, as well as thermal shrinkage. While all nanotubes contributed to property improvements, maximum increase in modulus (75%) and reduction in thermal shrinkage (up to 50%) was observed in the SWNT containing composites, and the maximum improvement in tensile strength (70%), strain to failure (110%), and work of rupture (230%) was observed in the MWNTs containing composites. PAN orientation is higher in the composite fiber (orientation factor up to 0.62) than in the control PAN fiber (orientation factor 0.52), and the PAN crystallite size in the composite fiber is up to 35% larger than in the control PAN (3.7 nm), while the overall PAN crystallinity diminished slightly. Nanotube orientation in the composite fibers is significantly higher (0.98 for SWNTs, 0.88 for DWNTs, and 0.91 for MWNTs and VGCNFs) than the PAN orientation (0.52-0.62). Improvement in low strain properties (modulus and shrinkage) was attributed to PAN interaction with the nanotube, while the improvement in high strain properties (tensile strength, elongation to break, and work of rupture) at least in part is attributed to the nanotube length. Property improvements have been analyzed in terms of nanotube surface area and orientation.     

Ethanol purification using polyamide‐carbon nanotube composite membranes

This work presents synthesis and characterization of polyamide‐carbon nanotube (CNT) composite membranes for purification of ethanol. The solution‐casting method was applied for preparation of nanocomposite membranes. The nanocomposite membranes were characterized using scanning electron microscopy to ensure the fine dispersion of nanoparticles in polymer matrix. The effect of CNT loading on membrane performance was investigated. The separation performance of synthesized membranes was evaluated in separation of ethanol from ethanol/water mixture using pervaporation. Effect of feed temperature and feed concentration on separation of ethanol was investigated. The results showed that increasing temperature increases flux of ethanol through the membrane, but decreases separation factor. The results also confirmed that the best separation performance can be obtained at CNT loading of 0.5 wt%. Furthermore, a mathematical model was developed to simulate the separation process. The model was based on solving the continuity equation for ethanol in the feed side and membrane. The simulation results were compared with the experimental data and were in good agreement. POLYM. ENG. SCI., 54:961–968, 2014. © 2013 Society of Plastics Engineers     

Development of lightweight high‐performance polymeric composites with functionalized nanotubes

In this article, we highlight the various properties of an ultralightweight poly(ether ketone) (PEK) composite. In this study, special emphases were laid on the preparation of low‐density, high‐performance polymeric foams with foaming agents and activators. PEK, foamed PEK, and carbon nanotube (CNT)–reinforced foamed PEK composites were considered for this study. The density of the polymer decreased with the reinforcement of the foaming agent. We also noted that with the reinforcement of the modified CNT in the foamed PEK, there were marginal increases in the density and hardness of the composites. We also noted that the mechanical properties of the CNT‐reinforced foamed PEK was on par with those of basic PEK. Thermogravimetric analysis gave us a clear indication that the thermal stability of the composites was not affected by the reinforcing foaming agent and nanoparticles. Scanning electron microscopy and transmission electron microscopy clearly indicated the formation of foams and also the dispersion of nanoparticles in the composite structure. We also observed that because of the reinforcement of multiwalled CNTs in the composite, there was an improvement in the hardness of the composite. An increase in the specific strength was observed in the foamed PEK composites. The CNT‐reinforced foamed PEK showed a marginal decrease in the specific strength without a compromise in the impact strength. The impact strength of the CNT‐reinforced foamed PEK composite was found to be similar to that of the basic PEK. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43471.     

Mass production of carbon nanotube‐reinforced polyacrylonitrile fine composite fibers

A facile and large‐scale production method of polyacrylonitrile (PAN) fibers and carboxyl functionalized carbon nanotube reinforced PAN composite fibers was demonstrated by the use of Forcespinning® technology. The developed polymeric fibers and carbon nanotube‐reinforced composite fibers were subsequently carbonized to obtain carbon fiber systems. Analysis of the fiber diameter, homogeneity, alignment of carbon nanotube and bead formation was conducted with scanning electron microscopy. Thermogravimetric analysis, electrical, and mechanical characterization were also conducted. Raman and FTIR analyses of the developed fiber systems indicate interactions between carbon nanotubes and the carbonized PAN fibers through π–π stacking. The carbonized carbon nanotube‐reinforced PAN composite fibers possess promising applications in energy storage applications. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40302.     

Development of multiwalled‐carbon‐nanotube‐welded carbon fibers and evaluation of the interfacial strength in epoxy composites

Multiwalled carbon nanotube (MWCNT)‐welded carbon fibers (CFs) were prepared by a three‐step process, which included polyacrylonitrile (PAN) coating, MWCNT absorption, and heat treatment. The structure of these materials was characterized by scanning electron microscopy, Fourier‐transform infrared spectroscopy, and Raman spectroscopy. The MWCNTs were uniformly assembled on the surface of the PAN‐coated CFs and welded by a PAN‐based carbon layer after heat treatment. The contact angle of the MWCNT‐welded CFs in the epoxy resins was 41.70°; this was 22.35% smaller than that of the unsized CFs. The interfacial shear strength (IFSS) of the MWCNT‐welded CF–epoxy composite was 83.15 MPa; this was 28.89% higher than that of the unsized CF–epoxy composite. The increase in the IFSS was attributed to the enhancement of adhesions between the CFs and polymer matrix through the welding of the MWCNTs on the CFs. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45027.     

Thermal properties of hyperbranched polyborate functionalized multiwall carbon nanotube/polybenzoxazine composites

Using a noncovalent functionalization strategy, hyperbranched polyborate (HBb) acts as a solubilizer for carbon nanotubes (CNTs), and a stable HBb‐CNT dispersion in N‐methyl‐pyrrolidone was produced. The thermal properties of the resulting HBb‐CNT/polybenzoxazine (B‐BOZ) composites and their carbonized structures were investigated. Scanning electron microscopy demonstrated that the fracture surface of HBb‐CNT/B‐BOZ composites was rather rough and plenty of plastic deformation was exhibited. Thermogravimetric analysis indicates an improvement in the thermal stability of the composite with CNTs, especially that of 2.0 wt% CNT modified composite. The increase in the thermal stability is due to the good nanotube dispersion and the effective polymer‐CNT interaction. Graphite‐like boron carbonitride ceramic compounds were found after the composites were carbonized at 1,100°C for 2 h, and there was more B‐C, B‐N, and C‐N bonds in the carbonized HBb‐CNT/B‐BOZ composite than that of HBb/B‐BOZ composite. The result implied that CNTs can promote the ceramic process of HBb/B‐BOZ composite, and the strategy of introducing ceramic precursor into polymer composites may be useful to improve their ablation properties. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Low temperature graphitization of interphase polyacrylonitrile (PAN)

Ordered polyacrylonitrile (PAN) interphase structures were formed in solution-cast PAN/carbon nanotube (CNT) composite films by enhancing polymer crystallization conditions and processing parameters for five types of CNTs. All film samples were heat-treated using similar stabilization and carbonization (up to 1100 °C) processes. Both the precursor and carbonized materials were characterized by electron microscopy and X-ray spectroscopy. Highly ordered graphitic structure was formed predominantly in the carbonized materials at 1100 °C (i.e., ∼1500 °C lower than the temperature used in a commercial graphitization process). The ordering of the graphite structure formed at 1100 °C was further improved by heat treatment up to 2100 °C. Multiple characterization results indicate that the early onset of PAN conversion to graphite is directly related to the polymer interphase formation as well as the CNT type. Based on the stabilization and carbonization parameters used in this study, PAN/single-wall carbon nanotube (SWNT) samples showed more prevalent graphite formation at 1100 °C. This work demonstrates the influence of CNT type regarding interfacial confinement toward this low-temperature polymer-to-graphite conversion process.     

A facile route to develop electrical conductivity with minimum possible multi‐wall carbon nanotube (MWCNT) loading in poly(methyl methacrylate)/MWCNT nanocomposites

Today, we stand at the threshold of exploring carbon nanotube (CNT) based conducting polymer nanocomposites as a new paradigm for the next generation multifunctional materials. However, irrespective of the reported methods of composite preparation, the use of CNTs in most polymer matrices to date has been limited by challenges in processing and insufficient dispersability of CNTs without chemical functionalization. Thus, development of an industrially feasible process for preparation of polymer/CNT conducting nanocomposites at very low CNT loading is essential prior to the commercialization of polymer/CNT nanocomposites. Here, we demonstrate a process technology that involves in situ bulk polymerization of methyl methacrylate monomer in the presence of multi‐wall carbon nanotubes (MWCNTs) and commercial poly(methyl methacrylate) (PMMA) beads, for the preparation of PMMA/MWCNT conducting nanocomposites with significantly lower (0.12 wt% MWCNT) percolation threshold than ever reported with unmodified commercial CNTs of similar qualities. Thus, a conductivity of 4.71 × 10^?5 and 2.04 × 10^?3 S cm^?1 was achieved in the PMMA/MWCNT nanocomposites through a homogeneous dispersion of 0.2 and 0.4 wt% CNT, respectively, selectively in the in situ polymerized PMMA region by using 70 wt% PMMA beads during the polymerization. At a constant CNT loading, the conductivity of the composites was increased with increasing weight percentage of PMMA beads, indicating the formation of a more continuous network structure of the CNTs in the PMMA matrix. Scanning and transmission electron microscopy studies revealed the dispersion of MWCNTs selectively in the in situ polymerized PMMA phase of the nanocomposites. Copyright © 2012 Society of Chemical Industry     

Electrical and mechanical properties of acrylonitrile‐butadiene‐styrene/multiwall carbon nanotube nanocomposites prepared by melt‐blending

The electrical properties in polymer/carbon nanotube (CNT) nanocomposites are governed not only by the degree of dispersion but also to a greater extent on the aspect ratio of the CNTs in the final composites. Melt‐mixing of polymer and CNTs at high shear rate usually breaks the CNTS that lowers the aspect ratio of the nanotubes. Thus, homogeneous dispersion of CNTs while retaining the aspect ratio is a major challenge in melt‐mixing. Here, we demonstrate a novel method that involves melt‐blending of acrylonitrile‐butadiene‐styrene (ABS) and in situ polymerized polystyrene (PS)/multiwalled CNT (MWCNT) nanocomposites, to prepare electrically conducting ABS/MWCNT nanocomposites with very low CNT loading than reported. The rationale behind choosing PS/MWCNT as blending component was that ABS is reported to form miscible blend with the PS. Thus, (80/20 w/w) ABS/(PS/MWCNT) nanocomposites obtained by melt‐blending showed electrical conductivity value ≈1.27 × 10^?6 S cm^?1 at MWCNT loading close to 0.64 wt %, which is quite lower than previously reported value for ABS/MWCNT system prepared via solution blending. Scanning electron microscopy and differential scanning calorimetry analysis indicated the formation of homogenous and miscible blend of ABS and PS. The high temperature (100°C) storage modulus of ABS (1298 MPa) in the nanocomposites was increased to 1696 MPa in presence of 0.64 wt % of the MWCNT. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Electrical and mechanical properties of multi‐walled carbon nanotubes reinforced PMMA and PS composites

The use of multi‐walled carbon nanotubes (MWCNT) as reinforcing material for thermoplastic polymer matrices, polymethyl methacrylate (PMMA), and polystyrene (PS) has been studied. MWCNT were synthesized by chemical vapor deposition (CVD) technique using ferrocene‐toluene mixture. As‐prepared nanotubes were ultrasonically dispersed in toluene and subsequently dispersed in PMMA and PS. Thin polymer composite films were fabricated by solvent casting. The effect of nanotube content on the electrical and mechanical properties of the nanocomposites was investigated. An improvement in electrical conductivity from insulating to conducting with increasing MWCNT content was observed. The carbon nanotube network showed a classical percolating network behavior with a low percolation threshold. Electromagnetic interference (EMI) shielding effectiveness value of about 18 dB was obtained in the frequency range 8.0–12 GHz (X‐band), for a 10 vol% CNT loading. An improved composite fabrication process using casting followed by compression molding and use of functionalized MWCNT resulted in increased composites strength. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Melt processing and mechanical property characterization of multi-walled carbon nanotube/high density polyethylene (MWNT/HDPE) composite films

High density polyethylene (HDPE) was used as the matrix material for a carbon nanotube (CNT) polymer composites. This combination of composite constituents has not been previously reported in the literature. Multi-wall carbon nanotube (MWNT)/HDPE composite films were fabricated using the melt processing method. The composite films with 0, 1, 3 and 5% nanotube content by weight were analyzed under SEM and TEM to observe nanotube dispersion. The mechanical properties of the films were measured by small punch test. Results show increases in the stiffness, peak load and work to failure for the composite films with increasing MWNT content.     

Effects of thermal imidization on mechanical properties of poly(amide‐co‐imide)/multiwalled carbon nanotube composite films

In this study, experimental and numerical studies were performed to investigate the relationship among the functionalization method, weight fraction of MWCNTs, thermal imidization cycle, and mechanical properties of various PAI/MWCNT composite films. Poly(amide‐co‐imide)/multiwalled carbon nanotube composite films were prepared by solution mixing and film casting. The effects of chemical functionalization and weight fraction of multiwalled carbon nanotubes on thermal imidization and mechanical properties were investigated through experimental and numerical studies. The time needed to achieve sufficient thermal imidization was reduced with increasing multiwalled carbon nanotube content when compared with that of a pure poly(amide‐co‐imide) film because multiwalled carbon nanotubes have a higher thermal conductivity than pure poly(amide‐co‐imide) resin. Mechanical properties of pure poly(amide‐co‐imide) and poly(amide‐co‐imide)/multiwalled carbon nanotube composite films were increased with increasing imidization time and were improved significantly in the case of the composite film filled with hydrogen peroxide treated multiwalled carbon nanotubes. Both the tensile strength and strain to failure of the multiwalled carbon nanotube filled poly(amide‐co‐imide) film were increased substantially because multiwalled carbon nanotube dispersion was improved and covalent bonding was formed between multiwalled carbon nanotubes and poly(amide‐co‐imide) molecules. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effect of spinning conditions on the mechanical properties of polyacrylonitrile fibers modified with carbon nanotubes

Carbon nanotubes (CNTs) were used to modify polyacrylonitrile (PAN) polymer. The PAN/CNT composite fibers were spun from dimethylformamide solutions containing different types of CNTs. The effect of nanotube addition to the fiber precursor on the resulting mechanical properties is discussed. In this study, we examined the relationship of the rheological properties of PAN spinning solutions containing various types of CNTs and the tensile strength of the resulting PAN fibers. The presence of CNTs in the PAN spinning solution enhanced its deformability during the drawing stage. This effect resulted in a higher tensile strength in the fibers containing nanotubes, as compared to the pure fibers. The use of a three‐stage drawing process resulted in a significant increase in the tensile strength of PAN fibers modified with multiwalled nanotubes. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Using supercritical carbon dioxide in preparing carbon nanotube nanocomposite: Improved dispersion and mechanical properties

Improvements in carbon nanotube (CNT) dispersion and subsequent mechanical properties of CNT/poly(phenylsulfone) (PPSF) composites were obtained by applying the supercritical CO₂ (scCO₂)‐aided melt‐blending technique that has been used in our laboratory for nanoclay/polymer composite preparation. The preparation process relied on rapid expansion of the CNTs followed by melt blending using a single‐screw extruder. Scanning electronic microscopy results revealed that the CNTs exposed to scCO₂ at certain pressures, temperatures, exposure time, and depressurization rates have a more dispersed structure. Microscopy results showed improved CNT dispersion in the polymer matrix and more uniform networks formed with the use of scCO₂, which indicated that CO₂‐expanded CNTs are easier to disperse into the polymer matrix during the blending procedure. The CNT/PPSF composites prepared with scCO₂‐aided melt blending and conventional melt blending showed similar tensile strength and elongation at break. The Young's modulus of the composite prepared by means of conventional direct melt blending failed to increase beyond the addition of 1 wt% CNT, but the scCO₂‐aided melt‐blending method provided continuous improvements in Young's modulus up to the addition of 7 wt% CNT. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Influence of initial mixing methods on melt‐extruded single‐walled carbon nanotube–polypropylene nanocomposites

We report the first direct comparison of melt‐extruded polypropylene–single‐walled carbon nanotube (PP/SWNT) nanocomposites prepared by three different initial mixing methods. The standard deviation of the G‐band intensity obtained using Raman mapping was found to be the best measure of dispersion uniformity in the extruded composites, and dispersion uniformity was found to generally correlate with rheological and thermal properties. For all three initial mixing methods, both unmodified and sidewall‐functionalized purified SWNTs were evaluated. Surprisingly, in all cases, dodecylated SWNTs prepared using the reductive alkylation method were less uniformly dispersed in the final composite than the unmodified SWNTs. The simplest process, dry blending, resulted in poor nanotube dispersion and only polymer crystallization was significantly affected by the presence of the nanotubes. A slightly more complex rotary evaporation process resulted in significantly more uniform dispersion and significant changes in rheological properties, polymer crystallization, and thermal stability. The most elaborate process tested, hot coagulation, enabled the most uniform dispersion and the greatest change in properties but also resulted in some polymer degradation. POLYM. ENG. SCI., 50:1831–1842, 2010. © 2010 Society of Plastics Engineers     

Effect of processing technique on the dispersion of carbon nanotubes within polypropylene carbon nanotube‐composites and its effect on their mechanical properties

Carbon nanotube‐reinforced polymer composites are being investigated as promising new materials having enhanced physical and mechanical properties. With regards to mechanical behavior, the enhancements reported thus far by researchers are lower than the theoretical predictions. One of the key requirements to attaining enhanced behavior is a uniform dispersion of the nanotubes within the polymer matrix. Although solvent mixing has been used extensively, there are concerns that any remaining solvent within the composite may degrade its mechanical properties. In this work, a comparison is carried out between solvent and “solvent‐free” dry mixing for dispersing multiwall carbon nanotubes in polypropylene before further melt mixing by extrusion. Various weight fractions of carbon nanotubes (CNTs) are added to the polymer and their effect on the mechanical properties of the resulting composites is investigated. Enhancements in yield strength, hardness, and Young's modulus when compared with the neat polymer, processed under similar conditions, are observed. Differences in mechanical properties and strain as a function of the processing technique (solvent or dry) are also clearly noted. In addition, different trends of enhancement of mechanical properties for the solvent and dry‐mixed extrudates are observed. Dry mixing produces composites with the highest yield strength, hardness, and modulus at 0.5 wt% CNT, whereas solvent mixing produces the highest mechanical properties at CNT contents of 1 wt%. It is believed that this difference is primarily dependent on the dispersion of CNTs within the polymer matrix which is influenced by the processing technique. Field emission scanning electron microscopy analysis shows the presence of clusters in large wt% CNT samples produced by dry mixing. Samples produced by solvent mixing are found to contain homogeneously distributed CNTs at all CNT wt fractions. CNT pull‐out is observed and may explain the limited enhancement in mechanical properties. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Perpendicular and In‐Plane Conductivity of Poly(methyl methacrylate) Composite Films Filled with Carbon‐Based Fillers Prepared from Solution Casting Process

In this study, poly(methyl methacrylate) (PMMA)/carbon black (CB), PMMA/carbon fiber (CF), and PMMA/carbon nanotube (CNT) conductive composite films with different filler concentrations are prepared using the solution casting technique. Both perpendicular and in‐plane direction conductivity of all the binary composite films are investigated, percolation thresholds (?_c) of both directions of PMMA/CB, PMMA/CF, and PMMA/CNT composite films are investigated and the experimental data are fitted using McLachlan’s equation. For all the three investigated films, the perpendicular ?_c,⊥ and in‐plane ?_c,∥ with different fillers show totally different behaviors. Pristine CB, CF, and CNT as well as PMMA/CB, PMMA/CF, and PMMA/CNT composite films are discussed. The gravity effect of the fillers is found to be most significant in the PMMA/CB system. A schematic diagram of PMMA composite films with CB, CF, and CNT as filler prepared from solution casting process is presented to explain the distribution gradient of the fillers in the perpendicular direction of the film after solution casting. A power law behavior is revealed for different filler types (CB, CF, CNT) correlating the exponent t for McLachlan’s equation and corresponding ?_c for in‐plane and perpendicular directions.     

Stress transfer in polyacrylonitrile/carbon nanotube composite fibers

Gel spun polyacrylonitrile/carbon nanotube (PAN/CNT) composite fibers have been produced, and the stress-induced G′ Raman band shifts in the CNTs have been monitored to observe stress transfer during fiber strain. Improvements in CNT quality, CNT dispersion, and post-processing fiber drawing are shown to increase the stress transfer from the matrix to the CNT. Radial breathing mode (RBM) intensity of specific CNT chiralities confirms CNT debundling during fiber processing. During PAN/CNT fiber straining, there reaches a plateau in the CNT G′ downshift, signifying that the stress on the CNT is maintained despite continued straining of the PAN/CNT fiber. Correlating CNT strain with CNT modulus and volume fraction allows for the interfacial shear strength (τ_i) of the PAN-CNT interface to be determined. The as-spun and fully drawn PAN/CNT-A (99/1) nano composite fibers exhibit τ_i of 13.1 and 30.9 MPa, respectively, while an improved CNT dispersion (PAN/CNT-A (99.9/0.1)) results in τ_i equal to 44.3 MPa.     

Fabrication of pH‐ or temperature‐responsive single wall carbon nanotubes via a graft from photopolymerization

An ultraviolet light initiated “graft from” polymerization method to fabricate polymer‐functionalized single wall carbon nanotubes (SWNTs) with pendant pH‐ and temperature‐responsive polymer chains is utilized. The attached polymer chains, formed from methacrylic acid and poly(ethylene glycol) methyl ether methacrylate monomers, are well established for its pH‐responsive swelling/deswelling behavior. This special property was utilized here to control the aqueous dispersibility of the carbon nanotubes. Furthermore, poly(N‐isopropylacrylamide), a temperature‐responsive polymer, was utilized in the fabrication of SWNTs whose dispersibility was dependent on solution temperature. The morphology of the polymer‐functionalized carbon nanotubes was characterized by scanning electron microscopy (SEM) before and after functionalization. Environmental SEM was used to further characterize the morphology of the functionalized SWNTs. In addition, covalent bonding of the polymer to the carbon nanotube surface was established using Raman and Fourier transform infrared spectroscopic techniques. The physical and chemical properties of the functionalized nanotubes were further characterized by energy‐dispersive X‐ray spectroscopy, thermogravimetric analysis, and differential scanning calorimetry. © 2011 American Institute of Chemical Engineers AIChE J, 58: 2980–2986, 2012     

The characteristics of carbon nanotube‐reinforced poly(phenylene sulfide) nanocomposites

Multiwall carbon nanotube reinforced poly (phenylene sulfide) (PPS) nanocomposites were successfully fabricated through melt compounding. Structural, electrical, thermal, rheological, and mechanical properties of the nanocomposites were systematically studied as a function of carbon nanotube (CNT) fraction. Electrical conductivity of the polymer was dramatically enhanced at low loading level of the nanotubes; the electrical percolation threshold lay between 1 and 2 wt % of the CNTs. Rheological properties of the PPS nanocomposites also showed a sudden change with the CNT fraction; the percolation threshold was in the range of 0–0.5 wt % of CNTs. The difference in electrical and rheological percolation threshold was mainly due to the different requirements needed in the carbon nanotube network in different stages. The crystallization and melting behavior of CNT‐filled PPS nanocomposites were studied with differential scanning calorimetry; no new crystalline form of PPS was observed in the nanocomposites, but the crystallization rate was reduced. The thermal and mechanical properties of the nanocomposites were also investigated, and both of them showed significant increase with CNT fraction. For 5 wt % of CNT‐filled PPS composite, the onset of degradation temperature increased by about 13.5°C, the modulus increased by about 33%, and tensile strength increased by about 172%. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009