Preparation and properties of natural rubber nanocomposites with solid‐state organomodified montmorillonite

A novel organomodified montmorillonite prepared by solid‐state method and its nanocomposites with natural rubber were studied. The nanocomposites were prepared by traditional rubber mixing and vulcanizing process. The properties of solid‐state organomodified montmorillonite were investigated by Fourier‐transform infrared spectroscopy (FITR) and thermogravimetric analysis (TGA). The dispersion of the layered silicate in rubber matrix was characterized by X‐ray diffraction (XRD) and transmission electron microscopy (TEM). The results showed that the nanocomposites consisting of solid‐state organomodified montmorillonite and natural rubber are obtained. The solid‐state organomodified montmorillonite can not only accelerate the curing process, but also improve the mechanical and aging resistance properties of NR. The properties improvement caused by the fillers are attributed to partial intercalation of the organophilic clay by NR macromolecules. In addition, the dynamic mechanical analysis (DMA) results showed a decrease of tanδmax and increase of T_g when the organoclay is added to the rubber matrix, which is due to the confinement of the macromolecular segments into the organoclay nanolayers and the strong interaction between the filler and rubber matrix. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Novel one‐step synthesis of acrylonitrile butadiene rubber/bentonite nanocomposites with (3‐Mercaptopropyl)trimethoxysilane as a compatilizer

Acrylonitrile butadiene rubber (NBR)/bentonite (Bt) nanocomposites were synthesized by an one‐step method in NBR latex with (3‐Mercaptopropyl)trimethoxysilane (MPTMS) as a compatilizer. The nanocomposites were compounded with curing additives and then vulcanized. The prepared vulcanizates were characterized by Fourier transform infrared spectroscopy (FTIR) and X‐ray diffraction (XRD). The curing properties and mechanical properties were also investigated. The thermal properties were studied with thermal gravimetric analysis (TGA) and differential scanning calorimetry (DSC). The morphology was investigated by field emission‐scanning electron microscopy (FE‐SEM). By swelling test, the swelling ratio and the crosslinking density were achieved. The hydrolyzation and condensation of MPTMS was identified by FTIR while the intercalated/exfoliated structure of Bt was determined by XRD. It was evident that the mechanical properties of the nanocomposites were significantly improved compared with the neat NBR. The well‐dispersed bentonite particles and effects of MPTMS were supported by the images from FE‐SEM. The results of TGA showed that the fastest weight‐loss temperature (T_max) was elevated by over 10°C for the nanocomposites compared with the neat NBR, indicating an enhanced thermal stability. By swelling test, the swelling ratio was determined, decreased to 139% for the optimized NBR/MPTMS/Bt nanocomposites compared with 210% for neat NBR. POLYM. COMPOS., 36:1693–1702, 2015. © 2014 Society of Plastics Engineers     

Poly(amide‐imide)/organoclay nanocomposites using glycine as a natural amino acid: study on fire and thermal behavior

In the present study, new functional poly(amide‐imide)/organoclay nanocomposite films were successfully fabricated through the solution intercalation technique. New poly(amide‐imide) (PAI) containing glycine was synthesized via solution polycondensation of 1,1',3,3'‐tetraoxo(5,5'‐biisoindoline‐2,2'‐diyl)diacetic acid with 4,4′‐diaminodiphenylsulfone. The synthesized PAI was characterized by ¹H NMR, Fourier transform infrared (FTIR) spectroscopy, gel permeation chromatography, elemental analysis and inherent viscosity. Then, PAI/organoclay nanocomposite films containing 4 and 8 wt% of organoclay were prepared via solution intercalation through blending of organoclay 30B with the PAI solution. The nanostructures and properties of the PAI/organoclay were investigated using FTIR spectroscopy, XRD, transmission electron microscopy (TEM), TGA, DSC and microscale combustion calorimetry. XRD and TEM revealed the good dispersion of organoclay in the polymer matrix. TGA indicated that the addition of organoclay into the PAI matrix increases the thermal decomposition temperatures and char yields of the nanocomposites. Organoclay shows a positive effect in improving the flame retardancy of the PAI, reflecting the decrease in heat release rate, the total heat release and the heat release capacity of the PAI nanocomposites, while the thermal stability of the PAI nanocomposites only increased slightly compared with the neat polymer. © 2013 Society of Chemical Industry     

Natural rubber/poly(ethylene‐co‐vinyl acetate)‐blend‐based nanocomposites

Natural rubber (NR)/poly(ethylene‐co‐vinyl acetate) (EVA) blend–clay nanocomposites were prepared and characterized. The blend nanocomposites were prepared through the melt mixing of NR/EVA in a ratio of 40/60 with various amounts of organoclay with an internal mixer followed by compression molding. X‐ray diffraction patterns revealed that the nanocomposites formed were intercalated. The formation of the intercalated nanocomposites was also indicated by transmission electron microscopy. Scanning electron microscopy, used to study the fractured surface morphology, showed that the distribution of the organoclay in the polymer matrix was homogeneous. The tensile modulus of the nanocomposites increased with an increase in the organoclay content. However, an increase in the organoclay content up to 5 phr did not affect the tensile strength, but the organoclay reduced this property when it was increased further. This study also indicated that a low silicate content dispersed in the blend matrix was capable of increasing the storage modulus of the material. The addition of the organoclay also increased the decomposition temperature of the NR/EVA blends. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 353–362, 2006     

NR/SBR/organoclay nanocomposites: Effects of molecular interactions upon the clay microstructure and mechano‐dynamic properties

Nanocomposites based on (70/30) blends of natural rubber (NR), styrene‐butadiene rubber (SBR), and organoclay (OC) have been prepared successfully via melt‐mixing process. Effects of the extent of polymers/clay interactions upon the developed microstructure, fatigue life, and dynamic energy loss by the nanocomposites have been investigated. Maleated EPDM (EPDM‐g‐MAH) and epoxidized NR (ENR50) were employed as compatibilizer. Nanocomposites were characterized by means of X‐ray diffractometer (XRD), transmission electron microscope (TEM), scanning electron microscope, atomic force microscopy, root mean square, and dynamic mechanical thermal analysis. EPDM‐g‐MAH showed more potential in enhancing dispersion of the clay nanolayers and their interaction with rubber phases. More potential for separating and dispersing the clay nanoplatelets with better interface enhancement was exhibited by EPDM‐g‐MAH as compatibilizer. This was consistent with higher resistance towards large strain cyclic deformations along with more heat build‐up characteristics showed by EPDM‐g‐MAH based nanocomposites especially at compatibilizer/organoclay ratio of 3. Pronounced non‐terminal behavior within low frequency region was also observed for melt storage modulus of this nanocomposite, indicating higher extent of intercalation/exfoliation microstructure with reinforced interfaces than the nanocomposite generated by ENR50. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Study on the morphology,static and dynamic mechanical properties of (styrene butadiene rubber/ethylene propylene diene monomer/organoclay) nanocomposites vulcanized by the gamma radiation

Blends of styrene‐butadiene rubber/ethylene–propylene‐diene monomer (SBR/EPDM) with and without organoclay (OC) were prepared by melt mixing method. Then the samples were vulcanized by gamma radiation in comparison to conventional sulfur curing system. Characterization by X‐ray diffraction analysis, atomic force microscopy, and Field emission scanning electron microscopy revealed the intercalation structure and good dispersion of the OC in prepared nanocomposites. In addition to this, by increasing the absorbed dose of radiation and using OC, reduction in solvent uptake, increase in crosslink density and improvement of mechanical and dynamic–mechanical properties were observed. Comparison of the tensile strength of irradiated nanocomposite with the sulfur cured one's displayed the synergistic effect of the OC and gamma radiation on tensile properties of SBR/EPDM blend. Mooney–Rivlin plot confirmed the increase in crosslink density and interaction between rubbers due to presence of OC and increasing absorbed dose. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43581.     

Preparation,characterization, and application of NR/SBR/Organoclay nanocomposites in the tire industry

The natural rubber/styrene butadiene rubber/organoclay (NR/SBR/organoclay) nanocomposites were successfully prepared with different types of organoclay by direct compounding. The optimal type of organoclay was selected by the mechanical properties characterization of the NR/SBR/organoclay composites. The series of NR/SBR/organoclay (the optimal organoclay) nanocomposites were prepared with various organoclay contents loading from 1.0 to 7.0 parts per hundreds of rubber (phr). The nearly completely exfoliated organoclay nanocomposites with uniform dispersion were confirmed by transmission electron microscopy (TEM) and X‐ray diffraction (XRD). The results of mechanical properties measurement showed that the tensile strength, tensile modulus, and tear strength were improved significantly when the organoclay content was less than 5.0 phr. The tensile strength and the tear strength of the nanocomposite with only 3.0 phr organoclay were improved by 92.8% and 63.4%, respectively. It showed organoclay has excellent reinforcement effect with low content. The reduction of the score and cure times of the composites indicated that the organoclay acted as accelerator in the process of vulcanization. The incorporation of a small amount of organoclay greatly improved the swelling behavior and thermal stability, which was attributed to the good barrier properties of the dispersed organoclay layers. The outstanding performance of co‐reinforcement system with organoclay in the tire formulation showed that the organoclay had a good application prospect in the tire industry, especially for the improvement of abrasion resistance and the reduction of production cost. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation,structure and properties of nitrile–butadiene rubber–organoclay nanocomposites by reactive mixing intercalation method

The nanocomposites of nitrile–butadiene rubber (NBR) and organo‐montmorillonite modified by hexadecyltrimethyl ammonium bromide (HMMT) were prepared by the reactive mixing intercalation method in the presence of the resorcinol and hexamethylenetetramine complex (RH). The structure of the NBR–RH–HMMT nanocomposites was characterized by XRD, TEM, FTIR, determination of crosslinking density, and so on. The results showed that the d‐spacing of HMMT increased substantially with RH addition and the layers of HMMT were dispersed in rubber matrix on a nanometer scale. The mechanical properties of the NBR–RH–HMMT nanocomposites were far superior to those of NBR–HMMT composites, and the glass transition temperature of NBR–RH–HMMT nanocomposite was higher than that of NBR. The reactive mixing intercalation method by introducing RH could enhance the interface combination between the rubber and the organoclay through the interactions of RH with NBR and modified clay. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1905–1913, 2006     

Synthesis and characterization of styrene butadiene rubber—Bentonite clay nanocomposites

In the present study, naturally occurring unfractionated bentonite clay was used to prepare styrene butadiene rubber/bentonite clay nanocomposite by latex stage blending. The bentonite clay was organo‐modified by in situ resol formation by the reaction of resorcinol and formaldehyde. The latex clay mixture was co‐coagulated with acid. The resulting clay masterbatch was compounded and evaluated by Fourier Transform Infrared spectroscopy, X‐ray diffraction (XRD), Transmission Electron Microscopy (TEM), Energy Dispersive X‐ray spectroscopy (EDS), Scanning Electron Microscopy, Thermogravimetric analysis, and Differential Scanning Calorimetry. XRD showed that the interplanar distance of the in situ resol‐modified bentonite clay increased from 1.23 to 1.41 nm for the unmodified bentonite. TEM analysis indicated partial exfoliation and/or intercalation. EDS (Si and Al mapping) of the clay revealed the nature of the dispersion in the nanocomposites vis‐à‐vis the conventional styrene‐butadiene rubber (SBR)/bentonite clay composite. Thermogravimetric analysis was used to compare the decomposition trends of the SBR/clay nanocomposites with the SBR/clay composite. The glass transition temperature of SBR/clay nanocomposites increased as compared with that of neat SBR. Substantial improvement in most of the other mechanical properties was also observed in case of the nanocomposites. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Effects of Characteristics of Rubber,Mixing and Vulcanization on the Structure and Properties of Rubber/Clay Nanocomposites by Melt Blending

Summary: Three rubber‐based nanocomposites, natural rubber (NR), styrene‐butadiene rubber (SBR), and ethylene‐propylene‐diene rubber (EPDM) matrixes, were prepared with octadecylamine modified fluorohectorite (OC) by melt blending. X‐ray diffraction (XRD) revealed that the SBR/OC and EPDM/OC nanocomposites exhibited a well‐ordered intercalated structure and a disordered intercalated structure, respectively. In the case of the NR/OC nanocomposite, it exhibited an intermediate intercalated and even exfoliated structure. These results were in good agreement with transmission electron microscopy (TEM) observations. Furthermore, in the NR/OC and SBR/OC systems, the mixing process played a predominant role in the formation of nanometer‐scale dispersion structure, whereas the intercalated structure of EPDM/OC formed mainly during the vulcanization process. The tensile strength of SBR/OC and EPDM/OC nanocomposites loading 10 phr OC was 4–5 times higher than the value obtained for the corresponding pure rubber vulcanizate, which could be ascribed to the slippage of the rubber molecules and the orientation of the intercalated OC. For the strain‐induced crystallization NR, the exfoliated OC efficiently improved the modulus of the NR/OC nanocomposite relative to the pure NR. However, its hindrance on NR crystallization during the tensile process may be the main reason for the decrease in tensile strength of NR/OC.

XRD diffraction patterns of three nanocomposites containing 10 phr organoclay.     

Properties of polypropylene/(natural rubber)/organomontmorillonite nanocomposites prepared by melt blending

The aim of this work was to study the effects of an organomontmorillonite or organoclay (OMMT) on the properties of a thermoplastic elastomer blend prepared by melt blending and based on polypropylene (PP) and natural rubber (NR). The results obtained showed a slight improvement of the blend mechanical (strength, modulus, and elongation), thermal, and solvent resistance properties when the amount of the organoclay was 3 phr. Results obtained by XRD analysis showed that at 3 phr of organoclay loading there was a shift toward low angles of the organoclay (001) plane diffraction peak and a disappearance of the PP β–phase peak. This shift signifies an intercalation of the polypropylene/(natural rubber) chains between organoclay platelets. An SEM study revealed that at the 3 phr organoclay concentration the blend became tougher, and the organoclay was located both at the PP/NR interface and inside the NR dispersed phase. A DSC study showed a decrease of the melting temperature of the PP phase at the 3 phr organoclay loading. A rheological study revealed that the addition of organoclay had not increased the melt viscosity of the PP/NR blend, and the stiffness was related to the maximum torque increase as a function of the organoclay loading. J. VINYL ADDIT. TECHNOL., 2011. © 2011 Society of Plastics Engineers     

Effect of organoclay reinforcement on the curing characteristics and technological properties of styrene–butadiene rubber

Rubber nanocomposites based on styrene–butadiene rubber (SBR) and organophilic layered silicate were prepared. Clay structures based on dodecyl benzene sulfonic acid (DBSA), nonyl phenol ethoxylate (NPE), and DBSA/NPE (50/50%) were prepared and characterized. The results indicate the intercalation of the used surfactants within the clay layers. Varying amount of organoclay, 2, 4, 6, 8, and 10 (phr), was added to the SBR matrix. X‐ray diffraction revealed exfoliated structure for the modified clay–SBR composites. No new component in the rubber was found by fourier transform infrared measurements (FTIR). Scanning electron microscopy showed a uniform distribution of the modified clay with mixed DBSA/NPE (6 phr) in the matrix. The rheometric characteristics and physicomechanical properties of the SBR compounds were analyzed. The effect of DBSA/NPE clay loading on aging resistance of SBR nanocomposites at 90 ± 1°C for 4 and 7 days was also investigated. Rubber nanocomposites displayed an increase in the minimum and maximum torques, acceleration of the vulcanization process, and improved mechanical properties, with organoclay content up to 6 phr. This effect was more noticeable in the presence of the treated clay with DBSA/NPE. Also incorporation of DBSA/NPE‐clay (6 phr) resulted in significant improvement of the degradation profile of the nanocomposites at 90 ± 1°C for 4 days. POLYM. COMPOS., 36:1293–1302, 2015. © 2014 Society of Plastics Engineers     

Quantitative characterization of interfaces in rubber–rubber blends by means of modulated‐temperature DSC

Rubber–rubber blends are used widely in industry, for example, in tire manufacture. It is often difficult to characterize interfaces in such rubber–rubber blends quantitatively because of the similarity in the chemical structure of the component rubbers. Here, a new method was suggested for the measurement of the weight fraction of the interface in rubber–rubber blends using modulated‐temperature differential scanning calorimetry (M‐TDSC). Quantitative analysis using the differential of the heat capacity, dCp/dT, versus the temperature signal from M‐TDSC allows the weight fraction of the interface to be calculated. As examples, polybutadiene rubber (BR)–natural rubber (NR), BR–styrene‐co‐butadiene rubber (SBR), SBR–NR, and nitrile rubber (NBR)–NR blend systems were analyzed. The interfacial content in these blends was obtained. SBR is partially miscible with BR. The cis‐structure content in BR has an obvious effect on the extent of mixing in the SBR–BR blends. With increasing styrene content in the SBR in the SBR–BR blends, the interface content decreases. NR is partially miscible with both BR and SBR. The NBR used in this research is essentially immiscible with NR. The maximum amount of interface was found to be at the 50:50 blend composition in BR–NR, SBR–BR, and SBR–NR systems. Quantitative analysis of interfaces in these blend systems is reported for the first time. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 1791–1798, 2000     

Effect of organoclay reinforcement on the curing characteristics and technological properties of SBR sulphur vulcanizates

Styrene‐butadiene rubber (SBR) nanocomposites with different organoclay contents (up to 15 phr) were prepared by a melt compounding procedure, followed by a compression‐molding step in which the SBR matrix was sulfur crosslinked. The vulcanizates were characterized in respect to their curing, mechanical and viscoelastic properties, and thermal stability. The optimum cure time decreased with increasing organoclay content. This effect was attributed to the ammonium modifier present in the organoclay, which takes part in the curing reaction acting like an accelerator. The results of mechanical test on the vulcanizates showed that the nanocomposites presented better mechanical properties than unfilled SBR vulcanizate, indicating the nanoreinforcement effect of clay on the mechanical properties of SBR/organoclay nanocomposites. The addition of organoclay did not significantly change the glass transition temperature. However, the heights of tan δ value at the glass transition temperature for the nanocomposites are lower than that of the unfilled SBR. This suggests a strong interaction between the organoclay and the SBR matrix as the molecular relaxation of the latter is hampered. The temperature at which 50% degradation occurs (T₅₀) and the temperature when the degradation rate is maximum (DTG_max) showed an improvement in thermal stability, probably related to the uniform dispersion of organoclay. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Physicomechanical properties of wollastonite (CaSiO3)/styrene butadiene rubber (SBR) nanocomposites

The purpose of this study was to investigate the effect of bare wollastonite (BW) and modified wollastonite (MW) nano‐rods into the styrene butadiene rubber (SBR). SBR nanocomposites were prepared by the incorporation of different wt % (0.3–4.5) of BW and MW nanorods. All nanocomposites were characterized by thermal gravimetric analyzer (TGA) and differential scanning calorimeter (DSC). The particle size and morphology of BW and MW nanorods were characterized by field‐emission scanning electron microscope (FE‐SEM), transmission electron microscope (TEM), and Fourier transform infrared (FTIR) spectrophotometer, while FE‐SEM and AFM analyses were performed for BW/SBR and MW/SBR nanocomposites. The obtained results revealed the existence of stronger interaction between the SBR and MW nanorods into MW/SBR as compared to BW/SBR nanocomposites. FE‐SEM and AFM images showed a perfect dispersion of the MW nanorods in SBR matrix at 3 wt % loading. Thermal stability of MW/SBR nanocomposites was also increased significantly by the addition of MW nanorods. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42811.     

Structure and flammability properties of NR‐organoclay nanocomposites

The nanocomposites of natural rubber (NR) and organoclay modified by tributyl phosphate (TMMT) were prepared by the mixing intercalation method and the structure and the flammability properties of them were studied. The structure of the NR‐TMMT nanocomposites were characterized by X‐ray diffraction, transmission electron microscopy, fourier transform infrared spectroscopy and the results show that the d‐spacing of TMMT increase substantially with tributyl phosphate addition and the layers of TMMT disperse in rubber matrix on a nanometer scale. The flammability properties of them were demonstrated by cone calorimeter and indicate that the NR‐TMMT nanocomposites have significantly decreased in heat release rate, mass loss rate, and smoke produce rate. The NR‐TMMT nanocomposites appears very good the flame retardant properties. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Development of nanocomposites of bentonite with polyaniline and poly(methacrylic acid)

Nanocomposites of bentonite with polyaniline (PANI), poly(methacrylic acid) (PMAA), and poly(aniline‐co‐methacrylic acid) (PANI‐co‐PMAA) were prepared by in situ intercalative polymerization technique. The nanocomposites were characterized by FTIR and UV–visible spectroscopies, XRD, SEM, TEM, as well as TG‐DTA studies. The in situ intercalative polymerization of PANI, PMAA, and PANI‐co‐PMAA within bentonite layers was confirmed by FTIR, XRD, SEM, as well as TEM studies. XRD confirmed the intercalation of polymers and copolymer in bentonite. The average particle size of the nanocomposites was found to be in the range of 250–500 nm. The thermal stability was found be the highest for PANI‐co‐PMAA‐bentonite. The swelling behavior studies suggest that these nanocomposites hold potential for their utilization in absorption of toxic materials from waste water. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3299–3306, 2007     

Oxygen Barrier Properties of New Thermoplastic Natural Rubber Nanocomposites

Nanocomposites of linear low-density polyethylene (LLDPE)/natural rubber (NR)/liquid natural rubber (LNR) blend denoted as TPNR with montmorillonite-based organoclay (OMMT) were prepared using melt blending method. The melt blending of LLDPE/NR/LNR with a composition of 70:20:10 formed blends. For better dispersion of nanoclay in the TPNR blend, MA-PE was used as a coupling agent. The nanoclay dispersion was investigated by X-ray diffraction (XRD), and a novel method using permeability measurements data in a permeability model. The measured d-spacing data proved a good dispersion of nanoclay at low clay contents. The permeability model for flake-filled polymer was used to estimate the aspect ratio of nanoclay platelets in the blend nanocomposites. The oxygen barrier property of the TPNR blend improved about two-fold by adding only 2 wt% of organoclay. Differential scanning calorimetry showed an increase in cystallinity up to 20% suggesting an increase in spherulite growth, by the increased in melting temperature. The increase in the barrier property of the blend with the induction in crystallinity indicates the dominant role of organoclay platelets in barrier improvement. Scanning electron micrographs of tensile fracture surface of the nanocomposite, exhibited a very ductile surface indicating a good compatibility of LLDPE and NR and also, a possible contribution of nanoparticles to the deformation mechanism, such as extensive shear yielding in the polymer blend. The transmission electron micrograph, showed an intensive intercalation structure and exfoliation structure with the presence of MA-PE.     

Synthesis and characterization of poly(ethylene terephthalate) nanocomposites with organoclay

Poly(ethylene terephthalate) (PET)/montmorillonite (MMT) nanocomposites were prepared by solution intercalation method. The clay was organo‐modified with the intercalation agent cetylpyridinium chloride (CPC). Wide‐angle X‐ray diffraction (XRD) showed that the layers of MMT were intercalated by CPC. Four nanocomposites with organoclay contents of 1, 5, 10, and 15 wt % were prepared by solution blending. XRD showed that the interlayer spacing of organoclay in the nanocomposites depends on the amount of organoclay present. According to the results of differential scanning calorimetry (DSC) analysis, clay behaves as a nucleating agent and enhances the crystallization rate of PET. The maximum enhancement of crystallization rate for the nanocomposites was observed in those containing about 10 wt % organoclay within the studied range of 1–15 wt %. From thermogravimetric analysis (TGA), we found that the thermal stability of the nanocomposites was enhanced by the addition of 1–15 wt % organoclay. These nanocomposites showed high levels of dispersion without agglomeration of particles at low organoclay content (5 wt %). An agglomerated structure did form in the PET matrix at 15 wt % organoclay. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 140–145, 2004     

Morphology,thermal and mechanical behavior of polypropylene nanocomposites toughened with poly(ethylene‐co‐octene)

Rubber‐toughened polypropylene (PP) nanocomposites containing organophilic layered silicates were prepared by means of melt extrusion at 230 °C using a co‐rotating twin‐screw extruder in order to examine the influence of the organoclay and the addition of PP grafted with maleic anhydride (PPgMAH) as a compatibilizer on the morphological, mechanical and thermal properties. The mechanical properties of rubber‐toughened polypropylene nanocomposites (RTPPNCs) were studied through tensile, flexural and impact tests. Scanning electron microscopy (SEM) was used for investigation of the phase morphology and rubber particles size. X‐ray diffraction (XRD) was employed to characterize the formation of nanocomposites. The thermal properties were investigated by using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The dynamic mechanical properties were examined by using dynamic mechanical analysis (DMA). From the tensile and flexural tests, the optimum loading of organoclay in RTPP was found to be 6 wt%. The optimum loading of PPgMAH, based on the tensile and flexural properties, was also 6 wt%. The increase in the organoclay and PPgMAH content resulted in a severe embrittlement, manifested by a drop in the impact strength and tensile elongation at break. XRD studies revealed that intercalated RTPPNCs had been successfully prepared where the macromolecular PP segments were intercalated into the interlayer space of the organoclay. In addition, the organoclay was dispersed more evenly in the RTPPNC as the PPgMAH content increased. TGA results revealed that the thermal stability of the RTPPNC improved significantly with the addition of a small amount of organoclay. Copyright © 2006 Society of Chemical Industry