Surface modification and physical properties of various UHMWPE‐fiber‐reinforced modified epoxy composites

Two surface modification methods—plasma surface treatment and chemical agent treatment—were used to investigate their effects on the surface properties of ultrahigh‐molecular‐weight polyethylene (UHMWPE) fibers. In the analyses, performed using electron spectroscopy for chemical analysis, changes in weight, and scanning electron microscope observations, demonstrated that the two fiber‐surface‐modified composites formed between UHMWPE fiber and epoxy matrix exhibited improved interfacial adhesion and slight improvements in tensile strengths, but notable decreases in elongation, relative to those properties of the composites reinforced with the untreated UHMWPE fibers. In addition, three kinds of epoxy resins—neat DGEBA, polyurethane‐crosslinked DGEBA, and BHHBP‐DGEBA—were used as resin matrices to examine the tensile and elongation properties of their UHMWPE fiber‐reinforced composites. From stress/strain measurements and scanning electron microscope observations, the resin matrix improved the tensile strength apparently, but did not affect the elongation. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 655–665, 2007     

Novel eco‐friendly biodegradable coir‐polyester amide biocomposites: Fabrication and properties evaluation

Biocomposites are prepared from a cheap, renewable natural fiber, coir (coconut fiber) as reinforcement with a biodegradable polyester amide (BAK 1095) matrix. In order to have better fiber‐matrix interaction the fibers are surface modified through alkali treatment, cyanoethylation, bleaching and vinyl grafting. The effects of different fiber surface treatments and fiber amounts on the performance of resulting bio‐composites are investigated. Among all modifications, cyanoethylated coir‐BAK composites show better tensile strength (35.50 MPa) whereas 7% methyl methacrylate grafted coir‐BAK composites show significant improvement in flexural strength (87.36 MPa). The remarkable achievement of the present investigation is that a low strength coir fiber, through optimal surface modifications, on reinforcement with BAK show an encouraging level of mechanical properties. Moreover, the elongation at break of BAK polymer is considerably reduced by the incorporation of coir fibers from nearly 400% (percent elongation of pure BAK) to 16‐24% (coir‐BAK biocomposites). SEM investigations show that surface modifications improve the fiber‐matrix adhesion. From biodegradation studies we find that after 52 days of soil burial, alkali treated and bleached coir‐BAK composites show significant weight loss. More than 70% decrease in flexural strength is observed for alkali treated coir‐BAK composites after 35 days of soil burial. The loss of weight and the decrease of flexural strength of degraded composites are more or less directly related.     

不同材料填充超高摩尔质量聚乙烯复合材料的力学性能分析

对纳米Al2O3、玻纤粉、石墨、微珠粉等材料填充的UHMWPE复合材料进行了拉伸、强度和磨损性能试验。结果表明：不同填料对UHMWPE性能的影响不一样，几种填料填充UHMWPE后，其硬度及耐磨性有不同的改善，而拉伸强度和断裂伸长率有不同程度的下降；其中以质量分数为10％的纳米Al2O3填充UHMWPE综合性能最佳；石墨填充材料的加入会使UHMWPE拉伸强度和断裂伸长率下降较大，脆性增大，但可较好地改善UHMWPE的耐磨性。     

Polyethylene‐Palygorskite nanocomposite prepared via in situ coordinated polymerization

A polyethylene/palygorskite nano‐composite (IPC composite) was prepared via an in‐situ coordinated polymerization method, using TiCl₄ supported on palygorskite fibers as catalyst and alkyl aluminum as co‐catalyst. These composites were compared with those prepared by melt blending (MBC composites). It was found that in the IPC composites, nano‐size fibers of palygorskite were uniformly dispersed in the polyethylene matrix. In contrast, in the MBC composites, the palygorskite was dispersed as large clusters of fibers. Regarding the mechanical properties of the IPCs, the tensile modulus increased and the elongation at break decreased with increasing fiber content, while the tensile strength passed through a maximum. The tensile strength and elongation at break were much smaller for the MBC composites. The final degree of crystallinity of the IPC composites decreased with increasing palygorskite content. Regarding the kinetics of crystallization, the ratio between the degree of crystallinity at a given time and the final one was a universal function of time. It was found that large amouns of gel were present in the IPC composites and much smaller amountes in the MBC composites.     

Surface modification of ultra-high molecular weight polyethylene fibers by γ-radiation-induced grafting

A technique for grafting acrylic polymers on the surface of ultra-high molecular weight polyethylene (UHMWPE) fibers utilizing ⁶⁰Co gamma radiation at low dose rates and low total dose has been developed. Unlike some of the more prevalent surface modification schemes, this technique achieves surface grafting with complete retention of the exceptional UHMWPE fiber mechanical properties. In particular, poly(butyl acrylate) and poly(cyclohexyl methacrylate) were successfully grafted onto UHMWPE fibers with no loss in tensile properties. The surface and tensile properties of the fibers were evaluated using Fourier transform infrared/photoacoustic spectroscopy (FTIR/PAS), X-ray photoelectron spectroscopy (XPS), and tensile tests. The reinforcement efficiency of untreated, polymer-grafted, and plasma-treated UHMWPE fibers in polystyrene and a poly(styrene-co-butyl acrylate-co-cyclohexyl methacrylate) statistical terpolymer was characterized using mechanical tensile tests. The thermoplastic matrix composites were prepared with 4 wt% discontinuous (10 mm), randomly distributed UHMWPE fibers. An approximate 30% increase in composite strength and modulus was observed for poly(cyclohexyl methacrylate)-grafted fibers in the terpolymer and polystyrene matrices. A comparable improvement was realized with the plasma-treated fibers. On the other hand, poly(butyl acrylate) grafts induced void formation, i.e. energy dissipation through plastic deformation and volume expansion at the fiber/matrix interface in terpolymer composites. The latter resulted in a 75% increase in the elongation to failure. The effect of polymer grafts on fiber/matrix adhesion is discussed in terms of the graft and matrix chain interactions and solubility, graft chain mobility, and fracture surface characteristics as determined by scanning electron microscopy (SEM).     

Preparation and characterization of poly (vinyl butyral)‐leather fiber composites

This study reports the preparation and characterization of composites with recycled poly (vinyl butyral) (PVB) and wet blue leather fiber with leather contents of 30, 50, and 70 wt%, using an extruder equipped with a Maillefer single screw operated with a flat extrusion die. The components of the composites were characterized using differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), and Fourier transform infrared spectroscopy (FTIR). After extrusion, the PVB/leather composite plates were compression‐molded to obtain specimens for testing the tensile properties, hardness, abrasion resistance, and tear strength. The morphologies of the composites were analyzed by scanning electron microscopy (SEM). The DMA and FTIR analyses showed that the recycled PVB contained plasticizer remained in the polymer matrix after extrusion. The SEM analysis revealed good interfacial adhesion between the PVB matrix and the leather fibers. Increasing the leather content in the composites led to a significant increase in the tensile modulus and a reduction in the tensile strain at breaks. The Shore hardness of the composites increased with the wt% of leather, whereas the abrasion resistance decreased. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers.     

Carbon fiber‐reinforced gelatin composites. I. Preparation and mechanical properties

Composites were made from carbon fibers and gelatin using a solvent‐casting or solution‐impregnation technique. Relationships between the fiber volume fraction (Vf), glycerol (plasticizer) content, gelatin content, fiber form, and mechanical properties (tensile strength and modulus, elongation at break, and shear strength) of the composites were investigated. In long carbon fiber gelatin composite (C_L/Gel), tensile strength, modulus, and shear strength increased steadily with the Vf. In the case of a short carbon fiber gelatin composite (C_S/Gel), an initial improvement in tensile strength and modulus was followed by a reduction, whereas the shear strength improved with the Vf and then reached a constant value. The elongation decreased with the Vf for both composites. It is shown that C_L/Gel had higher values of strength, modulus, and elongation than did C_S/Gel at any Vf level. The effects of glycerol and gelatin contents on the mechanical properties of the composites were found to be much less significant as compared to the Vf. According to scanning electron microscopic observation of the fracture surfaces, the fibers were uniformly distributed in the gelatin matrix, but the interfacial adhesion between the gelatin matrix and the carbon fibers was not very good for both composites. Fiber surface modification would be necessary to further improve the mechanical properties of the two composites. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 987–993, 2000     

Performance of pineapple leaf fiber–natural rubber composites: The effect of fiber surface treatments

Composites of natural rubber (NR) and short pineapple leaf fiber (PALF) were prepared on a laboratory two‐roll mill. The influences of untreated fiber content and orientation on the processing and mechanical properties of the composites were investigated. The dependence of extent of orientation on fiber concentration was also established. Sodium hydroxide (NaOH) solutions (1, 3, 5, and 7% w/v) and benzoyl peroxide (BPO) (1, 3, and 5 wt % of fiber) were used to treat the surfaces of PALFs. FTIR and scanning electron microscope (SEM) observations were made of the treatments in terms of chemical composition and surface structure. The tensile strength and elongation at break of the composites were later studied. The fiber–matrix adhesion was also investigated using SEM technique. It was found that all surface modifications enhanced adhesion and tensile properties. The treatments with 5% NaOH and 1% BPO provided the best improvement of composite strength (28 and 57% respectively) when compared with that of untreated fiber. The PALF‐NR composites also exhibited better resistance to aging than its gum vulcanizate, especially when combined with the treated fibers. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1974–1984, 2006     

Short glass fiber reinforced ABS and ABS/PA6 composites: Processing and characterization

In this study acrylonitrile‐butadiene‐styrene (ABS) terpolymer was reinforced with 3‐aminopropyltrimethoxysilane (APS)‐treated short glass fibers (SGFs). The effects of SGF concentration and extrusion process conditions, such as the screw speed and barrel temperature profile, on the mechanical properties of the composites were examined. Increasing the SGF concentration in the ABS matrix from 10 wt% to 30 wt% resulted in improved tensile strength, tensile modulus and flexural modulus, but drastically lowered the strain‐at‐break and the impact strength. The average fiber length decreased when the concentration of glass fibers increased. The increase in screw speed decreased the average fiber length, and therefore the tensile strength, tensile modulus, flexural modulus, and impact strength were affected negatively and the strain‐at‐break was affected positively. The increase in extrusion temperature decreased the fiber length degradation, and therefore the tensile strength, tensile modulus, flexural modulus, and impact strength increased. At higher temperatures the ABS matrix degraded and the mechanical strength of the composites decreased. To obtain a strong interaction at the interface, polyamide‐6 (PA6) at varying concentrations was introduced into the ABS/30 wt% SGF composite. The incorporation and increasing amount of PA6 in the composites broadened the fiber length distribution (FLD) owing to the low melt viscosity of PA6. Tensile strength, tensile modulus, flexural modulus, and impact strength values increased with an increase in the PA6 content of the ABS/PA6/SGF systems due to the improved adhesion at the interface, which was confirmed by the ratio of tensile strength to flexural strength as an adhesion parameter. These results were also supported by scanning electron micrographs of the ABS/PA6/SGF composites, which exhibited an improved adhesion between the SGFs and the ABS/PA6 matrix. POLYM. COMPOS. 26:745–755, 2005. © 2005 Society of Plastics Engineers     

The influence of fiber surface modification on the mechanical properties of coir‐polyester composites

Coir, an important lignocellulosic fiber, can be incorporated in polymers like unsaturated polyester in different ways for achieving desired properties and texture. But its high level of moisture absorption, poor wettability and insufficient adhesion between untreated fiber and the polymer matrix lead to debonding with age. In order to improve the above qualities, adequate surface modification is required. In our present work, fiber surface modification was effected through dewaxing, alkali (5%) treatment, aqueous graft copolymerization of methyl methacrylate (MMA) onto 5% alkali treated coir for different extents using CuSO₄ – NaIO₄ combination as an initiator system and cyanoexhylation with a view to improve the mechanical performance of coir‐polyester composites. Mechanical properties like tensile strength (PS), flexural strength (ES) and impact strength (IS) of the composites as a function of fiber loading and fiber surface modification have been evaluated. Composites containing z5 wt% of fiber (untreated) improved tensile and flexural strength by 30% and 27% respectively in comparison to neat polyester. The work of fracture (impact strength) of the composite with 25 wt% fiber content was found to be 967 J/m. The elongation at break of the composites exhibits an increase with the introduction of fiber, All types of surface modification result In improved mechanical properties of the composites. Significant improvement in mechanical strength was also observed for composites prepared from 5% PMMA grafted fiber.     

Processing and mechanical behavior of carbon black graded rubber compounds

Functionally graded rubber compounds (FGRCs) were prepared by construction based method. The matrix used was natural rubber (NR). Amorphous carbon black (N‐330) was used as grading material. The gradation of nanoparticles in a rectangular geometry comprised the variation of particle volume fraction along thickness direction. Its performance was evaluated for structural application through various mechanical and surface properties like tensile strength, modulus, tear strength, elongation at break, hardness, fracture surface by scanning electron microscopy, etc. At the same percentage of nanofiller loading, FGRCs show enhanced properties, i.e., modulus and tear strength (in some grades) compared to uniformly dispersed rubber compounds (UDRCs). Modulus of FGRCs, for a given particular stacking sequence of the layers, increases as much as by 275% compared to UDRCs. The ultimate properties like tensile strength and elongation at break made up for the modulus enhancement that decreases to as minimum as 50 and 80%, respectively. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

不同种类短纤维对天然橡胶/丁苯橡胶复合材料性能的影响

分别以尼龙66短纤维、芳纶短纤维及聚酯短纤维作为增强剂,天然橡胶（NR）和丁苯橡胶（SBR）作为基体制备了短纤维增强NR/SBR（短纤维/NR/SBR）复合材料,采用正交实验方法研究了短纤维种类、长度及用量对短纤维/NR/SBR复合材料的拉伸性能、硬度、撕裂强度的影响。结果表明,经过浸渍处理后的尼龙66短纤维与NR/SBR基体之间的结合最为紧密;浸渍处理后的尼龙66短纤维可以有效提高NR/SBR复合材料的拉伸强度,在一定范围内,随着短纤维长度和用量的增加,短纤维/NR/SBR复合材料的拉伸强度有所提高;短纤维的加入提高了NR/SBR复合材料的撕裂强度和硬度,但扯断伸长率则有所下降。     

Chemically modified oil palm ash‐filled natural rubber composites and its properties

Chemically modified Oil Palm Ash (OPA)‐filled natural rubber composites were prepared by modifying the functional group of OPA with cetyltrimethylammonium bromide (CTAB) prior to compounding by using laboratory conventional laboratory‐sized two‐roll mills. The functional groups of CTAB‐modified OPA were analyzed by using Fourier Transform Infrared (FTIR) and compared with those of non‐modified ones. The CTAB‐modified OPA‐filled NR composites showed shorter scorch time and cure time as compared to those of non‐modified OPA, which was attributed to the new functional groups occurred. The tensile test results showed that the OPA‐filled NR composites with CTAB modification exhibit improvement in tensile strength, tensile modulus, and hardness but lower elongation at break as compared to nonmodified ones. The tensile fractured surface of modified OPA filled NR composites revealed the well embedded and better distribution of CTAB‐modified OPA in NR matrix. The toluene uptake was also found to be lower for the modified OPA‐filled NR composites and showed better rubber–filler interaction; it further showed that surface modification with CTAB could compatibilize the OPA particles and NR matrix. POLYM. COMPOS., 35:691–697, 2014. © 2013 Society of Plastics Engineers     

Preparation and mechanical characterization of chicken feather/PLA composites

Green composites, a bio‐based polymer matrix is reinforced by natural fibers, are special class of bio‐composites. Interest about green composites is continuously growing because they are environment‐friendly. This study describes the preparation and mechanical characterization of green composites using polylactic acid (PLA) matrix including chicken feather fiber (CFF) as reinforcement. Extrusion and an injection molding process were used to prepare CFF/PLA composites at a controlled temperature range. CFF/PLA composites with fiber mass content of 2%, 5%, and 10% were manufactured. The effects of fiber concentration and fiber length on mechanical properties of CFF/PLA composites have been studied. Mechanical properties of composites were investigated by tensile, compression, bending, hardness, and Izod impact testing. The results of experiments indicated that Young's modulus, compressive strength, flexural modulus, and hardness of the PLA reinforced CFF composites are higher but tensile strength, elongation at break, bending strength and impact strength of them are lower than pure PLA. The results indicate that these types of composites can be used for various applications. POLYM. COMPOS., 38:837–845, 2017. © 2015 Society of Plastics Engineers     

Experimental investigation of the influence of the compounding process and the composite composition on the mechanical properties of a short flax fiber–reinforced polypropylene composite

Polypropylene (PP) composites containing 20 wt% short flax fibers are prepared, and the process parameters such as throughput, rotational speed, and screw configuration are varied during melt compounding with a corotating intermeshing twin‐screw extruder. The investigations reveal that low rotational speeds, high throughputs, and moderate shear energy inputs by the screw configuration led to an optimum set of mechanical properties. To investigate the influence of different composite compositions on the mechanical properties, composites with fiber contents between 0 and 40 wt% and maleic anhydride‐grafted PP (PP‐g‐MA) contents between 0 and 7 wt% are prepared. Increasing fiber contents enhance the Young's modulus and decrease the elongation at break and the notched impact strength. The tensile strength is barely affected. The addition of PP‐g‐MA increases the tensile strength as well as the elongation at break, whereas the Young's modulus is not influenced. Thus, PP‐g‐MA enhances the adhesion between PP and flax fibers significantly. POLYM. COMPOS., 36:2282–2290, 2015. © 2014 Society of Plastics Engineers     

Chemically modified starch reinforced natural rubber composites

Chemically modified starch paste (MST) with polybutylacrylate (PBA) graft chains is investigated as a reinforcing filler of rubber through mixing and co-coagulating with natural rubber (NR) latex. The PBA graft chains are designed to prevent hydrogen bonding and crystallization of starch and to improve compatibility between starch and rubber. Through the comparison of mechanical properties and phase morphology, MST is proved to be much superior to unmodified starch paste. Unmodified starch paste acts as essentially inert filler causing a decrease of tensile strength, tear strength and elongation at break. In contrast, optimum MST shows obvious reinforcement effect on NR matrix by increasing tensile strength, elongation at break and tear strength besides modulus and hardness. Moreover, fine starch dispersion and strong interfacial interaction are achieved in NR/MST composites. The observed reinforcement effect is interpreted based on the results of X-ray diffraction (XRD), differential scanning calorimetry (DSC) and scanning electron microscope (SEM) analyses of grafted starch in comparison with natural starch and gelatinized starch.     

Mechanical properties and processibilty of glass‐fiber‐, wollastonite‐, and fluoro‐rubber‐reinforced silicone rubber composites

The reinforcement of silicone rubber (SR) imparted by different types of fillers was investigated. Glass fiber (GF), wollastonite and fluoro rubber (FR) as nontraditional filler for rubber were compounded SR and mechanical properties of the prepared composites were evaluated. The addition of silane pretreated GF and wollastonite into SR, tensile strength, abrasion resistance and tear strength of the composites improved considerably. The improvement in the properties was assigned to an increased interaction between the filler and the polymer matrix. For the SR/FR composites system, the elongation at break was increase with increasing concentrations of FR due to sponge like structure resulting from poor compatibility between the two components. To investigate the production potential of extrusion processing method, prepared composites were extruded in a rod type sample. During the curing stage, GF, wollastonite and FR lead to the formation of void in the matrix resin. When GF and wollastonite were treated with silane, the void formations were reduced significantly. The silane treatment process improves not only mechanical strength but also processibility of SR composites in dry conditions. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Enhancing interfacial adhesion performance by using poly(vinyl alcohol) in (low‐density polyethylene)/(natural rubber)/(water hyacinth fiber) composites

The effects of (a) the chemical modification of water hyacinth fiber by poly(vinyl alcohol) (WHF‐_PVA) and (b) loading on the properties of low‐density polyethylene (LDPE)/(natural rubber (NR))/(water hyacinth fiber (WHF)) composites were studied. Mechanical properties, water absorption behavior, morphology, and thermal properties were examined; X‐ray diffraction and infrared spectroscopic analysis were done. The results indicated that LDPE/NR/WHF‐_PVA composites had higher values of tensile strength, Young's modulus, melting temperature, and water absorption resistance but lower elongation at break than LDPE/NR/WHF composites. The LDPE/NR/WHF‐_PVA composites had better interfacial adhesion between the matrix and the fibers than LDPE/NR/WHF composites, as shown by SEM results. The LDPE/NR/WHF‐_PVA composites exhibited lower interparticle spacing than LDPE/NR/WHF composites, a feature which enhanced the interparticle interaction between the water hyacinth fibers and the LDPE/NR matrix. J. VINYL ADDIT. TECHNOL., 19:47–54, 2013. © 2012 Society of Plastics Engineers     

Unsaturated polyester‐toughened epoxy composites: Effect of sisal fiber on thermal and dynamic mechanical properties

In the present study, the mechanical and thermal properties of sisal fiber‐reinforced unsaturated polyester (UP)‐toughened epoxy composites were investigated. The sisal fibers were chemically treated with alkali (NaOH) and silane solutions in order to improve the interfacial interaction between fibers and matrix. The chemical composition of resins and fibers was identified by using Fourier‐transform infrared spectroscopy. The UP‐toughened epoxy blends were obtained by mixing UP (5, 10, and 15 wt%) into the epoxy resin. The fiber‐reinforced composites were prepared by incorporating sisal fibers (10, 20, and 30 wt%) within the optimized UP‐toughened epoxy blend. Scanning electron microscopy was used to analyze the morphological changes of the fibers and the adhesion between the fibers and the UP‐toughened epoxy system. The results showed that the tensile and flexural strength of (alkali‐silane)‐treated fiber (30 wt%) ‐reinforced composites increased by 83% and 55%, respectively, as compared with that of UP‐toughened epoxy blend. Moreover, thermogravimetric analysis revealed that the (alkali‐silane)‐treated fiber and its composite exhibited higher thermal stability than the untreated and alkali‐treated fiber systems. An increase in storage modulus and glass transition temperature was observed for the UP‐toughened epoxy matrix on reinforcement with treated fibers. The water uptake behavior of both alkali and alkali‐silane‐treated fiber‐reinforced composites is found to be less as compared with the untreated fiber‐reinforced composite. J. VINYL ADDIT. TECHNOL., 23:188–199, 2017. © 2015 Society of Plastics Engineers     

Preparation of rubber composites from ground tire rubber reinforced with waste‐tire fiber through mechanical milling

Composites made from ground tire rubber (GTR) and waste fiber produced in tire reclamation were prepared by mechanical milling. The effects of the fiber content, pan milling, and fiber orientation on the mechanical properties of the composites were investigated. The results showed that the stress‐induced mechanochemical devulcanization of waste rubber and the reinforcement of devulcanized waste rubber with waste‐tire fibers could be achieved through comilling. For a comilled system, the tensile strength and elongation at break of revulcanized GTR/fiber composites reached maximum values of 9.6 MPa and 215.9%, respectively, with 5 wt % fiber. Compared with those of a composite prepared in a conventional mixing manner, the mechanical properties were greatly improved by comilling. Oxygen‐containing groups on the surface of GTR particles, which were produced during pan milling, increased interfacial interactions between GTR and waste fibers. The fiber‐filled composites showed anisotropy in the stress–strain properties because of preferential orientation of the short fibers along the roll‐milling direction (longitudinal), and the adhesion between the fiber and rubber matrix was improved by the comilling of the fiber with waste rubber. The proposed process provides an economical and ecologically sound method for tire‐rubber recycling. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 4087–4094, 2007