Selective oxidation of hydrogen sulfide containing excess water and ammonia over vanadia–titania aerogel catalysts

A series of V₂O₅–TiO₂ aerogel catalysts were prepared by sol–gel method with subsequent supercritical drying with CO₂. The aerogel catalysts showed much higher surface areas and total pore volumes than V₂O₅–TiO₂ xerogel and impregnated V₂O₅–TiO₂ catalysts. Two species of surface vanadium in the aerogel catalysts were identified by Raman measurements: monomeric vanadyl and polymeric vanadates. The selective oxidation of hydrogen sulfide in the presence of excess water and ammonia was studied over these catalysts. Aerogel catalysts showed very high conversion of H₂S without harmful emission of SO₂. Temperature programmed reduction (TPR), XRD and Raman analyses revealed that the high catalytic performance of the aerogel catalysts originated from their highly dispersed VO_x species and high reducibility.     

Activation of monolithic catalysts based on diatomaceous earth for sulfur dioxide oxidation

The formation of the active phases during the activation process of monolithic catalysts based on V₂O₅–K₂SO₄ supported on diatomaceous earth for SO₂ to SO₃ oxidation in flue gases, has been shown to be a crucial factor to achieve satisfactory catalytic performance. As the temperature is increased from room temperature to 470°C, SO₂ and SO₃ are taken up by the green catalyst and the precursors are transformed into the active species. The role of each component of the catalyst during the activation was analyzed by studying the behavior towards SO₂ adsorption of four materials, which contained: diatomaceous earth, diatomaceous earth + V, diatomaceous earth + K, and diatomaceous earth + V + K. The influence of the potassium sulfate accessibility in the green catalyst was studied by using two different preparation methods, which gave rise to differences in the catalysts SO₂ adsorption properties and catalytic performance. Furthermore, the influence of the activation atmosphere was studied using nitrogen, oxygen or a flue gas composition. It was shown that pyrosulfate species should be formed at temperatures below 400°C, to keep the vanadium in the active 5+ oxidation state.     

A novel carbon-supported vanadium oxide catalyst for NO reduction with NH3 at low temperatures

A novel activated carbon-supported vanadium oxide catalyst was studied for SCR of NO with NH₃ at low temperatures (100 – 250°C). The effects of reaction temperature, preparation conditions and SO₂ on SCR activity were evaluated. The results show that this catalyst has a high catalytic activity for NO–NH₃–O₂ reaction at low temperatures. Preoxidation of the calcined catalyst helps improve catalytic activity. V₂O₅ loading, other than calcination temperature, gives a significant influence on the activity. SO₂ in the flue gas does not de-activate the catalyst but improves it. A stability test of more than 260 h shows that the catalyst is highly active and stable in the presence of SO₂.     

Evaluation of V2O5–WO3–TiO2 and alternative SCR catalysts in the abatement of VOCs

Two different commercial SCR catalysts belonging to the V₂O₅–WO₃–TiO₂ system, and different alternative catalysts based on Mn, Fe, Cr, Al and Ti oxides have been tested in the conversion of VOCs in excess oxygen in a temperature range typical of the SCR process (500–700 K). Propane, propene, isopropanol, acetone, 2-chloropropane and 1,2-dichlorobenzene have been fed with excess oxygen and helium. The industrial catalysts are poorly active in the conversion of propane, giving mainly rise to propene by oxy-dehydrogenation. The conversion of propene is higher with CO as the predominant product. In any case, the oxidation activity depends on the vanadium content of the catalyst. Isopropanol is mainly converted into acetone and propene, while acetone is burnt predominantly to CO. Mn- and Fe- containing systems are definitely more active in the conversion of hydrocarbons and oxygenates, giving rise almost exclusively to CO₂. 2-Chloropropane is selectively dehydrochlorinated to propene and HCl starting from 350 K, propene being later burnt to CO on the industrial V₂O₅–WO₃–TiO₂ catalysts, whose combustion activity is, apparently, not affected by chlorine. On the contrary, chlorine strongly affects the behavior of Mn-based catalysts, that are active in the dehydrochlorination of 2-chloropropane, but are simultaneously deactivated with respect to their combustion catalytic activity. The conversion of 1,2-dichlorobenzene gives rise to important amounts of heavy products in our experimental conditions with relatively high reactant concentration.     

Improvement of catalytic activity and sulfur-resistance of Ag/TiO2–Al2O3 for NO reduction with propene under lean burn conditions

Ag-based catalysts supported on various metal oxides, Al₂O₃, TiO₂, and TiO₂–Al₂O₃, were prepared by the sol–gel method. The effect of SO₂ on catalytic activity was investigated for NO reduction with propene under lean burn condition. The results showed the catalytic activities were greatly enhanced on Ag/TiO₂–Al₂O₃ in comparison to Ag/Al₂O₃ and Ag/TiO₂, especially in the low temperature region. Application of different characterization techniques revealed that the activity enhancement was correlated with the properties of the support material. Silver was highly dispersed over the amorphous system of TiO₂–Al₂O₃. NO₃⁻ rather than NO₂⁻ or NOx reacted with the carboxylate species to form CN or NCO. NO₂ was the predominant desorption species in the temperature programmed desorption (TPD) of NO on Ag/TiO₂–Al₂O₃. More amount of formate (HCOO⁻) and CN were generated on the Ag/TiO₂–Al₂O₃ catalyst than the Ag/Al₂O₃ catalyst, due to an increased number of Lewis acid sites. Sulfate species, resulted from SO₂ oxidation, played dual roles on catalytic activity. On aged samples, the slow decomposition of accumulated sulfate species on catalyst surface led to poor NO conversion due to the blockage of these species on active sites. On the other hand, catalytic activity was greatly enhanced in the low temperature region because of the enhanced intensity of Lewis acid site caused by the adsorbed sulfate species. The rate of sulfate accumulation on the Ag/TiO₂–Al₂O₃ system was relatively slow. As a consequence, the system showed superior capability for selective adsorption of NO and SO₂ toleration to the Ag/Al₂O₃ catalyst.     

Promotion effect of residual K on the decomposition of N2O over cobalt–cerium mixed oxide catalyst

A series of cobalt–cerium mixed oxide catalysts (Co₃O₄–CeO₂) with a Ce/Co molar ratio of 0.05 were prepared by co-precipitation (with K₂CO₃ and KOH as the respective precipitant), impregnation, citrate, and direct evaporation methods and then tested for the catalytic decomposition of N₂O. XRD, BET, XPS, O₂-TPD and H₂-TPR methods were used to characterize the catalysts. Catalysts with a trace amount of residual K exhibited higher catalytic activities than those without. The presence of appropriate amount of K in Co₃O₄–CeO₂ may improve the redox property of Co₃O₄, which is important for the decomposition of N₂O. When the amount of K was constant, the surface area became the most important factor for the reaction. The co-precipitation-prepared catalyst with K₂CO₃ as precipitant exhibited the best catalytic performance because of the presence of ca. 2 mol% residual K and the high surface area. We also discussed the rate-determining step of the N₂O decomposition reaction over these Co₃O₄–CeO₂ catalysts.     

Enhanced activity of metal oxide-doped Ga2O3–Al2O3 for NO reduction by propene

Effect of additives, In₂O₃, SnO₂, CoO, CuO and Ag, on the catalytic performance of Ga₂O₃–Al₂O₃ prepared by sol–gel method for the selective reduction of NO with propene in the presence of oxygen was studied. As for the reaction in the absence of H₂O, CoO, CuO and Ag showed good additive effect. When H₂O was added to the reaction gas, the activity of CoO-, CuO- and Ag-doped Ga₂O₃–Al₂O₃ was depressed considerably, while an intensifying effect of H₂O was observed for In₂O₃- and SnO₂-doped Ga₂O₃–Al₂O₃. Of several metal oxide additives, In₂O₃-doped Ga₂O₃–Al₂O₃ showed the highest activity for NO reduction by propene in the presence of H₂O. Kinetic studies on NO reduction over In₂O₃–Ga₂O₃–Al₂O₃ revealed that the rate-determining step in the absence of H₂O is the reaction of NO₂ formed on Ga₂O₃–Al₂O₃ with C₃H₆-derived species, whereas that in the presence of H₂O is the formation of C₃H₆-derived species. We presumed the reason for the promotional effect of H₂O as follows: the rate for the formation of C₃H₆-derived species in the presence of H₂O is sufficiently fast compared with that for the reaction of NO₂ with C₃H₆-derived species in the absence of H₂O. Although the retarding effect of SO₂ on the activity was observed for all of the catalysts, SnO₂–Ga₂O₃–Al₂O₃ showed still relatively high activity in the lower temperature region.     

Catalytic performance of a novel ceramic-supported vanadium oxide catalyst for NO reduction with NH3

A novel TiO₂/Al₂O₃/cordierite honeycomb-supported V₂O₅–MoO₃–WO₃ monolithic catalyst was studied for the selective reduction of NO with NH₃. The effects of reaction temperature, space velocity, NH₃/NO ratio and oxygen content on SCR activity were evaluated. Two other V₂O₅–MoO₃–WO₃ monolithic catalysts supported on Al₂O₃/cordierite honeycomb or TiO₂/cordierite honeycomb support, two types of pellet catalysts supported on TiO₂/Al₂O₃ or Al₂O₃, as well as three types of pellet catalysts V₂O₅–MoO₃–WO₃–Al₂O₃ and V₂O₅–MoO₃–WO₃–TiO₂ were tested for comparison. The experiment results show that this catalyst has a higher catalytic activity for SCR with comparison to others. The results of characterization show, the preparation method of this catalyst can give rise to a higher BET surface area and pore volume, which is strongly related with the highly active performance of this catalyst. At the same time, the function of the combined carrier of TiO₂/Al₂O₃ cannot be excluded.     

Development of new catalysts for deep hydrodesulfurization of gas oil

TiO₂–Al₂O₃ composite supports have been prepared by chemical vapor deposition (CVD) over γ-Al₂O₃ substrate, using TiCl₄ as the precursor. High dispersion of TiO₂ overlayer on the surface of Al₂O₃ has been obtained, and no cluster formation has been detected. The catalytic behavior of Mo supported on Al₂O₃, TiO₂ and TiO₂–Al₂O₃ composite has been investigated for the hydrodesulfurization (HDS) of dibenzothiophene (DBT) and methyl-substituted DBT derivatives. The conversion over the Mo catalysts supported on TiO₂–Al₂O₃ composite, in particular for the HDS of 4,6-dimethyldibenzothiophene (4,6-DMDBT) is much higher than that of conversion obtained over Mo catalyst supported on Al₂O₃. The ratio of the corresponding cyclohexylbenzenes/biphenyls is increased over Mo catalyst supported on TiO₂–Al₂O₃ composite support. This means that the reaction rate of prehydrogenation of an aromatic ring rather than the rate of hydrogenolysis of C–S bond cleavage is accelerated for the HDS of DBT derivatives. The Mo/TiO₂–Al₂O₃ catalyst leads to higher catalytic performance for deep HDS of gas oil.     

Role of CeO2 in Ni/CeO2–Al2O3 catalysts for carbon dioxide reforming of methane

Ni catalysts supported on γ-Al₂O₃, CeO₂ and CeO₂–Al₂O₃ systems were tested for catalytic CO₂ reforming of methane into synthesis gas. Ni/CeO₂–Al₂O₃ catalysts showed much better catalytic performance than either CeO₂- or γ-Al₂O₃-supported Ni catalysts. CeO₂ as a support for Ni catalysts produced a strong metal–support interaction (SMSI), which reduced the catalytic activity and carbon deposition. However, CeO₂ had positive effect on catalytic activity, stability, and carbon suppression when used as a promoter in Ni/γ-Al₂O₃ catalysts for this reaction. A weight loading of 1–5 wt% CeO₂ was found to be the optimum. Ni catalysts with CeO₂ promoters reduced the chemical interaction between nickel and support, resulting in an increase in reducibility and stronger dispersion of nickel. The stability and less coking on CeO₂-promoted catalysts are attributed to the oxidative properties of CeO₂.     

Thermal behaviour, redox properties, and catalytic performance of alkali-promoted V2O5 catalysts in the selective oxidation of p-methoxytoluene: a comparative study

Alkali-promoted V₂O₅ catalysts M–V₂O₅ (M=Li, K, Cs) were synthesised by impregnation of V₂O₅ with alkali sulphate solution. Pure V₂O₅ was used for comparison. X-ray diffraction, spectroscopic (FTIR), and thermoanalytical methods (STA/MS) have been used to characterise the phase composition, the adsorption properties, and the reducibility of the catalysts. The catalytic performance was proved using the oxidation of p-methoxytoluene (PMT) to p-methoxybenzaldehyde (PMBA) as test reaction. The surface acidity is lowered, but the reducibility is enhanced with increasing size and basic properties of the alkali cation. This leads to an increased adduct (PMT) adsorption and decreased product (PMBA) adsorption in the order V₂O₅2O₅K–V₂O₅2O₅. Consequently, the catalytic performance is improved in the same way. The formation of bronze phases at relative low temperatures in the case of K– and Cs–V₂O₅ stabilise V⁴⁺ oxidation state and improve the redox properties and consequently the catalytic results. The admixture of the non-reactive pyridine enhances the aldehyde selectivity by further lowering of the surface acidity. Additionally, pyridinium cations generated during catalytic reaction and incorporated into the formed alkali bronze phases stabilise these structures.     

Catalytic properties in deNOx and SO2–SO3 reactions

SCR-deNO_x reaction and SO₂–SO₃ oxidation tests were carried out by different research groups over fresh and used EUROCAT oxide samples in order to characterize the reactivity of the catalysts and to compare data obtained in several laboratories (Politecnico of Milan, Università of Salerno, ENEL of Milan, Boreskov Insitute of Catalysis).

Data are presented which indicate that the used EUROCAT catalyst is slightly more active both in the deNO_x reaction and SO₂–SO₃ oxidation than the fresh sample.

An analyses of data collected over honeycomb catalysts by means of a 2D, single-channel model of the SCR monolith reactor has been performed to evaluate the intrinsic kinetic constant of the deNO_x reaction; a satisfactory comparison has been obtained between estimation of the intrinsic kinetic constant and estimation of the intrinsic catalyst activity from data collected over powdered catalysts. A good agreement has been found in the experimental results collected in the different labs, both for the deNO_x reaction and SO₂–SO₃ oxidation.     

Hydrodesulfurization of dibenzothiophenes over molybdenum catalyst supported on TiO2–Al2O3

Composite types of TiO₂–Al₂O₃ supports, which are γ-aluminas coated by titania, have been prepared by chemical vapor deposition (CVD), using TiCl₄ as a precursor. Then supported molybdenum catalysts have been prepared by an impregnation method. As supports, we employed γ-alumina, anatase types of titania, and composite types of TiO₂–Al₂O₃ with different loadings of TiO₂. We studied the conversion of Mo from oxidic to sulfidic state through sulfurization by X-ray photoelectron spectroscopy (XPS). The obtained spectra unambiguously revealed the higher reducibility from oxidic to sulfidic molybdenum species on the TiO₂ and TiO₂–Al₂O₃ supports compared to that on the Al₂O₃ support. Higher TiO₂ loadings of the TiO₂–Al₂O₃ composite support led to higher reducibility for molybdenum species. Furthermore, the catalytic behavior of supported molybdenum catalysts has been investigated for hydrodesulfurization (HDS) of dibenzothiophene (DBT) and methyl-substituted DBT derivatives. The conversion over the TiO₂–Al₂O₃ supported Mo catalysts, in particular for the 4,6-dimethyl-DBT, is much higher than that obtained over Al₂O₃ supported Mo catalyst. The ratio of the corresponding cyclohexylbenzene (CHB)/biphenyl (BP) derivatives is increased over the Mo/TiO₂–Al₂O₃. This indicates that the prehydrogenation of an aromatic ring plays an important role in the HDS of DBT derivatives over TiO₂–Al₂O₃ supported catalysts.     

Ethylene dimerization over NiSO4 supported on Fe2O3-promoted ZrO2 catalyst

The NiSO₄ supported on Fe₂O₃-promoted ZrO₂ catalysts were prepared by the impregnation method. Fe₂O₃-promoted ZrO₂ was prepared by the coprecipitation method using a mixed aqueous solution of zirconium oxychloride and iron nitrate solution followed by adding an aqueous ammonia solution. No diffraction line of nickel sulfate was observed up to 20 wt.%, indicating good dispersion of nickel sulfate on the surface of Fe₂O₃–ZrO₂. The addition of nickel sulfate (or Fe₂O₃) to ZrO₂ shifted the phase transition of ZrO₂ (from amorphous to tetragonal) to higher temperatures because of the interaction between nickel sulfate (or Fe₂O₃) and ZrO₂. 15-NiSO₄/5-Fe₂O₃–ZrO₂ containing 15 wt.% NiSO₄ and 5 mol% Fe₂O₃, and calcined at 500 °C exhibited a maximum catalytic activity for ethylene dimerization. NiSO₄/Fe₂O₃–ZrO₂ catalysts was very effective for ethylene dimerization even at room temperature, but Fe₂O₃–ZrO₂ without NiSO₄ did not exhibit any catalytic activity at all. The catalytic activities were correlated with the acidity of catalysts measured by the ammonia chemisorption method. The addition of Fe₂O₃ up to 5 mol% enhanced the acidity, surface area, thermal property, and catalytic activities of catalysts gradually, due to the interaction between Fe₂O₃ and ZrO₂ and due to consequent formation of Fe–O–Zr bond.     

Reduction of SO2 by CO to elemental sulfur over Co3O4–TiO2 catalysts

Mixed oxides of Co₃O₄–TiO₂ have shown the highest catalytic activity for the reduction of SO₂ by CO among catalysts that have been developed so far. Almost zero conversion was observed with cobalt alone, whereas a high conversion was obtained with TiO₂ especially at high temperatures. There existed a strong synergistic promotional effect in the conversion of SO₂ when cobalt was mixed with TiO₂. The synergistic effect observed with mixed oxides is caused by simultaneous contributions from two different reaction routes via COS intermediate mechanism and modified redox mechanism. The synergistic effect that is caused by the COS mechanism has a smaller amount of contribution in the conversion increase and remains almost constant with an increase in the reaction temperature. A larger portion of the synergistic effect is contributed from the modified redox mechanism especially at low temperatures, but the effect disappears at temperatures above 450°C. It is found that the introduction of cobalt into TiO₂ produces COS by the reaction between sulfided CoS₂ and CO even at low temperatures. The COS intermediate can react with SO₂ to produce an additional sulfur via the COS intermediate mechanism, and also behaves as a strong reductant to keep oxygen vacancies on the TiO₂ in a high concentration for the production of sulfur via modified redox mechanism.     

Evaluation of the role played by bismuth molybdates in Bi2Sn2O7–MoO3 catalysts used for partial oxidation of isobutene to methacrolein

The catalytic behaviour of multiphasic catalysts based on -bismuth pyrostannate, Bi₂Sn₂O₇, was investigated in the selective oxidation of isobutene into methacrolein. When -Bi₂Sn₂O₇ is mixed with MoO₃, strong cooperation effects on the yield and selectivity in methacrolein occur. However, XRD analyses performed on samples after test revealed the formation of a low quantity of -bismuth molybdate, -Bi₂Mo₃O₁₂, when the reaction temperature exceeded 673 K. Additional experiments were therefore carried out on the “Bi–Sn–Mo–O” catalysts in order to shed light on the role of Bi₂Mo₃O₁₂ in the synergetic effects observed in the Bi₂Sn₂O₇–MoO₃ system. The experimental results are discussed in terms of several hypotheses. First, the intrinsic activity of Bi₂Mo₃ O₁₂ is probably the simplest explanation for the synergetic effects, although experiments have shown that this phase present in a low quantity is only poorly active. Second, catalytic tests made on Bi₂Sn₂O₇–Bi₂Mo₃O₁₂ mechanical mixtures have evidenced a cooperation between these two ternary oxides, particularly when Bi₂Sn₂O₇ was the major component of the mixture. Consequently, it is likely that a synergy between Bi₂Sn₂O₇ and the in situ generated Bi₂Mo₃O₁₂ might play a role in the synergy observed in the Bi₂Sn₂O₇–MoO₃ association. Third, as bismuth pyrostannate was previously shown to behave as an oxygen donor phase with respect to WO₃, a remote control mechanism could therefore occur between Bi₂Sn₂O₇ and MoO₃, independently from the formation of -Bi₂Mo₃O₁₂.     

Ultrahigh temperature water gas shift catalysts to increase hydrogen yield from biomass gasification

Noble metal (Rh, Pt, Pd, Ir, Ru, and Ag) and Ni catalysts supported on CeO₂–Al₂O₃ were investigated for water gas shift reaction at ultrahigh temperatures. Pt/CeO₂–Al₂O₃ and Ru/CeO₂–Al₂O₃ demonstrated as the best catalysts in terms of activity, hydrogen yield and hydrogen selectivity. At 700 °C and steam to CO ratio of 5.2:1, Pt/CeO₂–Al₂O₃ converted 76.3% of CO with 94.7% of hydrogen selectivity. At the same conditions, the activity and hydrogen selectivity for Ru/CeO₂–Al₂O₃ were 63.9% and 85.6%, respectively. Both catalysts showed a good stability over 9 h of continuous operation. However, both catalysts showed slight deactivation during the test period. The study revealed that Pt/CeO₂–Al₂O₃ and Ru/CeO₂–Al₂O₃ were excellent ultrahigh temperature water gas shift catalysts, which can be coupled with biomass gasification in a downstream reactor.     

NO reduction by CH4 in the presence of excess O2 over Mn/sulfated zirconia catalysts

Selective catalytic reduction (SCR) of NO with methane in the presence of excess oxygen has been investigated over a series of Mn-loaded sulfated zirconia (SZ) catalysts. It was found that the Mn/SZ with a metal loading of 2–3 wt.% exhibited high activity for the NO reduction, and the maximum NO conversion over the Mn/SZ catalyst was higher than that over Mn/HZSM-5. NH₃–TPD results of the catalysts showed that the sulfation process of the supports resulted in the generation of strong acid sites, which is essential for the SCR of NO with methane. On the other hand, the N₂ adsorption and the H₂–TPR of the catalysts demonstrated that the presence of the SO₄²⁻ species promoted the dispersion of the metal species and made the Mn species less reducible. Such an increased dispersion of metal species suppressed the combustion reaction of CH₄ by O₂ and increased the selectivity towards NO. The Mn/SZ catalysts prepared by different methods exhibited similar activities in the SCR of NO with methane, indicating the importance of SO₄²⁻. The most attractive feature of the Mn/SZ catalysts was that they were more tolerant to water and SO₂ poisoning than Mn/HZSM-5 catalysts and exhibited higher reversibility after removal of SO₂.     

EPR spectroscopic characterization of DeNOx and SO2 oxidation catalysts and model systems

The industrial SO₂ oxidation catalyst VK69 deactivates at around 440°C in a 10% SO₂, 11% O₂, 79% N₂ gas mixture. In situ EPR measurements show that the deactivation is caused by the precipitation of V(IV) compounds. DeNO_x catalysts based on V₂O₅/TiO₂, the TiO₂ support, analytical grade anatase and transition metal-exchanged Al-PILCs (pillared clay) have been characterized by EPR spectroscopy and the catalytic activity of the catalysts monitored up to 500°C. Depending on the exchanged metal ion, a relatively large temperature range for the catalytic activity towards the SCR reaction was observed.     

Simultaneous removal of soot and nitrogen oxides from diesel engine exhausts

In this paper, previously reported findings and new results presented here are discussed with the main objective of establishing the reaction mechanism for soot oxidation on different supports and catalysts formulations. Catalysts containing Co, K and/or Ba supported on MgO, La₂O₃ and CeO₂ have been studied for diesel soot catalytic combustion. Among them, K/La₂O₃ and K/CeO₂ showed the best activity and stability for the combustion of soot with oxygen. A reaction mechanism involving the redox sites and the surface-carbonate species takes place on these catalysts. On the other hand, Co,K/La₂O₃ and Co,K/CeO₂ catalysts display activity for the simultaneous removal of soot and nitric oxide. The soot–catalyst contacting phenomenon was also addressed. A synergic La–K effect was observed in which the mechanical mixtures of soot with K–La₂O₃ showed higher combustion rates than those observed when K and La were directly deposited on the soot surface. The effect of the addition of Ba was explored with the aim of promoting the interaction of the solid with NO₂, thus combining the NO_x catalytic trap concept with the soot combustion for filter regeneration. Ba/CeO₂ and Ba,K/CeO₂ were effective in NO_x absorption as shown in the microbalance experiments. However, the formation of stable nitrate species inhibits the soot combustion reaction.